Fisher & Paykel Titan aerotech OD301MUS Service Manual Download

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Model OD301

Model OS301

MODELS

OD301US

OS301US

OD301MUS

OS301MUS

OD301MNZ

OS301MNZ

545735A

Summary of Contents for Titan aerotech OD301MUS

Page 1: ...Model OD301 Model OS301 MODELS OD301US OS301US OD301MUS OS301MUS OD301MNZ OS301MNZ 545735A...

Page 2: ......

Page 3: ...EMPERATURE SENSOR 12 2 16 HALOGEN BULBS 13 2 17 MEAT PROBE SOCKET 13 2 18 DOOR LOCK MOTOR 13 2 19 TEMPERATURE SWITCH MODULE 13 2 20 TEMPERATURE L C D MODULE 13 2 21 FUNCTION SWITCH MODULE 13 2 22 FUNC...

Page 4: ...OM FAULT CODE F3 DISPLAYED 36 5 16 SYMPTOM FAULT CODE F4 DISPLAYED 36 5 17 SYMPTOM FAULT CODE F5 DISPLAYED 36 5 18 SYMPTOM FAULT CODE F7 DISPLAYED 36 5 19 TRACING COOLING FAN FAULTS 37 5 20 TRACING OV...

Page 5: ...5 7 20 OVEN DOOR 59 7 21 OVEN DOOR DISASSEMBLY 59 7 22 MEAT PROBE SOCKET 62 7 23 OVEN DOOR LOCK ASSEMBLY 62 7 24 COMPONENT LOCATION GUIDE 64...

Page 6: ...for electrical fault finding then extreme care should be taken not to make contact with electrical components other than with testing probes Ensure the oven is turned off when removing any electrical...

Page 7: ...is to be used as E S D protection when replacing or handling electronic components 1 2 2 Fisher Paykel Smart Tool Handheld computer supplied in protective case with F P diagnostics software and servic...

Page 8: ...w 220 240v 8 5Kw 2 2 Oven Cavity Dimensions Width 24 610mm Height 16 405mm Depth 16 405mm Cavity Volume 3 5 cu ft 0 1 m3 2 3 Location of Serial Plate The product serial plate is located on the left ha...

Page 9: ...4 5 6 7 8 9 10 11 12 Manufacturing Plant Code A Laundry Australia F Refrigeration New Zealand M Range Dishwasher N Laundry New Zealand Q Refrigeration Australia In the example above the appliance was...

Page 10: ...an on low speed while the cavity being cleaned will be on high speed Voltage 230 240 VAC Frequency 50 60 HZ Wattage 60 watt Cooling Fan Speeds Oven Mode Cooling Fan Speed Bake Low Low Aero Bake Low Lo...

Page 11: ...lement Note The inner broil grill element will turn on 8 seconds after an oven mode that uses it is selected Operational Modes Broil Grill Maxi Broil Grill Aero Broil Roast Self Clean Voltage 230 240...

Page 12: ...able part Note This element is designed to neutralise gases produced during the broil grill and self clean oven modes Operational Modes Broil Grill Maxi Broil Grill Self clean Voltage 230 240 VAC Watt...

Page 13: ...ven door being opened when very high temperatures and potentially dangerous fumes are produced in the oven cavity Voltage 12 VDC Duty cycle On 2 sec Off 5 sec Stall current under 0 5 Amp 2 19 Temperat...

Page 14: ...h micro controller which controls all oven electrical components Data can be read from the micro controller using the Fisher Paykel Smart Tool light pen or comms connection Current Draw 200 mA 2 24 Po...

Page 15: ...x Ambient Temp 85 C 185 F 2 27 Thermal Limiters Note If a thermal limiter has tripped there will be no continuity across the contacts Note TL Thermal Limiter MTL Microtemp thermal limiter Double ovens...

Page 16: ...ling when using the lower cavity in a double oven It will cut power to the oven elements when tripped Capacity Rating 25 Amps at 240 VAC Trip Temperatures 340 F 170 C TL 4 This is a non resettable the...

Page 17: ...lock will automatically activate once the clean mode and temperature have been selected and in the clock display the countdown of minutes remaining in the self clean cycle will be shown During the sel...

Page 18: ...nt on the amount of soil present in the oven before it was cleaned When the oven is completely cooled the bulk of the ash is easily removed with a small brush or dry cloth then the oven wiped over wit...

Page 19: ...ON Low Low ON ON ON Warm ON Low Low ON ON True Aero ON Low Low on for pre heat only ON Maxi Broil Grill OFF Hi Low ON ON ON Broil Grill OFF Hi Low ON ON Aero Broil Grill ON Hi Low ON ON Pastry Bake on...

Page 20: ...cooling fan will come on 3 3 Temperature Dial and Display This is turned to select the desired temperature 3 4 Oven Modes The oven has 9 cooking modes plus Warm and Self Clean These use different com...

Page 21: ...ction 2 31 for an explanation of how this function operates 3 5 Active Vent and Cooling Fans The active vent fan operates in all oven modes when the oven door is closed to extract oven cavity air The...

Page 22: ...being completed otherwise the clock display will revert to the time of day and the process will have to be started over again If there is time to wait before cooking starts Delay and Auto will show in...

Page 23: ...ve a no work requirement on the Sabbath When the oven is in Sabbath mode The oven will not turn off automatically Clock temperature and oven mode displays will be disabled No tones will sound No error...

Page 24: ...Short Alert Enter the User Select mode Turn the oven mode dial until Short Alert appears in the display Press the PUSH TO CLEAR button to select either ON or OFF in the clock display Press the CLOCK b...

Page 25: ...TO CLEAR button to select US EN FR or SP in the clock display Press the CLOCK button to activate 3 16 Oven Reset This will reset the Temperature Scale Short Alert Time Mode and Show Clock to the defau...

Page 26: ...d for 2 seconds h The Oven Mode Display will now show TECH SELECT Note The clock display will show the version of software installed in the product i You are now in Technician Mode oven diagnostics ca...

Page 27: ...Temperature measured by the sensor 17 FAULT CODE The two most recent Fault Codes are displayed Refer to Note 1 18 NUM DAYS Shows the number of days the product has been on 19 DOWN LOAD Shows that data...

Page 28: ...s and the status of all oven outputs at the time the fault occurred c Status Section This section details all the current user settings and the electronic software and hardware details Also included a...

Page 29: ...2 24 Replace if no 12VAC Check for tripped microtemp limiter Replace if tripped Check the other thermal limiters and trace the likely cause also Refer to Section 5 24 Check for blown power module fus...

Page 30: ...e if fault persists Refer to Servicing Instructions Section 7 8 5 3 SYMPTOM Temperature or Oven Mode Switch Module is jammed or loose POSSIBLE CAUSES Assembly is incorrect Switch has failed PROCEDURE...

Page 31: ...to Servicing Instructions Section 7 6 5 6 SYMPTOM DOORLOCK and PROBE showing for lower cavity POSSIBLE CAUSES Lower cavity power module has no power double oven only PROCEDURE Check the connection be...

Page 32: ...cross elements Check that the oven is being operated correctly Check the oven Use Care Guide for troubleshooting tips Check that the correct oven mode has been selected F P Smart tool can be used to v...

Page 33: ...the power module if no other faulty components can be found Refer to Servicing Instructions Section 7 9 5 9 SYMPTOM Baking burns on the bottom POSSIBLE CAUSES Incorrect oven use Incorrect temperature...

Page 34: ...ults Refer to Section 5 23 Check for oven element faults Refer to Section 5 22 Replace the power module if no other component faults can be found Refer to Servicing Instructions Section 7 9 5 11 SYMPT...

Page 35: ...other component faults can be found Refer to Servicing Instructions Section 7 9 5 13 SYMPTOM Fault Code F1 displayed in Tech Select only Refer to 4 0 Diagnostics CAUSE Maximum allowable temperature 18...

Page 36: ...n replace the power module Refer to Servicing Instructions Section 7 9 5 17 SYMPTOM Fault Code F5 displayed CAUSE A communications error occurred between the clock module and the power module PROCEDUR...

Page 37: ...ion 7 16 Check fan wiring continuity back to power module If wiring continuity is good then it is likely that the cooling fan is not faulty Refer back to Symptom Procedure Checklist for further compon...

Page 38: ...light wiring back to power module Refer to Technical Overview Section 2 24 for light connector location Replace lamp assembly if no continuity Refer to Servicing Instructions Section 7 14 Check power...

Page 39: ...efer to Diagnostics Section 4 3 Note Before testing refer to Technical Overview Sections 2 9 2 10 2 11 2 12 2 32 to find out which elements are used for each oven mode If element does not heat up in T...

Page 40: ...7 12 If the fault persists then test power module by substituting 1000 ohm 5 resistor across pins 1 2 on the Sensors connector Refer to Technical Overview Section 2 24 for pin numbering The temperatu...

Page 41: ...DURE Oven Door Switch Push the door switch in and out to ensure it is not stuck Check to see if the door switch is faulty by holding the switch in for 8 seconds If the oven lights switch OFF then the...

Page 42: ...ower module The second power module will run in a powered but disabled mode i e elements will not operate Try to operate the upper cavity If the fault code reappears then the upper cavity power module...

Page 43: ...50W BRN Thr PI Fan Bot U O U I C C Thr Fan Bot U O U I C C M Oven Fan 35W R R M Oven Fan 35W Thermal Limiter 2 Thermal Limiter 4 Thermal Limiter 5 COLOUR KEY BLK BLACK BLU BLUE BRN BROWN GRN GREEN LT...

Page 44: ...T BRN Y LT BRN OR Smoke Elim 150W BRN Throat 540W PI C C U I U O Fan Bot Thr Exhaust Fan 18W Thermal Limiter 2 COLOUR KEY BLK BLACK BLU BLUE BRN BROWN GRN GREEN LT BRN LIGHT BROWN OR ORANGE PI PINK R...

Page 45: ...O U I C C Thr Fan Bot U O U I C C M Oven Fan 35W R R M Oven Fan 35W Thermal Limiter 2 Thermal Limiter 4 Thermal Limiter 5 COLOUR KEY BLK BLACK BLU BLUE BRN BROWN GRN GREEN LT BRN LIGHT BROWN OR ORANGE...

Page 46: ...OR Smoke Elim 150W BRN Throat 540W PI C C U I U O Fan Bot Thr Exhaust Fan 18W Thermal Limiter 2 COLOUR KEY BLK BLACK BLU BLUE BRN BROWN GRN GREEN LT BRN LIGHT BROWN OR ORANGE PI PINK R RED WHI WHITE...

Page 47: ...lifting techniques Note When servicing components in the control panel and service panel areas the oven does not need to be completely removed from joinery cavity Sliding the oven out 8 inches 200mm...

Page 48: ...y cavity Sliding the oven out 8 inches 200mm will give sufficient access space b Remove four screws securing service panel to the control panel and three screws fixing service panel to the top panel c...

Page 49: ...t them correctly d Disconnect earth wire from tab on mounting panel e Lift off mounting panel f Remove retaining nut and washer of faulty module g Disconnect wiring harnesses and transfer to replaceme...

Page 50: ...l off damaged lens and clean old adhesive strip area c Remove adhesive tape backing strip from replacement lens d Remove protective strip from L C D lens e Attach replacement lens ensuring it is fitte...

Page 51: ...sembly procedure Refer to Section 7 5 7 9 Power Module Location Under service panel Removal a Follow general servicing instructions for components around service panel area Refer to Section 7 4 b Remo...

Page 52: ...connector block that they are replaced onto the correct terminals d Remove four transformer retaining screws and lift out transformer Note Ensure replacement transformer has the correct voltage and fr...

Page 53: ...ocation Oven cavity back corners and top of oven cavity opening Removal a Remove glass by swivelling retaining tab up to clear edge of glass The glass will now drop out Note Retaining tabs are designe...

Page 54: ...ont Lamp Assembly Removal a Follow general servicing instructions for components in control panel area Refer to Section 7 2 b Remove lamp glass and bulb Refer to Section 7 13 c Remove two lamp assembl...

Page 55: ...in oven cavity e Disconnect wires and connect to replacement elements Re assembly a Re fit in reverse manner b Restore power c Check element operation and reset clock time Refer to Diagnostics Sectio...

Page 56: ...om under oven cavity Re assembly i Re fit in reverse manner ii Follow re assembly procedure Refer to Section 7 5 d For Double Oven Upper Cavity i Remove remaining section of vent ducting ii Disconnect...

Page 57: ...le ovens a Remove back panel Refer to Section 7 3 b Remove wiring from cooling fan motor c Remove two screws on right of cooling fan and slide out from locating slot d Remove four small retaining scre...

Page 58: ...servicing instructions for components around back panel area Refer to Section 7 3 Note If the oven fan is not operating then check to see if the fan element is operating properly as the element will b...

Page 59: ...that the hinge clips stay on the hooks d Lift out the oven door and hinges Re assembly a To replace door place hinge arms into hinge slots Push the hinges in as far as they will go b Ensure oven door...

Page 60: ...glass pane with gasket GEM90 TMP Fig A Parts 3 4 Note If transferring the gasket to a replacement glass pane then ensure gasket join is located at top of door Note This glass pane has a reflective coa...

Page 61: ...rate door assemblies and put inner assembly to the side Refer above b Remove four screws securing the heat shield panel Fig B Part 5 c Loosen four screws securing the bottom flow guide panel Fig B Par...

Page 62: ...use an adjustable spanner to load up hinge spring and clip hinge arms down 7 22 Meat Probe Socket Location Near oven cavity opening on left hand side Removal a Disconnect unit from power supply b Rem...

Page 63: ...door switch and motor wiring harnesses from power module and disconnect two wires from the isolating relay Refer to Section 5 25 for photo showing switch positions Note Ensure isolating relay wires a...

Page 64: ...rmal Limiter 2 170 C Door Lock Assembly Fan Element Oven Fan Motor Base Element Microtemp Limiter 93 C Power Transformer Isolating Relay USA Canada only Thermal Limiters 1 3 80 C XY Capacitor Exhaust...

Page 65: ...65 N O T E S...

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