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Fischer Panda Panda 12 mini PMS Digital Installation Manual Download Page 73

Installation Instruction

23.1.07

Panda_12mini_PMS_Digital_s00865_Installation manual.V02   -   Chapter D: Installation Instruction     Page 63

D.4.5 Scheme for freshwater circuit at two circuit cooling system

Fig. D.16: Scheme - fresh water

1. Expansion tank
2. Exhaust manifold
3. Thermostat housing

4. Freshwater pump
5. Heat exchanger
6. Cooling water connection block

Summary of Contents for Panda 12 mini PMS Digital

Page 1: ...anda_12mini_PMS_Digital_s00865_Installation manual V02 23 1 07 Installation Maintenance and Trouble shooting Marine Generator Panda 12 mini PMS Digital 120V 60Hz Fischer Panda GmbH Installation Manual...

Page 2: ...evison status Document Actual Panda_12mini_PMS_Digital_s00865_Installation manual V02_23 1 07 Replace Panda_12mini_PMS_Digital_s00865_Installation manual V01_08 09 05 Revision Page Picture changed in...

Page 3: ...superiority in efficiency also ensures a fuel saving to the same extent The 100 water cooled Panda genset are currently manufactured in the performance range from 2 to 100 kW in various versions Fast...

Page 4: ...ial warnings instructions or procedures which if not strictly observed may result in electrical shock which will result in severe personal injury or loss of life This danger symbol refers to electric...

Page 5: ...hich tool must be used at maintenance or installation Spanners X number of spanner Hook wrench for oil filter Screw driver for slotted head screws and for recessed head screws Multimeter multimeter wi...

Page 6: ...which the generator is to be installed in also corresponds to the regulations of the machine gui deline 98 37 EG This concerns among other things the exhaust system cooling system and the electrical i...

Page 7: ...the AC control box when the generator is run It must therefore be ensured that the control box is closed and cannot be tampered with if the generator is running The battery must always be disconnected...

Page 8: ...viii...

Page 9: ...sible turn off the electrical power If you cannot turn off the electrical power pull push or lift the person to safety using a wooden pole rope or some nonconductive material After the injured person...

Page 10: ...d lift chin Shout Are you OK Look listen and feel for brea thing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted back Pinch nose shut Seal your lips tight around victim s mouth Give 2 full b...

Page 11: ...onal units 11 A 3 1 General references 11 A 4 Operation of the generator with HTG generator 11 A 4 1 General references 11 A 5 Operation of the generator with automatic start 12 A 6 Operation of the g...

Page 12: ...e speed 41 C 3 3 Lubrication of the spiral thread spindle 42 C 3 4 Overload damage to the actuator mechanism 42 C 3 5 VCS By Pass Facility 44 C 3 6 Low Generator Output Voltage 44 C 4 Low Generator Ou...

Page 13: ...fuel pump 68 D 6 3 Connection of the fuel lines at the tank 69 D 6 4 Position of the pre filter with water separator 69 D 6 5 Bleeding air from the fuel system 70 D 7 Generator 12V DC System Installa...

Page 14: ...Page 4 Panda_12mini_PMS_Digital_s00865_Installation manual V02 Table of contents 23 1 07 Intentionally Blank...

Page 15: ...he fault is transmitted if one of these switches measures a value that exceeds the required value all switches are openers The current is switched off by the main relay Fuel magnet valve closes the fu...

Page 16: ...rator coil there are two thermo switches inside the coil which are for inserted parallel and safety s sake independently from each other Fig A 2 Coil thermo switch Thermo switch at the front plate The...

Page 17: ..._s00865_Installation manual V02 Chapter A Mode of Operation of the Generator Page 7 Thermo sensor raw water in Fig A 5 Thermo sensor raw water in Thermo sensor raw water out Fig A 6 Thermo sensor raw...

Page 18: ...tallation manual V02 Chapter A Mode of Operation of the Generator 23 1 07 Thermo sensor fresh water in Fig A 8 Thermo sensor fresh water in Thermo sensor fresh water out Fig A 9 Thermo sensor fresh wa...

Page 19: ...ng of engine during longer operation Please ensure that the genset is not overloaded Overloading occurs when the electrical load demand induces a load torque in the generator which is higher than that...

Page 20: ...t time an increased starting current when starting The starting current can amount to up to 10 times of the rated current This applies in particular to 2 pole engines and particularly to fan engines w...

Page 21: ...uced which can put the combustion engine to the generator at the disposal Panda generator with electrically adjust able clutch Fig A 13 Panda generator with clutch A 4 Operation of the generator with...

Page 22: ...alve must be installed into the raw water line At installation beside the midship s line a possible heeling must be considered The water hose in the sound cover is split on the pressure side of the pu...

Page 23: ...eller must exchanged he sucks in air before raw water reaches the impeller see picture below and the impeller then wears strongly In this case the impeller loses his effect and raw water can penetrate...

Page 24: ...Mode of Operation of the Generator Page 14 Panda_12mini_PMS_Digital_s00865_Installation manual V02 Chapter A Mode of Operation of the Generator 23 1 07...

Page 25: ...hoses must be checked regularly for elasticity There are operating situations at which the hoses must be renewed once in the year Additionally to usual tasks of maintenance oil level check oil filter...

Page 26: ...ose is lead through the sound cover Fig B 1 Oil drain hose Oil drainage screw The oil can be discharged by opening the oil drainage screw For countering use a second wrench Fig B 2 Oil drainage screw...

Page 27: ...ter strap Fig B 4 Oil filter Oil filter gasket Before the insertation of the new oil filter the gasket should be coated with some thing oil Tighten the oil filter only by hand Fig B 5 Oil filter Open...

Page 28: ...rface with this cock the downward sunk water can be discharged This is simply possible water is heavier due to its density than the Diesel Fig B 8 Fuel filter with water separator B 4 1 De aerating th...

Page 29: ...eeding screw of the solenoid valve has to be unscrewed When ope ning the screw one has to carry on pushing the switch To avoid fuel get ting in the sound cover a piece of cloth or absorbent paper shou...

Page 30: ...eplacement depends on the amount of fuel contamination build up but should take place as a minimum every 300 operation hours 01 Fuel filter housing 02 Fuel filter element 03 See through bowl Fig B 12...

Page 31: ...y to the mounting head 01 Lube the o ring for the bowl with a tempe rature resistant safety grease specifica tion Anti Seize Tighten the bowl 03 to the mounting head 01 Fig B 15 Fuel filter B 5 Exchan...

Page 32: ...erate procedure must be repeated several times ATTENTION Before opening the de aerating points the generator must be stagnant Pay attention that the external coolant expansion tank is connected with t...

Page 33: ...l expansion tank should be filled in the cold condition only up to maximally 20 It is very important that a large extension space over the cooling water level remains Repeat this procedure several tim...

Page 34: ...ooling water pump The relative high ambient temperature in the closed sound insulated capsule about 85 C can be a reason for a reduced lifespan of the v belts It is possible that the softener in the r...

Page 35: ...25 Press the alternator to the direction of the thermostat housing Now the v belt can be changed type XPZ 850 Fig B 24 Alternator Stretch the v belt by pulling the alternator back The v belt should b...

Page 36: ...fect Unfavorably affects the life span of the impeller if the cooling water sucking in way is relatively long or the supply is handicapped so that the cooling water sucking in range develops a negativ...

Page 37: ...B Maintenance Instructions Page 27 B 9 1 Exchange of the impeller Close the raw water stop cock Fig B 27 Raw water cock Raw water pump on the front side of the genset Fig B 28 Raw water pump Remove th...

Page 38: ...osition at re instal lation Fig B 30 Impeller pump Check to the impeller for damage and replace it if necessary Before the reinsertion into the housing the impeller should have been lubricated with gl...

Page 39: ...onnection block is to be seen as wearing part It should always be available in each case as spare part on board In order to protect the generator housing against corrosion and against elecrolysis the...

Page 40: ...n into the pump if it is in good condition The impeller is a wea ring part it is recommended to renew it always in the spring independently how many opera ting hours the genset ran 8 Control of the ve...

Page 41: ...he device off if the humidity is under the adjusted value There is no better method in order to protect pads cable electronics wood engines etc optimally against any rotting by humidity B 11 2Initiati...

Page 42: ...07 B 12Replacing Water pump 1 Unscrew the water pump mounting screws 2 and remove the water pump 1 from the gear case cover Use a spanner size 10mm When reassembling Apply liquid type gasket Three Bo...

Page 43: ...ve cover cap nuts 3 Use a spanner size 10mm 2 Remove the valve cover 1 3 Check to see that the valve cover gasket 2 is defective 4 Replace the valve cover gasket 3 with a new one 5 Install the valve c...

Page 44: ...4 Check the valve gap with the feeler gauge The gap should be between 0 145mm and 0 185mm The feeler gauge should slide with light contact between valve and rocker arm 5 If adjustment is necessary re...

Page 45: ...1 07 Panda_12mini_PMS_Digital_s00865_Installation manual V02 Chapter B Maintenance Instructions Page 35 Fig B 36 Closed valve 1 Camshaft 2 Push rod rammer 3 Push rod 4 Adjusting screw 5 Locknut 6 Rock...

Page 46: ...Maintenance Instructions Page 36 Panda_12mini_PMS_Digital_s00865_Installation manual V02 Chapter B Maintenance Instructions 23 1 07...

Page 47: ...ted power for short periods only A high peak current is required to start many electrical devices especially electric motors and compressors from a still stand state In order to prolong the genset s l...

Page 48: ...tly still more deeply That can become critical for certain devices e g for electric motors cooling compressors and possibly for electronic devices It must be paid attention that the voltage for such l...

Page 49: ...ator lever only upper revs limit 1 Actuator 2 Spiral thread spindle 3 Regulating nuts for max speed 4 Spindle nut with speed regulator level 5 Regulating nuts for min speed Fig C 1 Actuator During any...

Page 50: ...ly line to the actuator 1 Plug for actuator Fig C 3 Electrical supply actuator The picture deviates from the original 2 Loosen the max speed lock nut with two spanners size 14mm 1 Spanner size 14mm 2...

Page 51: ...ith the lock nut 1 Spanner size 14mm 2 Spanner size 14mm Fig C 7 Max speed lock 9 Check the voltage of the generator is limited to max 260V without load 10 Re adjust if necessary by repeating the proc...

Page 52: ...e actuator windings The actuator may not become inoperative but its action may become weak and not perform in all spindle positions as well as it should So the voltage of the generator may be regulate...

Page 53: ...urned by the actuator motor 4 If the motor reacts strongly the motor can normally be halted with the fingers the drive is wor king properly 5 If the motor is weak or hesitant there are short circuits...

Page 54: ...bed to produce the required voltage and the generator will run normally C 3 6 Low Generator Output Voltage ATTENTION Before working installation on the System read the section Safety Precau tions on P...

Page 55: ...capacitors are discharged by short circuit the two contacts In addition use the cone end of an isolated screwdriver Fig C 10 Discharge capacitors C 4 2 Checking the capacitors If the capacitors are t...

Page 56: ...5 Measure with a voltmeter the votage between the phase s and N If the measured values are under the substantially values in Table 1 Voltage values stator coil on Page V a coil damage is to be accepte...

Page 57: ...Z HP3 50Hz L1 L2 L3 HP3 60Hz L1 L2 L3 1 2 3 4 DVS 50Hz L1 L2 L3 L1 DVS 60Hz L1 L2 L3 L1 1 2 3 4 If a pass beep should be determined the generator must be returned for examination in the plant or it ca...

Page 58: ...the on board current distribution Use not a battery bank or the gene rator starter battery this could damage the coil The DC voltage may be applied only for a short time 1 2 seconds In the coil the re...

Page 59: ...the generator stops B Energized to run This version is equipped with two solenoids an actuating and a stop solenoid After being fed with current the actuating solenoid attracts the adjusting lever of...

Page 60: ...This is practically the only handling error that can be made on board that can lead to fatal consequences for both generator and operator C 6 3 Dirty fuel filter If the fuel filter is dirty change the...

Page 61: ...d so that the engine is returned to normal operating temperature CAUTION If temperature is the reason for the generator cutting out when it is running under load then an immediate investigation should...

Page 62: ...Generator Failure Page 52 Panda_12mini_PMS_Digital_s00865_Installation manual V02 Chapter C Generator Failure 23 1 07...

Page 63: ...n improvement obtains by compound these surfaces by ribs Also break throughs should be sawed which inter rupt the surface Disguising the surrounding walls with a heavy layer e g lead plus foam materia...

Page 64: ...egulati ons The supplied cables are rated for ambient temperatures up to 70 C 160 F If the cables are required to meet higher temperature requirements they must be run through conduits ATTENTION Befor...

Page 65: ...set is installed such that the intake pump can be easily accessed If this is not possible an external intake pump could be installed in an easily accessed location If the generator is installed above...

Page 66: ...line a possible hee ling must be considered The water hose for the external vent valve at the back of the sound cover splits on the pressure side of the pump and at both ends in each case extended wi...

Page 67: ...ut outside of the sound cover to one point if possible 600mm over the waterline in the midship line The valve is connected at the highest place with the two hose ends Fig D 7 Vent valve D 3 5 Gensetho...

Page 68: ...865_Installation manual V02 Chapter D Installation Instruction 23 1 07 D 3 6 Gensethousing cooled indirect heat exchanger Fig D 9 Cooling water scheme 1 Vent valve 2 Exhaust manifold 3 raw water pump...

Page 69: ...len below i e the cooling water expansion tank is lower installed very large problems can occur with filling and ventilating Extend and displace the hose lines to the outside or possibly even up to th...

Page 70: ...water pump 2 Filling the cooling water circle a Fill in the prepared mixture cooling water with anti freeze protection according to the intended mixture at the filler neck at the housing of the water...

Page 71: ...e loaded Switch the generator off after max 2 minutes of operation 3 First de aerating The cooling water circuit of the generator must be de aerated now by multiple repeating of the de aerating proced...

Page 72: ...During the de aerating process it must be checked again and again if the cooling water is indeed circulating If air bubbles established in the internal cooling water pump it could be that the cooling...

Page 73: ...on manual V02 Chapter D Installation Instruction Page 63 D 4 5 Scheme for freshwater circuit at two circuit cooling system Fig D 16 Scheme fresh water 1 Expansion tank 2 Exhaust manifold 3 Thermostat...

Page 74: ...nner diameter of 40mm 1 6 Panda 14000 and above approx 50mm The water lock must be installed at the lowest point of the exhaust system An optional noise insulated water lock can also be installed The...

Page 75: ...e neck and the water separation With this exhaust water separator the cooling water is derived over a separate pipe Thereby the exhaust noises at the exterior of the yacht are strongly decreased Parti...

Page 76: ...g directly to the outlet and this outlet is under the water line Fig D 20 Installation exhaust water separator If the thru hull exhaust outlet has to be mounted far from the generator an exhaust water...

Page 77: ...fuel pump Generally forward and return fuel flow pipes must be mounted to the diesel tanks Do not connect the generator fuel supply lines with any other fuel lines of other diesel systems The followin...

Page 78: ...ternal electrical fuel pump 12V DC The fuel pump must be installed close at the fuel tank The electrical connections are preloaded at the generator with the lead planned Fig D 23 Electrical fuel pump...

Page 79: ...lowing back after the generator has been switched off if it is not possible to use the return flow pipe as a submerge pipe be placing it in the tank The instructions Bleeding Air from the Fuel System...

Page 80: ...piece of cloth or absorbent paper should be put under the connection As soon as fuel is running out without bubbles the air bleeding screw can be screwed in again Only now stop pushing the Fuel pump...

Page 81: ...oid switch of the starter Fig D 26 Connection of positive starter battery cable The negative battery cable is connec ted to the engine foot Fig D 27 Connection of negative starter battery cable All Pa...

Page 82: ...ble place Fig D 29 Remote control panel back side D 7 3 The speed sensor Speed sensor Fig D 30 Speed sensor Installation of the speed sensor The speed sensor tip must have between 0 3 to 0 8mm of clea...

Page 83: ...l direction 1 Speed sensor on threaded seat 2 Engine Flywheel with gear teeth ATTENTION For Panda 8000 and Panda 9000 the speed sensor has to be mounted in axial direction Fig D 31 Speed sensor D 7 4...

Page 84: ...tions of the regional authorities This includes lightnening conductor personal protection switch etc D 8 1 Installation AC Box Fig D 32 Installation scheme A power source selector switch must be insta...

Page 85: ...power position As soon as the generator is running the power relay switches automatically to the generator position If the system has both single and 3 phase AC it is CRITICAL that the two systems rem...

Page 86: ...a frequency of approx 57 8 to 58 6Hz 48 5 49Hz for 230V 50Hz models The frequency equates to the speed can be increased by up to 8 This ensures that the engine speed is increased when there is an ext...

Page 87: ...V Fig D 36 Current transformer board 4 5 8 1 2 3 6 7 1 Terminal for control panel J6 2 Connector for CT board J7 3 Connector for Power supply J5 4 Connector for Digital binary input J10 5 Connector fo...

Page 88: ...e hook up requirements of the shore cur rent grid Generally a leakage current relay is sufficient for safe electrical operation however this must be confirmed by the electrical safety standard in the...

Page 89: ...only safe method for the protection of the electrical devices is the installation of an external voltage controller with separation contactor We recommend this measure with all reproduction and point...

Page 90: ...ds b lower switching point 11 52V lag 40 seconds Additional notes to the recommendation External electrical voltage controller At Diesel engines count always on the fact that a diesel engine revs up d...

Page 91: ...steel high grade steel etc These metals are positively charged In order to protect the generator housing against corrosion and against elecroly sis the terminal block with the cooling water connecting...

Page 92: ...Installation Instruction Page 82 Panda_12mini_PMS_Digital_s00865_Installation manual V02 Chapter D Installation Instruction 23 1 07...

Page 93: ...to wrong capacitors Check capacitors type and replace if necessary Measurering voltage on the VCS circuit board is mis sing Check VCS System check cable connections GENERATOR VOLTAGE FLUCTUATES Cause...

Page 94: ...starting the electrical connection is faulty If the battery voltage drops lower than 11V then the battery has been discharged STARTER IS TURNING MOTOR BUT FAILS TO START Cause Solution Fuel inlet sole...

Page 95: ...RUNS IRREGULARLY Cause Solution Faulty centrifugal injector governor Have the centrifugal governor inspected by a Kubota Service technician Too much air in fuel lines Bleed air from fuel system MOTOR...

Page 96: ...control panel Check oil level and if necessary top up Check motor s oil pressure and have repaired by Kubota Service if necessary SOOTY BLACK EXHAUST Cause Solution Generator is overloaded Check elec...

Page 97: ...Raw water mm Supply mm Return mm Panda PMS 12mini 20 20 40 8 8 Table 3 Rated current Panda 12mini 120 V 60 Hz 43 A Table 4 Cable cross section Wiring for vehicles Single phase not tin plated PVC insul...

Page 98: ...67mm Stroke 68mm Stroke volume 719cm3 max power SAEJ1349 at 3600rpm 12 15kW Rated speed 3600rpm Idle running speed a a progressive govenor by VCS 3510rpm Lubrication oil capacity 3 8l Fuel consumption...

Page 99: ...Tables 23 1 07 Panda_12mini_PMS_Digital_s00865_Installation manual V02 Chapter E Tables Page VII E 3 Types of coil HP1 120V 60 Hz Fig E 1 Circuit diagram...

Page 100: ...screws 19 6 6 6 6 6 6 6 check electrical cables 20 1 1 1 1 1 1 1 motor reinforced mountings 21 1 1 1 1 1 1 1 actuator mounting 22 1 1 1 1 1 1 1 starter motor mounting screws 23 1 1 1 1 1 1 1 screws g...

Page 101: ...old weather the second number refers to the fluidity with heat Complete yearly oils have usually SAE 10W 40 SAE 15W 40 etc Quality of oil The quality of an engine oil is specified by the API standard...

Page 102: ...product GLYSANTIN PROTECT PLUS G 48 Engine coolant automotive industry Product description Product name GLYSANTIN PROTECT PLUS G48 Chemical nature Monoethylenglycol with inhibitors Physical form Liqu...

Page 103: ...es Page XI E 7 Scheme VCS board Fig E 2 Scheme VCS board E 7 1 Legend VCS board J2 Analogue input 1 Temperature raw water input 2 Temperature fresh water input 3 Temperature cylinder head 4 Tank senso...

Page 104: ...Reference Ground J4 Analogue binary input 1 Supply output battery voltage 2 5A 2 Supply output 5V 1A 3 Binary input air intake 4 Analogue input raw water pressure 5 Binary input engine oil level 6 Bi...

Page 105: ...upply output battery voltage 1A 2 Supply output battery voltage 1A 3 Output Motor start 4 Output Glow plugs 5 Output Fuel pump 6 Output Motor stop 7 Output Raw water pump 8 Output Ground separation re...

Page 106: ...ansformer board Fig E 3 Scheme current transformer board E 8 1 Legend measuring board J1 Connector to measuring compensation board 1 Supply voltage output 2 Ground 3 Serial bus data 4 Serial bus data...

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