Fischer Panda 22-4 HD PVMV-N Manual Download Page 125

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Appendix

10.5.11

Panda 8000-42NE PVMV-N.R01 - Kapitel/Chapter 9: Appendix Seite/Page 125

² progressive speed by VCS
³ 0,35l/kW electrical power, the randomized values between 30% and 80% of
the rated speed

Fig. 9.8-4: Technical Data

Bore

78mm

88 mm

Stroke

78,4mm

90,4 mm

Stroke volume

1498cm

2199 ccm

Max. power (DIN 6271-NB) at 3000rpm

31,3kW

47 kW

Rated speed 50 Hz

3000rpm

3000 rpm

Idle running speed ²

2900rpm

3000 rpm

Valve clearance (engine cold)

6,7l

0,2 mm

Cylinder head nut torque

63,7 - 68,6Nm

68 Nm

Compression ratio

22,5:1-

22:16

Lubrication oil capacity

0,145 - 0,185mm

6,4l

Fuel consumption ³

ca. 2,7 - 7,1l

ca. 4,9-13,1l

Oil consumption

max. 1% of fuel consumption

Cooling water requirement for seawater
circuit (Marine generators only)

40-50l/min

Permissible max. permanent tilt of engine

a) 25° crosswise to the longitudinal axis

b) 20° in longitudinal direction

Recommend starter battery size

12V 70Ah äquiva-
lent

Recommend cable cross size starterbattry-
cablet

Length 4 meter max.

25mm²

Max. exhaust backpressure

10,7 kPa
107 Millibar

Panda 30 IC PMS Panda 45LN

Panda 22-4 HD

Panda 30/4

Panda 40/4

Panda 50/4

Panda 70/4

Type

Kubota V2403

V3600

V3800 DI-T

BF4M 1013EC

Govenor

VCS

Mech
GAC

VCS

Automatic startbooster

nein

Cylinder

Bore

87 mm

98 mm

100 mm

108

Stroke

102,4 mm

120 mm

130

Stroke volume

2434 ccm

3620 ccm

3769 ccm

4764

Max. power (DIN 6271-NB) at 3000rpm

31,1 kW

45,8 kW

58,8 kW

62,0 kW

85,0 kW

Rated speed 50 Hz

2800 rpm

1500 rpm

Idle running speed ²

1500 rpm

2800 rpm

1800 rpm

Valve clearance (engine cold)

0,18 - 0,22 mm

0,2 mm

Inlet 0,3

+ 0,1

Outlet 0,5

+ 0,1

Cylinder head nut torque

93,1 - 98 Nm

68 Nm

Compression ratio

22,6:1

19,0:1

17,6:1

Lubrication oil capacity

9,5 l

13,2 l

14,0 l

Fuel consumption ³

approx. 1,95 - 5,2 ca. 3,15-8,4 l

ca. 3,78-10,1 l

4,2-11,2 l

6,5-17,3 l

Oil consumption

max. 1% of fuel consumption

Cooling water requirement for seawater
circuit (Marine generators only)

40-50l/min

Permissible max. permanent tilt of engine

a) 25° crosswise to the longitudinal axis

b) 20° in longitudinal direction

Recommend starter battery size

12V 136Ah äqui-
valent

Summary of Contents for 22-4 HD PVMV-N

Page 1: ...Panda_22 4_HD_PVMV N_eng R02 10 5 11 Fischer Panda GmbH Manual vehicle generator Panda 22 4 HD PVMV N 400 V 50 Hz 18 6 kVA Super silent technology ...

Page 2: ...with the manufacturer Fischer Panda GmbH 33104 Paderborn reserves all rights regarding text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical modifications for improving the product without previous notice may be undertaken without notice Before installation it must be ensured that the pictures diagrams and related material are applicabl...

Page 3: ...qualisation 21 1 6 1 2 Protective conductor for Panda AC generators 21 1 6 1 3 Switch off all loads while working on the generator 21 1 6 1 4 Potential equalisation for Panda AGT DC generators 21 1 6 1 5 Safety instructions concerning cables 22 1 6 2 Recommended starter battery sizes 22 1 6 3 Important instructions for batteries starter and or traction batteries 22 1 6 4 General safety instruction...

Page 4: ...uctions 53 5 1 Personal requirements 53 5 2 Generator Connections 55 5 2 1 General Instructions 55 5 2 2 Connections 55 5 2 3 Fuel System Installation 56 5 2 3 1 The following components must be installed 56 5 2 4 Connection to Starter Battery Block 57 5 2 4 1 Installation direction of the starter batteries in a 24V DC starter system 58 5 2 5 Connection of electrical components 60 5 2 6 Connection...

Page 5: ...tarter Battery 78 6 3 6 Motor Oil Quality during extreme Winter Conditions 79 6 3 7 Overloading of Engine during longer Operation 79 6 4 1 Starting Generator 80 6 4 2 Stopping the Generator 80 6 4 3 Starting the Generator when overheated 81 6 4 4 Protection Conductor 81 6 4 5 Instructions for Capacitors 82 6 4 6 Operating Control System on the Panda Generator 82 7 Maintenance Instructions 83 7 1 P...

Page 6: ...the Coil Inductive Resistance 112 8 9 Generator provides no Voltage 112 8 9 1 Rotor Magnetism Loss and Re magnetizing 112 8 10 Starting Problems 113 8 10 1 Fuel Solenoid Valve 113 8 10 2 Failure Bypass Switch 114 8 10 3 Stop solenoid 115 8 10 4 Damage to starter motor 115 8 11 Troubleshooting Table 116 8 12 Troubleshooting 116 8 12 1 Generator faults 116 8 12 1 1 Generator output to low For 50Hz v...

Page 7: ...et KE01 137 11 4 4 2 Configuration and setting sheet KE02 138 11 4 4 3 Configuration and setting sheet KE03 139 11 4 4 4 Configuration and setting sheet KE04 140 11 5 Starting preparation Checks daily 141 11 5 1 Marine version 141 11 5 2 Vehicle version 141 11 6 Starting and stopping the generators 142 11 6 1 Starting the generator 142 11 6 2 Stopping the generator 143 11 7 Automatic adapter optio...

Page 8: ...Seite Page 8 Kapitel Chapter 2 10 5 11 12 Measurements 153 12 1 Hole pattern 153 ...

Page 9: ...Fischer Panda can supply Service Kits which are ideal for regular servicing tasks We only supply the highest quality components which are guaranteed to be the RIGHT parts for your generator Service Plus Kits are also available and ideal for longer trips where more than one service interval may be required If you require assistance please contact your Fischer Panda Dealer Please do not attempt to u...

Page 10: ...tities if inhaled swallowed or absorbed through the skin WARNING Important information This warning symbol draws attention to special warnings instructions or procedures which if not strictly observed may result in damage or destruction of equipment WARNING Fire hazard Warning of materials that may ignite in the presence of an ignition source cigarettes hot surfaces sparks etc PROHIBITED No smokin...

Page 11: ...severe personal injury or loss of life due to electric shock WARNING General warning General warning of a hazard area WARNING Danger due to inhalation and or ingestion Can cause acute or chronic health impairments or death even in very small quantities if inhaled or ingested WARNING Risk of electric shock upon contact Warning of live parts that may cause electric shock upon contact Especially dang...

Page 12: ...urn scalding hazard WARNING Danger due to corrosive substances potential contamination of person Warning of substances that cause chemical burns upon contact These substances can act as contaminants if introduced into the body WARNING System may be pressurised When the system is opened the pressure can be relieved abruptly and expel hot gases and fluids Risk of injury due to parts flying about bur...

Page 13: ...E Wearing safety goggles protects the eyes from damage Optical spectacles are not a replacement for the corresponding safety goggles MANDATORY INSTRUCTION Wear protective gloves PPE Wearing protective gloves provides the hands from hazards like friction graze punctures or deep cuts and protects them from contact with hot surfaces MANDATORY INSTRUCTION Observe the instructions in the manual Complia...

Page 14: ...re used throughout this manual to show which tool must be used for maintenance or installation Spanners W A F X width across flats of X mm Hook wrench for oil filter Screw driver for slotted head screws and for Phillips head screws Multimeter multimeter with capacitor measuring unit Socket wrench set Hexagon socket wrench set ...

Page 15: ...General Instructions and Regulations 10 5 11 Chapter 1 General Instructions and Regulations Page 15 Clamp on ammeter DC for synchronous generators AC for asynchronous generators Torque wrench ...

Page 16: ...asures lies with those who undertake the installation of the generator in the final system 1 4 Customer registration and guarantee Use the advantages of registering your product you will receive a Guarantee Certificate after approval of your installation data you will receive extended product information that may be relevant to safety You will receive free upgrades as necessary Additional advantag...

Page 17: ...d ensure work safety Familiarise yourself with the equipment and its limits Keep the generator in good condition 1 5 3 Personal protective clothing PPE For maintenance and repair work on the equipment do not wear loose torn or ill fitting clothing that may catch on protruding parts or come into contact with pulleys cooling disks or other rotating parts which can cause severe injury Wear appropriat...

Page 18: ...es are vented appropriately leak proof system and that an adequate fresh air supply is available for the generator and the operator forced ventilation Check the system regularly for leakage and eliminate leaks as applicable Exhaust gases and parts containing such fumes are very hot they may cause burns under certain circumstances Always keep flammable parts away from the generator and the exhaust ...

Page 19: ...he batteries Ensure that the battery terminals are tightly connected and not corroded to avoid sparking Use an appropriate terminal grease Check the charge level with an adequate voltmeter or acid siphon Contact of a metal object across the terminals will result in short circuiting battery damage and high explosion risk Do not charge frozen batteries Heat the batteries to 16 C 61 F prior to chargi...

Page 20: ... and soap and dry them with a soft cloth Immediately replace damaged or missing warning and instruction signs This also applies to the installation of spare parts 1 6 1 Special instructions and hazards of generators The electrical installations may only be carried out by trained and qualified personnel The generator must not be operated with the cover removed If the generator is being installed wi...

Page 21: ...attery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be started up unintentionally 1 6 1 3 Switch off all loads while working on the generator All loads must be disconnected prior to working on the generator to avoid damage to the devices In addition the semiconductor relays in the AC control box must be disconnected in ...

Page 22: ...led free from any influence due to friction and crushing 1 6 2 Recommended starter battery sizes Use only batteries approved by the manufacturer as starter batteries Use the battery capacity recommended by the engine manufacturer 1 6 3 Important instructions for batteries starter and or traction batteries ATTENTION Start up Installation of battery connection lines Observe the instructions installa...

Page 23: ...erator capsule the positive battery cable must be routed so that it is protected from heat and vibrations by means of an adequate conduit protective sleeve It must be installed so that it does not come into contact with rotating parts or such that heat up during operation such as pulley exhaust manifold exhaust pipe and motor itself Do not overtighten the cable as it may be damaged otherwise After...

Page 24: ...f skin burns Protect all battery contacts against accidental contact For battery banks Use only deep cycle batteries Starter batteries are not suitable Lead acid gel batteries are recommended They are maintenance free cycle stable and do not release gases Never charge a frozen battery Avoid battery short circuits Ensure proper ventilation of the battery to vent gases that may be released Battery c...

Page 25: ...General Instructions and Regulations 10 5 11 Chapter 1 General Instructions and Regulations Page 25 ...

Page 26: ...Seite Page 26 Kapitel Chapter 1 General Instructions and Regulations 10 5 11 Leere Seite Intentionally blank General Instructions and Regulations ...

Page 27: ... by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately If you cannot switch off the generator pull push or lift the person to safety using a woo den pole rope or some nonconductive material Call an emergency doctor as soon as possible Immediately start necessary ...

Page 28: ...s you by pulling slowly 4 Open Airway Tilt head back and lift chin Shout Are you OK 5 Check for Breathing Look listen and feel for breathing for 3 to 5 se conds 6 Give 2 Full Breaths Keep head tilted back Pinch nose shut Seal your lips tight around victim s mouth Give 2 full breaths for 1 to 1 seconds each 7 Check for Pulse at side of Neck Feel for pulse for 5 to 10 seconds 8 Phone EMS for Help Se...

Page 29: ...r and user of Fischer Panda generators The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda Generators The manual does not substitute the technical evaluation and should be used as an example guide only The installation must be undertaken and proved by a suitable qualified trained person and may in accordance with the law as required by the country...

Page 30: ... Generator representative picture Fig 3 1 2 Remote control panel Remote control panel representative picture Fig 3 1 3 AC Control Box AC Control Box The AC Control Box contains the capacitors and the control circuit board VCS for the generator At ND generators and generators with mini VCS the capaci tors and the VCS may mounted at the generator The AC Control Box is not required for this generator...

Page 31: ...ve picture Optionales components f e Fuel pump Installation kit Water lock ect 3 2 Panda Transport Box 3 2 1 Bolted Fischer Panda Transport Box 1 Remove the bolts for cover sidewalls 2 Remove the cover 3 Remove the loose accessories 4 Remove the bolts for sidewalls floor pallet 5 Remove the sidewalls 6 Open the generator attachment 3 2 2 Fischer Panda Transport Box with metal tab closure 1 Bend up...

Page 32: ...sulation capsule side part To open the sound insulation capsule the closures must be rotated roughly 180 counter clockwise Use a fl at head screwdriver Pull the sidewalls out by gripping into the slots Fig 3 2 3 2 Closure locked Closure locked Fig 3 2 3 Closure open Closure open 3 2 4 Opening the GFK sound insulation capsule ...

Page 33: ... 1 Lash closures GFK sound insulation capsule with lash closures Fig 3 2 2 Lash closures To open the lash closures pull the handle in arrow direc tion and lift the lash of the closure pin After lifting of the lashes the sound isolation cover upper pars can be removed ...

Page 34: ...loading unloading the generator appropriate ring eye bolts shall be installed in the holes in the support rails The load bearing capacity of each ring eye bolt must at least equal the generator weight Fig 3 2 1 Lifting yoke example An adequate lifting yoke shall be used for transport loa ding 3 3 Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning Downtimes...

Page 35: ...ery temperature of 20 25 C Observe the instructions from the battery manufactu rer Note Fischer Panda recommends Install battery circuit breaker and switch to OFF on the ma chine Cutting the battery circuit Secure the battery plus terminal close to the battery Regularly check contacts for corrosion 3 3 2 Measures for short downtimes Short downtime 1 to 3 months Measure battery charge status based ...

Page 36: ...turer Check cooling water anti freeze level and cooling water level and refill as necessary Drain engine oil Replace oil filter and engine oil as per the specification Remove preservatives from the engine with petroleum spirit Degrease V belt disks and mount V belt according to instructions Check V belt tension If applicable open turbocharger oil pressure line and fill clean engine oil into channe...

Page 37: ...er and spray inside of valve cover valve stems springs rocker etc with preservative oil Remove injection nozzle and coat cylinder surface with preservative oil Hold stop lever in zero delivery position and crank engine manually several times Refit injection nozzles with new seals Observe torque values Spray radiator cover and tank cover or radiator cover on expansion tank lightly with preservative...

Page 38: ...n neutral position and crank starter for approx 10 seconds Then pause for 10 seconds Repeat this procedure 2 times Perform visual check of the generator similar to initial commissioning and start up generator Note Fischer Panda recommends After extended downtimes a full 150 h inspection as per the inspection list should be performed 3 4 ...

Page 39: ...The Panda Generator 10 5 11 Kapitel Chapter 4 The Panda Generator Seite Page 39 4 The Panda Generator 4 1 Type plate at the Generator Fig 4 1 1 Type plate Fig 4 1 2 Discription type plate ...

Page 40: ...ontrol panel datasheet for details 01 02 03 04 11 12 14 15 13 05 06 07 08 09 10 01 LED for cooling water temperature red1 02 LED for cooling water level red yellow1 03 LED for fuel level and air filter replacement red yellow1 04 LED for AC voltage ok green1 05 LED for winding temperature red1 06 LED for oil pressure red1 07 Battery loading voltage DC charging light 08 LED for pre heat heat orange1...

Page 41: ...st elbow 105 90 C 05 Watercooled exhaust elbow 06 Cooling water hose 07 Compensator under heat isolation 08 Water cooled silencer 09 Sound cover base part 10 DC alternator 12V 11 Starter motor 12 Solenoid for starter motor 13 Oil pressure switch 14 Generator housing with coil 15 Connection cooling water in 16 Connection cooling water out 17 Cooling water connection block 18 Connection external hea...

Page 42: ...rmoswitch at silencer 105 90 C 04 Air suction housing with air filter 05 Induction elbow 06 Actuator 07 Fuel solenoid valve 08 Thermostat housing 09 Stop solenoid 10 Fuel filter 11 Oil dipstick 12 Ventilation hose to external expansion tank 13 Sound cover base part 14 Generator housing with coil 15 Generator power terminal box 16 Speed sensor spare plug 17 Electrical fuses DC 18 Relays 19 Failure ...

Page 43: ...d valve 03 Stop solenoid 04 Oil filter 05 Sound cover base part 06 Fuel intake 07 Fuel return 08 Cable for AC Box 09 Load 10 Cable for fuel pump 11 Cable for remote control panel 12 Cable for VCS 13 Cabel VDO optional 14 Cable starter battery minus 15 Cable starter battery plus 16 Starter motor 17 V belt 18 Pulley internal water pump 19 DC alternator 12V 20 Thermostat housing 21 Ventilation screw ...

Page 44: ...nda Generator 10 5 11 4 2 5 Back view Fig 4 2 5 1 Back view 01 02 05 03 04 06 01 Water cooled silencer 02 Exhaust output 03 Sound cover base part 04 Connection external expansion tank 05 Ventilation hose to external expansion tank 06 Ventilation screw silencer ...

Page 45: ... cooling water out 04 Compensator under heat isolation 05 Connection cooling water in 06 Air suction housing with air filter 07 Water cooled exhaust elbow 08 Cylinder head 09 Oil filler neck 10 DC alternator 11 Ventilation screw thermostst housing 12 Ventilation screw silencer 13 Thermoswitch silencer 105 90 C 14 Generator power terminal box 15 Thermo switch cylinder head 16 Induction elbow 17 Act...

Page 46: ...The Panda Generator Seite Page 46 Kapitel Chapter 4 The Panda Generator 10 5 11 4 3 Details of functional units 4 3 1 The cooling system Fig 4 3 1 1 The cooling system ...

Page 47: ...The Panda Generator 10 5 11 Kapitel Chapter 4 The Panda Generator Seite Page 47 4 3 2 The air und fuel system Fig 4 3 2 1 The air and fuel system ...

Page 48: ... 4 3 3 Electrical connection schema Fig 4 3 3 1 Electrical connection schema 01 02 03 04 06 05 07 08 09 01 Fischer Panda generator 02 Customer load connection 03 AC Box 04 Fuel pump 05 Remote control panel 06 VDO controls optional 07 Starter battery 08 Fuse 09 Battery main switch ...

Page 49: ...rs and switches for operating surveillance Fig 4 3 4 1 Thermo switch at cylinder head Thermo switch at cylinder head Fig 4 3 4 2 Thermo switch atthermostat housing Thermo switch at thermostat housing Fig 4 3 4 3 Thermo switch at exhaust manifold Thermo switch at water cooled exhaust manifold ...

Page 50: ... winding 4x 3 Generator housing For the protection of the generator coil there are two thermo switches inside the coil which are for inserted parallel and safety s sake independently from each other Fig 4 3 4 6 Oil pressure switch Oil pressure switch at engine In order to be able to monitor the lubricating oil system an oil pressure switch is built into the system The oil pressure switch is on the...

Page 51: ...The Panda Generator 10 5 11 Kapitel Chapter 4 The Panda Generator Seite Page 51 4 3 5 The lubrication oil system Fig 4 3 5 1 The lubricatiopn oil system ...

Page 52: ...Seite Page 52 10 5 11 Leere Seite Intentionally blank The Panda Generator ...

Page 53: ... Page 10 Follow the general safety instruction at the front of this manual Warning Automatic start Danger for life The generator can be equipped with a automa tik start device This means the generator can be started by an external signal To avoid an unexpected starting of the genera tor the starter battery must be disconected before start wor king at the generator Warning Risk of injuryr Working a...

Page 54: ...or Life Improper handling operation installation and maintenance can result in sévere persoanl injury and or mate rial damage Electrical voltages above 48 volts battery chargers greater than 36 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the elec trical connections for safety reasons Warning ...

Page 55: ... Un derneath is not sufficient The radiator may not be covered Untrained personnel should never open the generator 5 2 2 Connections Sample for the connection at the Fischer Panda generator See the description of the generator for the original loca tion Fig 5 2 2 1 Connections sample 01 02 03 04 05 07 08 09 06 01 Connection fuel IN 02 Connection fuel OUT 03 Cable for fuel pump 04 Cable for remote ...

Page 56: ...to substantial initial problems after longer shut off the generator If the return pipe cannot put as immersion tube into the tank it should be absolutely ensured by a non return valve in the sucking in line that the fuel cannot flow back after shut off the generator Basically the Panda is airing out After the first line up or after longer downtime the notes Ventilation of the Fuel System should be...

Page 57: ...ded with an alternator dynamo to charge the starter battery At generators without alternator dynamo it is needed to charge the starter battery with an external battery charger ATTENTION It must be guaranteed that first the cables are attached at the generator and then at the battery ATTENTION Make shure that the voltage of the starter battery fits to the start system voltage f e 12 V starter batte...

Page 58: ... 5 11 Fig 5 2 4 1 Battery installation Scheme 5 2 4 1 Installation direction of the starter batteries in a 24V DC starter system Fig 5 2 4 1 1 Installation starter batterie The starter batteries have to be connected in series 1 cable of first battery 1 2 4 3 1 Generator 2 Battery block 3 Battery main switch 4 Fuse ...

Page 59: ...tion Instructions Seite Page 59 Fig 5 2 4 1 2 Installation starter batterie 2 cable of second battery Fig 5 2 4 1 3 Installation starter batterie 3 cable of second battery Fig 5 2 4 1 4 Installation starter batterie 4 cable of first battery Disconnect the batteries in in reverse procedure ...

Page 60: ...V N R01 Kapitel Chapter 5 Installation Instructions 10 5 11 5 2 5 Connection of electrical components Fig 5 2 5 1 Connection of electrical components Scheme 1 2 3 4 1 Generator 2 External fuel pump 3 Remote control panel 4 AC Control box representative picture ...

Page 61: ... 10 5 11 Panda 8000 42NE PVMV N R01 Kapitel Chapter 5 Installation Instructions Seite Page 61 5 2 6 Connection of the external radiator Fig 5 2 6 1 Connection of the external radiator schema 2 1 1 Generator 2 External radiator ...

Page 62: ...ure that the power supply system installation conforms to all of the required electrical system safety regulations of your local authorities Only a qualified electrician should install the electrical system Especially adherance to the regulations regarding conducters safety switches etc ATTENTION Danger to Life High voltage Danger for Life Improper handling operation installation and maintenance c...

Page 63: ... of the speed control range is limited by an adjusting screw above and below Adjustment of this screw may not occur without the expressive approval of the manufacturer All signals pass through the circuit board in the AC Control box The signal impulse for the actuator is passed to the electric motor by means of the 5 core wire The generator maintains its full capability if the VCS has a defect In ...

Page 64: ...ge to the battery Notice Models with Mini VCS The Mini VCS can be mounted at the Generator in the AC Control Box or external The Mini VCS can not opened and has no fuse to change 5 3 2 Alternative Mini VCS The Mini VCS can be mounted at the generator or in the AC Box 5 3 2 1 Option 1 The Mini VCS and the capacitators are is mounted at the generator Fig 5 3 2 1 1 Mini VCS at the Panda 6000 ND PMS M...

Page 65: ...ol see wiring diagram 5 6 Cooling system General instructions The PANDA vehicle generator is supplied as standard without a radiator Various radiators are available according to the customer s requirements these can be chosen according to the appropriate operating and installation situation The cooling system can also be assembled together with a normal commercial vehicle radiator Some series has ...

Page 66: ...rection of the ground whereby the warm air is once again forced to rise to the area of the radiator Freely escaping warm air cannot be guaranteed in this case Additional ventilators may be necessary should the warm air need to be channelled through pipes It must be ensured that warm air is extracted out of the radiator 5 6 3 Permitted coolant temperatures The performance of the radiator must be so...

Page 67: ...echnical requirements The radiator can be installed vertically or horizontally Consideration must be given to the fact that air is drawn in via a fan motor The best result is achieved if the radiator is fitted vertically on the vehicle roof Fig 5 6 5 1 Possible positioning of the external radiator 2 1 3 1 Radiator on the roof 2 Radiator vertical 3 Radiator under the vehicle ...

Page 68: ...a 4500 A hose must be used for both sides forward and back flow which is resilient to pressure and high temperatures at least 120 C 5 6 7 1 Minimum hose diameter for cooling lines Panda 04 kW Ø18mm Panda 06 20 kW Ø25mm 1 Panda 25 30 kW Ø32mm 1 Panda 40 50 kW Ø38mm 1 Panda 50 60 kW Ø44mm 1 5 6 8 Coolant expansion tank It is absolutely essential that a exoansion tank that can be aerated is fitted ad...

Page 69: ...tor for technical reasons is to be installed relatively distant from the radiator and addtionally requires a number of changes to the direction of the pipe This coolant impeller pump is mounted on the generator as an additional pump and is driven by pulleys The pump action is carried out by a rub ber impeller 5 6 13 ATTENTION Temperature restriction This pump may only be used if it is ensured that...

Page 70: ...for ope ration at high temperatures During constant duty at normal temperatures 20 C the values should be well below the above named data 5 6 16 Installing a Coolant Temperature Display A remote display unit for coolant temperatures should be installed when fitting sensitive systems i e Television broadcasting vehicles ambulances or other vehicles with sensitive measuring instruments In this case ...

Page 71: ...ixed with light hose clips to the connecting nozzle The hose must be sufficiently long to be able to feed the other end into the open coolant expansion tank during operation The coolant expansion tank is initially filled with coolant The air valve must be completely opened before the follo wing procedure is carried out You should assure yourself whether the connecting pipe has been connected corre...

Page 72: ...6 20 1 Installation diagram for vertical radiator 01 06 02 05 04 03 08 10 07 09 11 11 01 Coolant expansion tank 02 Ventilation pipe 03 Ventilation screw 04 Fan for radiator 05 Radiator 06 Stop valve for coolant 07 Thermoswitch 08 Bucket with submerged pump 09 Water cooled pre silencer 10 Internal cooling water pump 11 T piece ...

Page 73: ...ath the vehicle 03 04 06 05 01 08 09 11 12 02 10 13 07 05 01 Ventilation pipe 02 Water cooled exhaust elbow 03 Coolant expansion tank 04 External fan control 05 Dry silencer 06 Exhaust outlet 07 T piece with connection for Thermoswitch 08 External cooling water pump 09 Stop valve for coolant 10 T piece 11 Radiator 12 Fan for radiator 13 Bucket with submerged pump ...

Page 74: ...apter 5 Installation Instructions 10 5 11 Fig 5 6 20 3 Installation diagram for radiator on the roof 2 6 3 5 4 1 1 Ventilation pipe 2 Radiator horizontal 3 Coolant expansion tank integrated 4 T piece for Ventilation pipe 5 External cooling water pump 6 Bucket with submerged pump ...

Page 75: ... Installation Instructions Seite Page 75 Fig 5 6 20 4 Installation diagram with special air separator 2 7 6 1 4 5 3 3 1 Ventilation pipe 2 Coolant expansion tank 3 T piece for coolant expabsion tank 4 Water cooled pre silencer 5 Exhaust output 6 Special air separartor 7 Radiator ...

Page 76: ...f outlet Fig 5 7 2 Exhaust connection for mounting below the vehicle 3 2 1 4 5 6 7 8 1 Exhaust oulet 2 Generator 3 Dachdurchführung mit Winkel 4 Vibration damper 5 External pre silencer 6 Exhaust pipe 7 External series silencer 1 2 3 4 5 6 7 8 1 Generator 2 Exhaust outlet 3 Compensator 4 External pre silencer 5 Vibration damper 6 Exhaust pipe 7 External series silencer 8 End pipe ...

Page 77: ...pped with a automa tik start device This means the generator can be started by an external signal To avoid an unexpected starting of the genera tor the starter battery must be disconected before start wor king at the generator Attention Rotating parts Risk of injury due to rotating parts Rotating parts can cause severe injuries Therefore Do not reach into or work on rotating parts during operation...

Page 78: ...ure the new fuel is present throughout the system If this is not done gelling of the old fuel may occur in and around the injectors and prevent successful starting Always ensure that the fuel is correct for the temperature range before attempting a cold start 6 3 3 Pre heating the diesel motor A quick glow plug is fitted to all Kubota diesel engines This glow plug may be used for a maximum of 20 s...

Page 79: ...ad torque in the generator which is higher than that which the diesel drive motor can provide Overloading causes the engine to run rough burn oil creates excessive exhaust environmentally unfriendly and even to stall Extra caution should be practised with multi power units single and 3 phase current generation to avoid overloading the diesel drive engine The generator should only be loaded at the ...

Page 80: ...d attempt is to be made then a pause of at least 60 seconds is required The generator can be started with the assistance of a pre heating device at temperatures as low as 20 C Please note that the generator can o nly be run at temperatures below 8 C with winter f uel and additional special additives 6 Press START button The electric starter may only be used for a maximum of 20 seconds Thereafter a...

Page 81: ... the generator it is highly recommended that electrical devices e g refrigerating compressors air conditioning compressors etc are switched off because the voltage drops as the rotational speed rpm decreases as the engine comes to a halt Also see information regarding voltage control with automatic shut off for protection of load when over or undervol tage occurs This is also the case when the gen...

Page 82: ...ed stored energy is still held Therefore it is essential that the connectors are not touched Should it be necessary to check or test the capacitors they should be shorted out by using an insulated screw driver The operating capacitors are automatically discharged when the generator is stopped in the normal way The boo ster capacitors will be discharged through internal resistor s For safety howeve...

Page 83: ...l injury Therfore before starting work at the generator Make shure that the generator ist stopped and the starter battery is dicon nected to guarantee that the generator cannot be inadvertently started Do not run the generator with removed sound isolation cover Warning Risk of injuryr Impropper installation maintenance can result in servere per sonal injuries or material damage Always undertake in...

Page 84: ...he rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the elec trical connections for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instructiont Personal protective equipment necessary During Installation mainenance personal protective equipment is required...

Page 85: ... Oil level Cooling system leaks Visual check for any changes leaks oil drain system v belt cable connections hose clips air filter fuel lines Once a week Lubrication of actuator trapezoid thread spindle 7 5 Oil Circuit Maintenance The laid down intervals must be heeded in order to avoid serious damage to the motor The first oil change should be carried out 35 hours after running time Thereafter ev...

Page 86: ...e oil can then be drained by opening the oil drainage screw representative picture Fig 7 5 3 Oilfilter The oil filter could be loosen by a tool oil filter strap representative picture Fig 7 5 4 Oilfilter seal ring Oil filter seal ring Before reinsert the gasket of the new oil filter should be coated with some thing oil representative picture ...

Page 87: ...amined The prescribed filling level may not exceed the Max marking representative picture 7 6 De aerating of the coolant circuit Particular hints for the de aerating of the cooling system If the coolant has been drained or if air has permeated into the cooling system by other reasons a careful ventilation of the cooling system is necessary The de aerating process has to be rerunned several times F...

Page 88: ...watercooled silencer representative picture Fig 7 6 4 Cooling water filler cap Pour in coolant through the cooling water filler cap The coo lant flows in very slow representative picture If it is to be recognized that the cooling water level does not sag any longer with cold cooling water the cooling water level must cover the sheet metal in the exhaust elbow union close the de aerating screws and...

Page 89: ...raise more and check if the fan will activate It makes sense to once again repeat the de aerating procedure after a few days in order to ensure that remaining air bubbles have been finally removed 7 7 Air bleeding of the Fuel System Normally the fuel system is designed to bleed out air itself i e as soon as the electric starter motor starts operation the fuel pump starts working and the fuel syste...

Page 90: ...connection As soon as fuel is running out without bubbles the air bleeding screw can be screwed in again Now stop pushing the failure bypass switch representative picture Fig 7 7 3 Injection nozzle 4 Now the unit can be started by pushing the START button The unit should start after a short while Should the unit not start the pipe union nuts of the injection nozzles has to be loosen and lift the i...

Page 91: ... the filter the inlet must be clamped Remove the hoses from the used filter and fasten them to the new filter The arrow on the filter housing indicates the direction of the fuel flow A clogged filter causes a decreased power output of the generator representative picture 7 9 Exchange the air filter Fig 7 9 1 Air filter Open the combustion air housing by loosen the clamp at the cover representative...

Page 92: ...lts It is possible that the softener in the rubber compound lose their effect after a short operating time because the air in the sound insulated capsule can be relative warm and dry The v belt must be controlled in a very short time interval It can be happen to change the v belt after some weeks because of unfavorably conditions Therefore the control is needed in an interval of 150 operating hour...

Page 93: ...bit representative picture Fig 7 10 3 V belt Press the alternator to the direction of the thermostat housing Now the v belt can be changed Panda 8000 14000NE type XPZ 850 Panda 18NE 42NE type XPZ 925 representative picture Fig 7 10 4 V Belt Stretch the v belt by pulling the alternator back The v belt should be able to be pressing approx 1cm with the thumb Tighten the fixing srews above and below t...

Page 94: ...Seite Page 94 Panda 8000 42NE PVMV N R01 10 5 11 Leere Seite Intentionally blank Maintenance Instructions ...

Page 95: ...njury Working at a running generator can result in severe personal injury Therfore before starting work at the generator Make shure that the generator ist stopped and the starter battery is dicon nected to guarantee that the generator cannot be inadvertently started Do not run the generator with removed sound isolation cover Warning Risk of injury Improper installation maintenance can result in se...

Page 96: ...y carry out installation of the elec trical connections for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns nstructiont Personal protective equipment necessary During Installation mainenance personal protective equipment is required to minimize the helth hazards Protective clothing safety boots protective gloves Ear de...

Page 97: ...ic excitation of the generator thus no current is generated and the voltage will collapse This condition is immediately offset once the short circuit has been eliminated and or the electrical overload removed 8 4 2 Overloading the Generator with Electric Motors Please note that electric motors require six to ten times more power than their rated capacity to start If the supplied generator power is...

Page 98: ... on once the required voltage level is again reached This ensures no damage is caused to the load and fittings through undervoltage Such a voltage relay can be obtai ned from wholesale dealers or as a complete unit from PANDA dealers The circuit is always automatically cut off if the generator is stopped 8 5 Adjusting Instructions for the Spindle of the actuator not ND models There are two indepen...

Page 99: ...r limitation 3 Speed regulator lever This adjustment should not be changed otherwise the warranty expires 8 5 2 Adjustment of the normal speed limitation Adjusting the lower limitation 1 Disconnect the plug at the electrical supply line of the actuator 2 Unclamp the countering nuts with two wrench SW 14 3 Connect an electrical voltage instrument voltmeter with a display range until 300V AC to AC o...

Page 100: ...nly use a temperatur independence lub ricant up to 100 C witch is also equiped with em ergency run qualities Spread also lubricant to the end of the nuts It is possible that the spindle could clamp if the spindle is not enough lubricated Then the generator can be switched off by over or undervoltage All screws at the actuator and the spindle must be ensured solveable with a screw safety grease Fig...

Page 101: ...ot turn at all Fig 8 5 4 1 VCS Change this fuse 1 6A slow to blow The generator can t be damaged by an overload because the winding is overload and short circuit safety But damages are possible in the periphery Especially connected consumers are endangered because a lower voltage can damage them by order Notice The Mini VCS has no fuse to change 8 5 4 1 Possible disturbances in the area of the rev...

Page 102: ...efect and have to be changed The control must be inspected by the following steps if the actuator turns und works faultless with the external voltage source 1 Check the fuse on the VCS printed circuit board 2 Check if the sense voltage is wired to the VCS printed circuit board 3 Check if the VCS supply voltage is wired to the VCS 4 Check if the VCS outlet signal for the actuator is wired Change th...

Page 103: ...cking the Capacitors ATTENTION Before working installation on the System read the section Safety Instruc tions in this Manual Do not check the capacitors whilst the generator motor is running Charged capacitors can be lethal Do not contact the capacitors with bare fingers or non insulated metallic objects In order to test the capacitors the terminal lead wires have to be disconnected using pliers ...

Page 104: ...istance i e the coils are compared The value is indicated in mH milli Henry The arranging value for the inductive resistance can take from the Table 9 4 Technical data coil on Page 121 Note These values depends strongly from the measuring method kind of the measuring instrument 8 7 Testing generator stator windings 8 7 1 Checking the generator voltage In order to test whether the fixed winding pro...

Page 105: ... Discharge the capacitors on Page 102 Now remove the bridge between N and PE so that coils and housing are electrically separate from each other Check with a circuit indicator multimeter in the power terminal box if between the individual connection points of the coil and the housing PE a pass exists Fig 8 7 3 1 Typeplate The contacts which can be measured depend on the type of the generator see i...

Page 106: ... GmbH Germany This test unfortunately is carried out at very low voltage 9V when a normal multimeter is used Therefore only positive short circuits will be displayed There is the possibility that a short circuit will occur in spite of a negative test result i e moisture A reliable check can only be carried by using an essentially higher voltage approx 500V This type of measuring instrument is norm...

Page 107: ...Power Terminal Box 400 V 50 Hz In these terminal boxe there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the genera tor The cover may only be removed if it is guaranteed that the generator cannot be inadvertently started representative picture Fig 8 7 5 4 Wiring diagram HP3 400V 50 Hz L1 L3 N L2 PE ...

Page 108: ...er Terminal Box 120 V 60 Hz In these terminal boxe there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the genera tor The cover may only be removed if it is guaranteed that the generator cannot be inadvertently started representative picture Fig 8 7 5 6 Wiring diagram HP1 120 V 60 Hz PE Z1 2 N HOT Z2 2 ...

Page 109: ...Terminal Box 240 V 60 Hz 208 V 60 Hz In these terminal boxe there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the genera tor The cover may only be removed if it is guaranteed that the generator cannot be inadvertently started representative picture Fig 8 7 5 8 Wiring diagram HP3 240 V 60 Hz L1 L3 PE L1 N ...

Page 110: ...20 V 240 V 60 Hz In these terminal boxe there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the genera tor The cover may only be removed if it is guaranteed that the generator cannot be inadvertently started representative picture Fig 8 7 5 10 Wiring diagram DVS 120 V 240 V 60 Hz 4 3 3 3 3 N 1 1 1 1 2 2 2 2 L1 L1 L1 ...

Page 111: ...tch your meter in resistance range When you put the probes of you meter together you should get a reading of 0 00Ohm When you isolate the probes the reading will be Overflow Please do this tests to check your meter Measure the resistance between the separate windings Maybe the readings of your meter do not comply with the va lues of the table in the appendix In every case the relation between the ...

Page 112: ...Note These values strongly depend on the method of measurement e g used instruments An alternative test method to check the stator windings can be performed as follows 1 Ensure that the connection to the circuit system is disconnected 2 All electrical wires in the generator terminalbox must be disconnected 3 Reconnect the battery connections 4 Start the generator 5 Measure the voltages between the...

Page 113: ...f the injection pump It opens automatically if the START button is pres sed on the remote control panel The solenoid valve is CLOSED when the generator main power is switched OFF For this reason it requires a few seconds before the motor comes to a full halt If the generator fails to start runs rough does not reach the proper RPM or does not stop properly the first item to suspect in most cases is...

Page 114: ...wing the generator to run Before depressing the button a manual check of the oil dip stick must be carried out to determine whether the gene rator has sufficient oil as it is possible that the oil pressure switch causes the generator to cut out If it has been ascertained that the reason for the motor cutting out is overheating and not lack of oil the generator can be run for several minutes withou...

Page 115: ...ing solenoid is switched off once the final position has been reached which is maintained by the stop solenoid for as long as the generator is running Notice When starting the START button may not be pressed longer than 5 sec because the stop solenoid pulls too much current over the starter Otherwise the stop solenoid must be disconnected Fig 8 10 3 1 Stop solonoid Stop solenoid optional 8 10 4 Da...

Page 116: ...o proper speed under zero electrical load 3120 rpm 50Hz 3720 rpm 60Hz Inspect ESC or VCS Systems if installed Cause Solution 1 Disturbances on the electrical system user side 1 Check if electrical load is fluctuating 2 Motor disturbances 2 Refer to section Motor runs irregular Cause Solution If the generator is unable supply enough power to start an electric motor 120V 60Hz or 231V 50Hz it is usua...

Page 117: ...ber 1 Turn generator OFF at control panel 2 Remove the glow plug see engine manual 3 Rotate the motor by hand carefully 4 Check if there is water in the oil and change both oil and filter if neces sary 5 Determine cause for excess water in the combustion chamber The excess water can be caused by a defective air vent in the cooling water system which should be checked and cleaned or replaced if fau...

Page 118: ...ed Check electrical load and switch off unnecessary load Insufficient intake air Check intake air filter clean if necessary Fuel injector faulty Replace injector Valve clearance incorrect Readjust valve clearance to correct value refer to motor manual Poor fuel quality Use better quality diesel recommended 2 D Diesel Poor combustion Incorrect AFR air fuel ratio due to motor timing adjustment Have ...

Page 119: ...ly SAE classes of SAE 10W 40 SAE 15W 40 etc 9 1 1 2 Quality of oil The quality of an engine oil is specified by the API standard American Petroleum Institutes The API designation is to be found on each engine oil bundle The first letter is always a C API C for diesel engines The second letter is for the quality of the oil The more highly the letter in the alphabet the better the quality API C for ...

Page 120: ...clean No 2 Diesel fuel oil SAE J313 JUN87 according to ASTM D975 and EN 590 Do not use alternative fuel because its quality is unknown or it may be inferior in quality Kerosene Engine coolant automotive industry Product description Product name GLYSANTIN PROTECT PLUS G48 Chemical nature Monoethylenglycol with inhibitors Physical form Liquid Chemical and physical properties Reserve alkalinity of 10...

Page 121: ... L2 N mH L3 N mH L1 N mH 1 2 mH 3 4 mH Mains 120V 60Hz Panda 8000 Panda 9000 Panda 12000 Panda 18 Panda 24 ca 2 8 ca 2 8 ca 3 5 ca 3 2 ca 0 3 ca 2 8 ca 2 8 ca 3 5 ca 3 2 ca 0 3 ca 2 8 ca 2 8 ca 3 5 ca 3 2 ca 0 3 ca 0 8 ca 1 0 ca 0 8 ca 0 9 ca 1 0 ca 0 4 ca 0 9 ca 0 4 Mains 230V 50Hz Fig 9 4 1 Resistor generator coil HP1 Fig 9 4 2 Inductance generator coil HP1 L N Ohm L Z Ohm Mains 120V 60Hz Panda ...

Page 122: ... 2 3 Volt 2 3 Volt 5 7 Volt 5 7 Volt 5 7 Volt 3 4 Volt 3 4 Volt 6 9 Volt 6 9 Volt 6 9 Volt 3 5 Volt 6 10 Volt 6 10 Volt 6 10 Volt 3 5 Volt 3 5 Volt 6 11 Volt 6 11 Volt 6 11 Volt 3 5 Volt 3 5 Volt 7 12 Volt 7 12 Volt 7 12 Volt 3 6 Volt Terminal Panda 8000 Panda 9000 Panda 12000 Panda 14000 Panda 18 Panda 24 Panda 30 L N 4 2 60Hz 2 3 Volt 2 3 Volt 2 3 Volt 2 3 Volt 3 4 Volt 3 4 Volt 3 5 Volt 3 5 Vol...

Page 123: ...ltage Required cable cross section 6 kW 6 10 kW 10 15 kW 15 20 kW 20 35 kW 35 45 kW 45 65 kW 120V 1 ph 4x6mm 4x10mm 4x16mm 4x25mm 4x35mm 4x50mm 4x70mm 230V 1 ph 2x4mm 2x6mm 2x10mm 2x16mm 2x25mm 2x35mm 2x35mm 400V 3 ph 4x2 5mm 4x4mm 4x6mm 4x10mm 4x16mm 4x16mm 4x25mm Panda 6000 ND Panda 8000 NE Panda 9000 ND Panda 1000NE Panda 12000 NE Type Z482 Z482 D722 Z602 D722 Govenor MIni VCS VCS mechanisch VC...

Page 124: ...s yes no no Cylinder 3 3 3 4 4TD Bore 67mm 72mm 78mm 78mm 78mm Stroke 73 6mm 73 6mm 78 4mm 78 4mm 78 4mm Stroke volume 782cm 898cm 1123cm 1498cm 1498cm Max power DIN 6271 NB at 3000rpm 13 5kW 17 5kW 18 7kW 23 3kW 31 3kW Rated speed 50 Hz 3000UpM 3000UpM 3000rpm 3000rpm 3000rpm Idle running speed 2900UpM 2900UpM 2900rpm 2900rpm 2900rpm Valve clearance engine cold 0 2mm 0 2mm 0 2mm 0 2mm 0 2mm Cylin...

Page 125: ...da 22 4 HD Panda 30 4 Panda 40 4 Panda 50 4 Panda 70 4 Type Kubota V2403 V3600 V3600 V3800 DI T BF4M 1013EC Govenor VCS VCS VCS Mechanical GAC VCS Automatic startbooster no no no no nein Cylinder 4 4 4 4 4 Bore 87 mm 98 mm 98 mm 100 mm 108 Stroke 102 4 mm 120 mm 120 mm 120 mm 130 Stroke volume 2434 ccm 3620 ccm 3620 ccm 3769 ccm 4764 Max power DIN 6271 NB at 3000rpm 31 1 kW 45 8 kW 58 8 kW 62 0 kW...

Page 126: ...ical power the randomized values between 30 and 80 of the rated speed Recommend cable cross size starterbattry cablet Length 4 meter max 70mm 70mm 70mm 70mm Max exhaust backpressure 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar Panda 22 4 HD Panda 30 4 Panda 40 4 Panda 50 4 Panda 70 4 ...

Page 127: ...nde_eng R06 1 10 5 11 Fischer Panda GmbH Power wherever you are Generator Control Panel P6 12V version 21 02 02 046H 24V special version 21 02 02 047H Option automatic adapter 21 02 02 016H Option master slave adapter 21 02 02 015H Manual ...

Page 128: ...e No liability is accepted for correctness Technical modifications for improving the product wit hout previous notice may be undertaken without notice Before installation it must be ensured that the pictures dia grams and related material are applicable to the genset supplied Enquiries must be made in case of doubt Document Actual Panel Generator Control P6 RE0703_Kunde_eng R06 1_10 5 11 Replace P...

Page 129: ... must not be put into operation with cover remo ved If the generator is mounted without sound cover the rotating parts pulley belt etc must be covered and protected so that an injury is excluded All service maintenance or repair work on the unit may be made only while the motor is off Warning Danger of Life High voltage Danger for Life Improper handling operation installation and maintenance can r...

Page 130: ...s Generator Control P6 Seite Page 130 Panel Generator Control P6 RE0703_Kunde_eng R06 1 Kapitel Chapter 10 Safety Instructions Generator Control P6 10 5 11 Note Note also the safety of the other components of your system ...

Page 131: ...15 13 05 06 07 08 09 10 01 LED for coolant temperature red1 02 LED for waterleak red yellow1 sensor optional 03 LED for AC voltage fault red yellow1 04 LED for AC voltage ok green1 05 LED for winding temperature red1 06 LED for oil pressure red1 07 LED for battery charge voltage fault green red1 08 LED for pre glow heat orange1 09 LED for Generator start green1 10 LED for Generator stand by green1...

Page 132: ...ation 10 5 11 11 2 Rear view 12V version Fig 11 2 1 Panel rear view 12V version Fischer Panda Art No 21 02 02 009H 02 01 03 04 01 Control board 02 Terminal block master slave adapter left row automatic adapter right row 03 Terminals 1 12 see Kapitel 11 4 2 Terminal connections auf Seite 134 04 Fuse 630mA slow blow ...

Page 133: ... 24V version Fig 11 3 1 Panel rear view 24V version Fischer Panda Art No 21 02 02 012H 02 01 04 05 06 03 01 Control board 02 Terminal block master slave adapter left row automatic adapter right row 03 Fuse 630mA slow blow 04 Terminals 1 12 see Kapitel 11 4 2 Terminal connections auf Seite 134 05 Linear controller 24V 06 Linear controller 24V ...

Page 134: ... GND The input is adjustable for NC NO N no error must be adjusted by solder Jumper The input loads the switch with 22mA to 12V with 24V operated internally generated The occurrence of an error is delayed for ana lysis and displayed around 1s Omission not The input status is indicated with red LED 6 DC Control IN OUT Load control display Input for signal of the dynamo The input is adjustable for G...

Page 135: ...rror must be adjusted by solder Jumper The input loads the switch with 22mA to 12V with 24V operated internally generated The occurrence of an error is delayed for ana lysis and displayed around 100ms Omission not The input status is indicated with red LED Jumper Status Description J1 closed during operation of the start button heat is along operated open Function deactivated J3 1 2 Dynamo excitat...

Page 136: ...no 1 Equivalent resistance for load control lamp e g for use with three phase alternator also integrated automatic controller of Bosch The resistance value is 68Ω 3W i e only for 12V 2 A closed contact switches the appropriate input to GND J209 1 2 DC Control Signal OK dynamo 12V at Kubota Z 482 D 722 engines 2 3 DC Control Signal OK three phase DC alternator J210 closed Input AC Fault has Pull Up...

Page 137: ...is deactivated J101 closed X 12V operation open 24V operation not possible J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of error 2 J202 1 2 Water leak input Replace air filter for contact which opens in case of error 2 2 3 X Water leak input Replace air filter for contact which closes in case of error 2 J203 1 2 X Oil Pres...

Page 138: ...on resistor is deactivated J101 closed 12V operation open X 24V operation J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of error 2 J202 1 2 Water leak input Replace air filter for contact which opens in case of error 2 2 3 X Water leak input Replace air filter for contact which closes in case of error 2 J203 1 2 X Oil Press...

Page 139: ...ration open 24V operation not possible J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of error 2 J202 1 2 Water leak input Replace air filter for contact which opens in case of error 2 2 3 X Water leak input Replace air filter for contact which closes in case of error 2 J203 1 2 X Oil Press input for contact which opens in c...

Page 140: ...sistor is deactivated J101 closed 12V operation closed X 24V operation J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of error 2 J202 1 2 Water leak input Replace air filter for contact which opens in case of error 2 2 3 X Water leak input Replace air filter for contact which closes in case of error 2 J203 1 2 X Oil Press in...

Page 141: ... must be regularly checked and clea ned The impeller fatigue increases if residual affects the raw water intake 5 Visual inspection Control fixing bolts check hose connectors for leakages control electrical connections 6 Switch off the load The generator should only be started without load 7 Open fuel valve if installed 8 Close battery main switch switch on 11 5 2 Vehicle version 1 Oil level contr...

Page 142: ...or heat orange Depending upon engine type and execution pre heating can be necessary Pre heat is necessary at an operating temperature 20 C Fig 11 6 1 3 Start 3 Press button start start engine LED for start green The electric starter may only be used for a maximum of 20 seconds Thereafter a pause of at least 60 seconds is required If the genset does not immediately start then the fuel intake shoul...

Page 143: ...to expel the sea water which has been brought to the exhaust outlet To avoid filling the exhaust outlet with water and causing further problems close the inlet sea water valve Once the engine is running be sure to open the inlet valve 11 6 2 Stopping the generator 1 Switch off load 2 Recommendation With turbo engines and during load more than highly 70 of the rated output stabilize generator tempe...

Page 144: ...lamp 9 generator control panel is switched off The time for the automatic stop procedure can be terminated only by switching off generator control panel prematurely The times for heat start and stop are separately adjustable see below The additional automatic adapter switched on and off using the generator control panel with its push buttons on and off If the contact at the automatic input is conn...

Page 145: ...ig 11 7 2 2 Settings Attention The automatic adapter must only be used together with a device The starter should only be switched on when the gene rator stationary shut down Data Parameter Information Operation voltage The automatic adapter power is supplied via the generator control panel P6 The same absolute maximum ratings obtain as with the generator control panel P6 Operation temperature The ...

Page 146: ...tional 24V operation VBFS over internal voltage regulator at 12 9V regulated 9 GND O power supply ground 11 GND O power supply ground 13 Heat signal I Heat is active if the input is switched to GND 15 Start signal I Start is active if the input is switched to GND 17 GND O power supply ground 19 GND O power supply ground 21 GND O power supply ground 23 GND O power supply ground 25 GND O power suppl...

Page 147: ... Fischer Panda Art No 21 02 02 015H 12V version Fig 11 8 1 1 Panel 21 02 02 009H with master slave adapter 21 02 02 015H 11 8 2 Fischer Panda Art No 21 02 02 01H 24V version Fig 11 8 2 1 Panel 21 02 02 012H with master slave adapter 21 02 02 015H 01 02 01 Main terminals 02 Master slave adapter 21 02 02 015H 01 02 01 Main terminals 02 Master slave adapter 21 02 02 015H ...

Page 148: ...active as the panel recognizes an error which must lead to switching the generator off The output voltage corresponds to the operating voltage of the Generator Control Panel P6 less 0 7V 1 4V Each output has a free wheeling diode which short circuits externals voltage supplies under 0V and a decoupling diode which decouples the circuitry from external power feeding 11 8 4 Fuse A 0 8AT fuse must be...

Page 149: ...ol panel 3 The output has a free wheeling diode which short circuit negative voltages related to GND 4 The output has a Z diode which prevents an overvoltage related to GND into the output 30 LED AC Fault Fuel Level O Output for LED AC Fault on the Slave panel is switched to GND if the LED is illuminated 31 LED T Win ding O Output for LED T Winding on the Slave panel is switched to GND if the LED ...

Page 150: ... Dynamo excitation resistor 68R is switched on with Panel ON 1 open XM Dynamo excitation resistor is deactivated J101 closed M 12V operation open M 24V operation not possible J201 1 2 T Engine input for contact which opens in case of error 2 2 3 XM T Engine input for contact which closes in case of error 2 J202 1 2 Water leak input Replace air filter for contact which opens in case of error 2 2 3 ...

Page 151: ...ed on with Fuel Pump 1 2 3 Dynamo excitation resistor 68R is switched on with Panel ON 1 open XM Dynamo excitation resistor is deactivated J101 closed M 12V operation open M 24V operation J201 1 2 T Engine input for contact which opens in case of error 2 2 3 XM T Engine input for contact which closes in case of error 2 J202 1 2 Water leak input Replace air filter for contact which opens in case of...

Page 152: ...General operation Seite Page 152 Panel Generator Control P6 RE0703_Kunde_eng R06 1 Kapitel Chapter 11 General operation 10 5 11 ...

Page 153: ...rtikel Nr Gewicht Ersatz für Ersetzt durch Blatt Panel Generator Control 06 03 2007 jschaefers 1 A3 Otto Hahn Str 32 34 D 33104 Paderborn Tel 05254 9202 0 Fax 05254 85724 info fischerpanda de www fischerpanda de Allgemeintoleranzen nach DIN ISO 2768 mK Halbzeug Schutzvermerk nach DIN 34 beachten 2D Zeichnungs Nr 7067e01 Q Zeichnungen 7067e01 idw Alle nicht bemaßten Fasen a 0 5 mm 25 105 195 95 185...

Page 154: ...Seite Page 154 Panel Generator Control P6 RE0703_Kunde_eng R06 1 10 5 11 Leere Seite Intentionally blank Measurements ...

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