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fisair DFLEX 1100, Assembly Instructions Manual

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DFLEX Assembly instructions |  

 
 

 

 

3 

Contents 

 

1.

 

Introduction. ....................................................................................... 4

 

2.

 

Safety Instructions. ............................................................................. 5

 

3.

 

Identification of parts .......................................................................... 7

 

4.

 

Location platform ................................................................................ 8

 

5.

 

Arrangement of modules .................................................................... 9

 

5.1

 

Module 9 arrangement (optional) ................................................................... 9

 

5.2

 

Module 3 arrangement ................................................................................ 10

 

5.3

 

Module 2 arrangement ................................................................................ 12

 

5.4

 

Module 4 arrangement ................................................................................ 14

 

5.5

 

Module 1 arrangement ................................................................................ 17

 

5.6

 

Module 5 arrangement ................................................................................ 18

 

5.6.1       Steam reactivation heater ............................................................................ 21

 

5.6.2 

 

Electric reactivation heater .......................................................................... 24

 

5.6.3       Gas reactivation heater ................................................................................ 38

 

5.7

 

Module 6 arrangement ................................................................................ 43

 

5.8

 

Module 8 arrangement (optional) ................................................................. 44

 

5.9

 

Module 7 arrangement ................................................................................ 45

 

6.

 

Electrical wiring. ............................................................................... 48

 

7.

 

Connection of the drainage ............................................................... 50

 

8.

 

Removing the transport fixing plates from the process fan ................ 52

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for DFLEX 1100

Page 1: ...Espa a Tel 34 91 692 15 14 Fax 34 91 691 64 56 info fisair com fisair com ASSEMBLY INSTRUCTIONS DFLEX SERIES IMSX EN 21 0 In compliance with the European Union regulations on the Safety of Machines yo...

Page 2: ...DFLEX Assembly instructions 2...

Page 3: ...Module 2 arrangement 12 5 4 Module 4 arrangement 14 5 5 Module 1 arrangement 17 5 6 Module 5 arrangement 18 5 6 1 Steam reactivation heater 21 5 6 2 Electric reactivation heater 24 5 6 3 Gas reactivat...

Page 4: ...The correct use of the dehumidifier includes following our instructions for installation set up operation and maintenance as well as following the steps indicated in the instructions in the correct se...

Page 5: ...hazards or provide information that may help you clarify or simplify a procedure Attention Live Current The presence of this symbol on a hazard or warning label indicates that there is a risk of elect...

Page 6: ...ld use these instructions to familiarize themselves with the goods they will receive and subsequently assemble All operations must be carried out by suitably qualified personnel Observe local regulati...

Page 7: ...ltration module 2 Base Unit module 3 Process Fan module 4 Basic module 5 Reactivation battery module 6 Reactivation Filtration module 7 Reactivation Fan module 8 Heat exchanger module optional 9 Absol...

Page 8: ...diagram If the model incorporates extra batteries space will be required for the condensate drain in which case the height 2H is determined by the expression 10 Where P is the total fan pressure Provi...

Page 9: ...available proceed directly to point 5 2 following the steps in this section 5 1 Implementation steps Locate the module labelled 9 or module 3 if 9 is not available Position it 100mm from the right an...

Page 10: ...he transport guards and unload it at 600mm in line with module 3 and match the section identified as S3 9 Inside is the box with gaskets and screws for later assembly according to instructions Then ap...

Page 11: ...re In order for the minimum angle to be 70 the height of the crane must be at least 3025mm This applies to all lower modules 1 2 3 and 9 Once the module 3 has been placed on the platform move it longi...

Page 12: ...mplementation steps Locate module 2 Remove the transport guards and unload it at 600mm in line with module 3 and match the section identified as S2 3 Then apply the self adhesive sealing gasket to the...

Page 13: ...contacts the adjacent section module 3 When the sections are in place as shown below apply the self adhesive sealing gasket in this case in section S4 2 Vertical union between modules 2 and 4 Finally...

Page 14: ...lts at the top installed for this purpose Make sure that the eyebolts have the following orientation as viewed from the front and the side of the module 4 respectively The minimum angle of the ropes w...

Page 15: ...ening screws in section S4 2 to avoid unwanted movement IMPORTANT The bolts should not be used to pull the unit together they are for fixing only Make sure that the modules 2 and 4 are perfectly align...

Page 16: ...DFLEX Assembly instructions 16 The following result is obtained...

Page 17: ...aligned with the longitudinal axis by matching the section identified as S1 2 Once the module 1 has been placed on the platform move it longitudinally until it makes contact with the adjacent section...

Page 18: ...OD 5 corresponding reactivation heater and its assembly accessories such as sealants and screws included in a labelled blister pack Read the assembly instructions corresponding to the selected reactiv...

Page 19: ...DFLEX Assembly instructions 19 To begin remove the cover of the MOD 4 basic unit that gives access to the reactivation plenum...

Page 20: ...a string shape of 7 9 mm in diameter Apply the string in the rectangular flange connection of both modules and specifically in section S5 4 corresponding to the MOD4 basic unit Repeat this operation u...

Page 21: ...nsulation retaining packaging shell and the insulation itself that must be assembled around the indicated flange Implementation steps Module 5 steam battery is marked up on one of its flanges to corre...

Page 22: ...rated from the basic unit so as not to damage the previously applied sealant Move the steam battery module 5 towards the basic unit by matching the screw holes for the junction flanges of section S5 4...

Page 23: ...of modules 4 and 5 it must be covered with the metal parts as shown below 1 First place the horizontal parts 1 on the insulation 2 Move the vertical parts 3 towards the screw holes until they match 3...

Page 24: ...tric heater cartridge is removed from the interior This gives easy access to the flange The sequence below is now followed 1 Remove the front cover of the MOD5 to access the interior 2 Release the scr...

Page 25: ...DFLEX Assembly instructions 25 4 Attach the two lifting eyebolts to the hoist cables 5 Remove the heater cartridge completely from the MOD5 and transfer it to a safe area...

Page 26: ...t has to be lifted and placed on top of the MOD3 process fan It must be positioned in line with the MOD4 basic unit and centered with the S5 4 reactivation duct shaft 1 The MOD5 is lifted by suspendin...

Page 27: ...3 Screw the flange connecting the MOD5 to the MOD4 from the inside and release the 4 lifting system lugs see image 4 Re attach the electrical heater unit via the two eyebolts and move it until it is...

Page 28: ...erlap 6 Replace the screw fixing the electric heater cartridge to the support mouth 7 Once the electrical heater unit is inserted and attached the electrical connection must be made This is done by in...

Page 29: ...DFLEX Assembly instructions 29 DFLEX 1100 400V 5...

Page 30: ...DFLEX Assembly instructions 30 DFLEX 1100 440 480V NOT WIRING...

Page 31: ...DFLEX Assembly instructions 31 DFLEX 1300 400V 5...

Page 32: ...DFLEX Assembly instructions 32 DFLEX 1300 460V 5 NOT WIRING...

Page 33: ...DFLEX Assembly instructions 33 DFLEX 1700 400V 5...

Page 34: ...DFLEX Assembly instructions 34 DFLEX 2100 400V 5...

Page 35: ...DFLEX Assembly instructions 35 DFLEX 2100 460V 5 48 Elementos NOT WIRING...

Page 36: ...DFLEX Assembly instructions 36 DFLEX 2100 460V 5 45 elements Requires SSR in E4 NOT WIRING...

Page 37: ...DFLEX Assembly instructions 37 8 Finally replace and close the front cover of the MOD5 electrical unit...

Page 38: ...to the MOD4 the MOD5 gas heater must be lifted and placed on top of the MOD3 process fan It must be positioned in line with the MOD4 basic unit and centred with the S5 4 reactivation duct shaft 1 The...

Page 39: ...Release the bulb connected to the thermostat by a cable on the access cover to the combustion chamber and leave it suspended taking care not to damage the capillary Note The image is rotated 180 with...

Page 40: ...DFLEX Assembly instructions 40 4 Remove the access cover to the combustion chamber interior by removing the screws on the cover Note The image is rotated 180 with respect to the reference position...

Page 41: ...DFLEX Assembly instructions 41 5 Screw the flange connecting the MOD5 to the MOD4 from the inside and release the 4 lifting system lugs see image...

Page 42: ...ns 42 6 Replace the cover secure it with the screws and re connect the bulb Note The image is rotated 180 with respect to the reference position 7 Connect the gas supply pipe This step must be done by...

Page 43: ...or this purpose Place it over module 3 at a distance of about 100mm from module 5 maintaining the alignment axis Approach module 5 matching the section marked S6 5 and screw the flanges of the gate of...

Page 44: ...install it Locate module 8 and proceed to unpack it Hang it by the locks located in the corners of the module Approach module 4 matching the section S8 4 while placing module 8 on top of module 1 by...

Page 45: ...ule 7 arrangement Locate the module labelled 7 Reactivation fan Remove the transport guards and hang it from the frame eyebolts ATTENTION UNDER NO CIRCUMSTANCES SHOULD THE FAN ASSEMBLY BE LIFTED USING...

Page 46: ...ym of the corresponding section and tighten them Once these are all in place proceed with the corresponding tightening according to dimension and position Once assembly according to the image is compl...

Page 47: ...all longitudinal edges of joins between modules the screws must be tightened finally starting with the joints between benches around the contour and continuing towards the vertical advancing by level...

Page 48: ...dustrial aerial quick connector A cable provided with an industrial aerial quick connector at both ends Both must be connected later to their respective sockets on the connection plate located at the...

Page 49: ...DFLEX Assembly instructions 49 Finally the different cable connections should be as shown below...

Page 50: ...tlet optionally a cut valve can be installed before the siphon The connection of the water outlet to the drain must have a siphon or water seal of sufficient height 2H to exceed the system pressure an...

Page 51: ...embly instructions 51 Detail A shows the minimum dimensions that the siphon must have Hmin P 10 Where P Fan pressure Pa Hmin Siphon minimun height mm Siphon for positive pressures Siphon for negative...

Page 52: ...rary fixings located on the process fan must be released These fixings are used so that the fan does not move when the machine is transported Locate the 3 H shaped fixing plates located on module 3 Th...

Page 53: ...in the following sequence 1 Remove screws that fix the plate to the lower profile 1 and loose the screws that fixes the fan frame to the spring 2 Once the lower profile plates are released they are re...

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