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DTC 100/4 TD

Water After-heating with Electric Heating Element

When water is after-heated by means of electric heating element, it must be connected
through additional power relay and safety immersion thermostat. T4 sensor should be
installed above electric heating element.

Electric connection

DTC

Differential thermostat
DTC 100/4TD

T1, T2, T3, T4

Sensors
T1 - collector sensor
T2 - hot water tank sensor
T3 - boiler sensor
T4 - hot water tank sensor

P1, P2

Circuit pump
P2 - primary circuit pump
P1 - after-heating circuit
pump

EMV1, EMV2

Electric motor actuated
ball valve:
EMV 110..4230 series
EMV 110..3230 series com pact

safety
thermostat

power relay

electric heating element

Summary of Contents for EMV 110 502 Series

Page 1: ...OSNUTEK 2008 1 PRODUCT RANGE 2008 1 FIR T ROTOTEHNIKA s p Radegunda 54 SI 3330 Mozirje Slovenija tel 386 3 898 35 00 fax 386 3 898 35 35 e mail info first si http www first si...

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Page 3: ...t 10 EMV 110 series 502 503 11 Three way electro motor ball valve 17 EMV 110 series 710 18 EMV 110 series 830 20 EMV 110 series 930 22 EMV 110 ROTODIVERT 24 MOTORISIED BALL VALVES FOR COOLING SYSTEMS...

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Page 6: ...e Fluide bis zu 16 bar O rings O Dichtungen Valve 2 EPDM 1 EPDM Ventil Stem M6x10 Gland Einsatz Unterlegsheibe Tr ger Bracket Washer Flange Indicator Flange cover Spring Nut S19 Anzeige Flansch Mutter...

Page 7: ...LAGE VERWECHSLUNG 1 Depress the actuator towards the valve 2 Rotate the actuator manually 3 The spring returns the actuator and snaps it Den Antrieb nach Ventil dr cken Den Antrieb drehen und loslass...

Page 8: ...ion Nennspanung 230VAC 50Hz EMV110 410 24VAC 50Hz EMV110 413 Power consumption Nennleistung 5 W max Rotation time Rotationszeit 105s 90 Microswitch rating Belastung der Mikroschalter 5 1 A 250 VAC Act...

Page 9: ...red 2 4 with relay mit relais EMV 110 310 230VAC EMV 110 313 24VAC braun blau HYDRAULIC INSTALLATION recomended instalation of the electric actuated ball valve SCHEMA DER MASCHINENINSTALLATION Empfoh...

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Page 18: ...Flange cover Spring Nut S19 Anzeige Flansch Mutter Flanschendeckel Feder 1 Antriebswelle TECHNICAL DATA TECHNISHE DATEN Main connection Nennspanung Power consumpion Nennleistung Rotation time Rotatio...

Page 19: ...onnection 2 Aderverbindung Arbeits Ruhig kontakt anschaltung kontakt L N 1 7 12 EMV 110 RM24 EMV 110 RM24 1 2 3 4 1 7 12 1 2 3 4 L N 1 1 7 7 12 12 EMV 110 EMV 110 NO NEIN O K with a relay mit Relais w...

Page 20: ...Kugelhahns dr cken Den Antrieb drehen Die Druckfeder bringt den Antrieb wieder zur ck und schnappt in die eingestellte Lage 1 Depress the actuator towards the valve 2 Rotate the actuator 3 The spring...

Page 21: ...ngsfilter Y f r detaillierte Informationen bitte rufen Sie uns an lieferbar in Abmessungen von 1 bis 2 3 motor actuated ball valve series EMV 110 Elektromotorantrieb mit Kugelventil EMV 110 IMPORTANT...

Page 22: ...www first si DIMENSIONS ABMESSUNGEN kg G 1 1 2 DN 32 40 50 G 1 1 2 DN 32 40 50 A 226 239 254 B 193 200 207 C 33 39 47 D 130 150 170 E 64 70 90 F 100 115 135 KV 20 37 2 48 7 EMV 110 930 310 with relay...

Page 23: ...7 6 AUTO 90 MAN B 8 Possible position with 90 curve M gliche stellung mit 90 nocke Close Weg ZU Open Weg AUF A B C AUTO A Automatische Stellung der Nocken f r 90 oder 180 MAN P of curves Stellung der...

Page 24: ...d sanitary water Dimensions of reversible valve from 1 to 1 1 4 are suitable for systems with copper pipes Two wire control with thermostat and other devices Connecting cord enables external connectio...

Page 25: ...2 2m long Forged brass valve Max operating temperature 110 C Max operating pressure 6 bar Torque 0 5 Nm Special versions Reversion time 30s 90 Max output torque 10 Nm Other data are the same Kvs for v...

Page 26: ...page 26 EXAMPLES OF USE...

Page 27: ...R 4 200 BL 7 Valves top 1 alloy 8 Screw M5x10 4 9 Position plate 1 AI 10 Screw 2 9x6 5 2 11 Distance bolts 2 enclosed with actuator Reserve O ring position 4 code 500032 black L blue N brown L red L o...

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Page 30: ...t local standards The installation must be grounded WARNING C13 4606 EUROMIX v10 ang 504064 cdr Kvs for type F3 0 1 1 2 4 6 1 10 20 40 60 80 10 Bar m h 3 DN15 K 4 VS DN20 K 7 VS DN25 K 10 VS DN32 K 15...

Page 31: ...rom bottom WARNING Electrical connection to the mains can be performed only by qualified person in compliance with local regulations Actuator s output position in valves axis Actuator s output positio...

Page 32: ...heating of sanitary water in water heater is separately regulated thought the probe of the heater Output from the regulator is controlled by motor driven ball valve EMV110 of our production range and...

Page 33: ...reason you can simply pull it off the valve Possibility of sealing the housing of the actuator 10 5 0 MIXING VALVE S PARTS Spare O ring position 4 code 500032 Special versions of valves inner outer th...

Page 34: ...rity part which is in function of fuse and will break down by overcharging to avoid damage on sinchro motor or gears Functions of motor rotary actuators in heating systems are 1 ON OFF CONTROL OF ACTU...

Page 35: ...switch for controling the pump 157x150x144 Dimensions 15 340 25 Nm IP 54 150 1 4 4 74x157 220 240V 50Hz 3 5W 210s 105s 5 1 A 250VAC 0 bis 55 C 5x0 75mm L 1500mm Power conection Rotation time Microswit...

Page 36: ...distan nika H7 in H4 CENTRA DR ZR 1 Vaillant 1 TVT Stadler 14 IKA CALEFFI MUT 1000 Adapter kit By special request Support bolts Valve handle adapters R gepr fte Sicherheit 2x Vilice varnostne sponke 2...

Page 37: ...1000 TECHNICAL DATA Factory connection ELECTRIC CONNECTION execute according shown wiring diagram Power supply Rotation angle Rotation time for 90 Output torque Protection degree El motor insulation c...

Page 38: ...7 in H4 CENTRA DR ZR 1 Vaillant 1 TVT Stadler 14 IKA CALEFFI MUT 1000 Adapter kit By special request Support bolts Valve handle adapters R gepr fte Sicherheit 2x Vilice varnostne sponke 2x 2x 2x 4x 2x...

Page 39: ...o 340 210s 6 Nm IP 55 E 120 0 55 C 5 1 A 250 VAC 5x0 75 mm L 1500 mm 0 95 kg 1 L N 2 M 4 3 5 N PRESSETING THE CURVES WARNING BEFORE EVERYOPENING DISCONNECT THEACTUATOR FROM LINE VOLTAGE Curves are fac...

Page 40: ...wn bl ue bl ac k bl ac k1 ye gr PUM P NEU TRAL L N A f t e r l o n g s t a n d s t i l l p e r i o d Operate manually the actuator at least twice to override possible blocking of the mixing valve Min...

Page 41: ...n the cover of actuator 4 Remove the knob above curves 5 Manual preset the curves With curve signed on draving below with 1 starting position of mixing valve With curve number 2 preset end position of...

Page 42: ...construction of bearings on axis Small rotation torque of the valve allow motor actuator operationing and in the same time reduce possibility of valve blocking Compact housing construction does not a...

Page 43: ...alve s body P 6 bar MAX T 110 C MAX 0 1 0 1 1 DN 15 20 25 32 CODE 41008 41009 41010 41011 A 1 1 B 72 72 90 90 C 18 5 18 5 24 24 D 64 64 64 64 Kvs 3 4 6 8 1 12 0 70 0 58 1 33 0 92 k g A B C B D 10 0 RO...

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Page 45: ...nd regulation of burner or electric heating element DTC 100 2 TDG User s manual Installation and maintenance instructions FIR T ROTOTEHNIKA s p Radegunda 54 3330 MOZIRJE PE VELENJE Koro ka cesta 56a 3...

Page 46: ...sensor with silicone conductor T2 hot water tank sensor with PVC conductor Clip for sensor fastening with fixing springs Instruction for use Warranty certificate In case any of above specified element...

Page 47: ...of individual sensors and of all set values as well 3 It has built in counter of pump working hours OPERATION DTC 100 2TDG single differential thermostat measures the temperature of two heating source...

Page 48: ...T2 sensor to provided place in hot water tank or on hot water tank wall under isolation as contact sensor in lower part of exchanger When sensor is mounted as contact one we recommend coating it with...

Page 49: ...mains switch or socket Prir to each intervention in the thermostat first disconnect it from the mains Before opening unplug power supply Only qualified person can maintain the thermostat Grounding wir...

Page 50: ...TCH FOR MANUAL CONTROL OFF Irrespective of temperature values the pump and burner are off AUTO Automatic operation of thermostat normal operation ON Irrespective of temperature values the pump and bur...

Page 51: ...nd on display d and pre set difference appear With and keys decrease or increase the pre set value When new required value is entered press once again the dT key to store this new value It will remain...

Page 52: ...solar collectors 2 Heating DHWT with solar collectors To prevent thermo circulation of water at night time we recommend use of motor actuated ball valve More on last page 3 Heating DHWT with solid fue...

Page 53: ...ctrical heater Electrical connection Electrical connection Legend DTC Differential thermostat DTC 100 2 TDG T1 T2 Sensors T1 colector sensor T2 DHWT sensor P Pump Non return valve Electric motor actua...

Page 54: ...page 54 DTC 100 2 TDG HOLES FOR EASIER INSTALLATION OF DIFFERENTIAL THERMOSTAT ON WALL...

Page 55: ...h to AUTO position Check machine installation We recommend installation of motor actuated ball valve When pump is active unplesant noise in installation is heard Retaining valve makes noise weak sprin...

Page 56: ...luded therefore noise does not appear When closed 100 sealing is guaranteed They have an output for pump up to 1000 W in open position therefore they do not present a hydraulic load for pump in closed...

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Page 59: ...rmostat for regulation of two heating circuits in combination of solar and classic heating with temperature display and regulation of burner or electric heating element DTC 100 4 TD User s manual Inst...

Page 60: ...fferential thermostat DTC 100 4TD 2 T1 collector sensor with silicone conductor 3 T2 hot water tank sensor with PVC conductor 4 T3 sensor for installation in boiler or to upstream conduit in front of...

Page 61: ...s boiler and of two spots in user hot water tank Heating effect is provided when heating unit heating element in hot water tank exceeds the temperature of the user water in hot water tank for at least...

Page 62: ...is a sensor in lower part of hot water tank T3 and T4 are designed for additional i e after heating circuit which additionally heats water in hot water tank upper exchanger T3 is a sensor of heating s...

Page 63: ...ed sleeve For cables longer than 15m we recommend over voltage protection with VDR resistor flow direction T piece 1 2 pipe 1 2 extension conductor sensor conductor Connection to terminal pins BOILER...

Page 64: ...er part of exchanger When sensor is mounted as contact one we recommend to coat it with heat conducting paste or liquid metal In special purpose vertical or horizontal tube sensor should be protected...

Page 65: ...the water temperature to 55 C max and connect output from terminal 12 and 14 through temperature safety fuse in hot water tank or through additional safety thermostat When you set the required temper...

Page 66: ...possibility to disconnect the collector circuit and after heating circuit For such step we decide in following cases Disconnection of Collector Circuit Operation It is used in cases of mechanical faul...

Page 67: ...the display Display of Sensor Errors Errors of sensors short circuit interrupted sensor are listed on the display If the sensor is short circuited the display shows Er2 and if it is interrupted Er1 Fo...

Page 68: ...en the valve is opened pump switches on Electric connection DTC Differential thermostat DTC 100 4TD T1 T2 T3 T4 Sensors T1 collector sensor T2 hot water tank sensor T3 boiler sensor T4 hot water tank...

Page 69: ...conditions for heating a heating circuit are achieved pump switches on Electric connection DTC Differential thermostat DTC 100 4TD T1 T2 T3 T4 Sensors T1 collector sensor T2 hot water tank sensor T3...

Page 70: ...uld be installed above electric heating element Electric connection DTC Differential thermostat DTC 100 4TD T1 T2 T3 T4 Sensors T1 collector sensor T2 hot water tank sensor T3 boiler sensor T4 hot wat...

Page 71: ...CONNECTION OF ELECTRIC HEATING ELEMENT SAFETY THERMOSTAT OF HEATING ELEMENT POWER RELAY 230V 50Hz EL HEATER BURNER CONTROL WARNING Before opening unplug from power supply Only qualified person can ma...

Page 72: ...page 72 DTC 100 4 TD HOLES FOR EASIER INSTALLATION OF DIFFERENTIAL THERMOSTAT ON WALL...

Page 73: ...AUTO position Irrespective of the temp after heating pump is continously switched on and collector pump is inoperative Selector switch in ON2 position Set selector switch to AUTO position Collector pu...

Page 74: ...oise does not appear When closed 100 sealing is guaranteed They have an output for pump up to 100 W in open position therefore they do not present a hydraulic load for pump in closed position They ena...

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Page 77: ...use 1 HEATING THE DOMESTIC HOT WATER FROM ONE HEATING SOURCE SOLAR COLLECTORS BOILERS HEAT PUMP WITH CONTROLLING THE HEATING SOURCE BURNER Differential thermostat controls the electric motor actuated...

Page 78: ...ER TANK With knob 2 you can set max temperature in water tank between 5 C and 85 C When the temperature is reached thermostat deactivatespumpandclosemotorisedballvalve regardless the temperature of he...

Page 79: ...om source to the 3rd WAY OF USING Cooling living space with blowing the cool outside air into the living space OPERATION DTC 200 2G single differential thermostat measures the temperature of outside a...

Page 80: ...d in nonreturn valve But with its use is increased the load of pump the flow reduced and the ventilation of the system hindered All these problems are solved by the motorised ball valve series EMV 110...

Page 81: ...THE DOMESTIC HOT WATER FROM ONE HEATING SOURCE SOLAR COLLECTORS BOILERS HEAT PUMP WITH ADDITIONAL HEATING WITH ELECTRICAL HEATER 6 2 1 Basics 2 2 Operation 2 3 Sensors installation 2 4 Electrical conn...

Page 82: ...perature of ambient 0 C 40 C Outputs 2 relay outputs 230V 50Hz 1 1 A working contact SPST controlling the electric motor actuated ball valve and pump burner Inputs 2 sensors BSF1 PVC cable 1 5m long D...

Page 83: ...space with blowing the cool outside air into the living space If it s used for heating the jumpers must be in position sun factory settings If it s used for cooling the jumpers must be in the positio...

Page 84: ...r should exceed the tem perature of water around the exchanger in hot water tank that the thermostat opens the valve and activates the pump The difference is set in relation to the volume of heat loss...

Page 85: ...Electric motor actuated ball valve EMV 110 series 602 502 Jumper position HEATING 1 5 EXAMPLES OF USE example 1 Heating sanitary water with solar collectors example 2 Heating sanitary water with solid...

Page 86: ...iler should exceed the temperature of water around the exchanger in hot water tank that the thermostat opens the valve and activates the pump The difference is set in relation to the volume of heat lo...

Page 87: ...water in storage tank is after heated by el heater Jumper position HEATING This action causes activity for only one heating source They never work at the same time Priority has pump for solar heating...

Page 88: ...e air should be lower than inside temperature that thermostat switches on the ventilator 3 2 OPERATION DTC 200 2G single differential thermostat measures the temperature of outside air and inside air...

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Page 91: ...est quality and safety standards It is designed in compliance with strict criteria and requirements of West European markets and enables efficient use of solar energy which enables considerable saving...

Page 92: ...s the valve and activates the pump The difference is set in relation to the volume of heat losses of the system which depend on lengths of pipelines from source to hot water tank and on pipeline insul...

Page 93: ...und the exchanger for set difference the thermostat opens the valve EMV110 and activates the pump Thermostat closes the valve and switch of pump when tem perature difference is lower than pre set valu...

Page 94: ...fore noise does not appear o When closed 100 sealing is guaranteed o They have an output for pump up to 100 W in open position therefore they do not present a hydraulic load for pump in closed positio...

Page 95: ...2 4 Examples of useji 3 DTC 200 4 tipala 7 3 1 Basics 3 2 Operation 3 3 Electrical connection 3 4 Examples of use WARNING Installation instructions are meant for specialist All examples listed in the...

Page 96: ...ectric motor actuated ball valve and pump Inputs 4 sensors BSF1 PVC cable 1 5m long DHWT sensor KF silicon cable 2m long collector s and boiler s sensors Supply voltage 230V 50Hz Power consumption 4VA...

Page 97: ...de lead the sensor cables and on the other the rest With two discharger screw the cables very tight to prevent the extraction a b c ELECTRICAL CONNECTION Non isolated part of the conductor must be in...

Page 98: ...sensors on the terminals 1 and 2 Use sensors KF with red silicon cable and use cable type J Y St 1X 2X0 6 for connection For cables longer than 15m we recommend over voltage pro tection with VDR resi...

Page 99: ...stat first discon nect the main power ELECTRIC CONNECTION the thermostat opens the valve and activates the pump The difference is set in relation to the volume of heat losses of the system which depen...

Page 100: ...ank with two exchangers Example 5 Heating hot water in two water tanks with solar collectors Example 6 Heating sanitary water with solid fuel boiler into one hot water tank with two exchangers Electri...

Page 101: ...he thermostat opens the valve EMV110 and activates the pump Thermostat closes the valve and switch of pump when tem perature difference is lower than pre set value Thermostat also switches off a pump...

Page 102: ...EMV 110 series 602 502 Instead of the electric motor actuated ball valves 10 and 12 you can use non return valves In this case connect pumps directly on terminals 11 12 and 13 14 1 1 A 250V Electric c...

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