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Fireye SureFire II HTSS, Instruction Manual, Page: 8 / 20

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Fireye SureFire II HTSS Instruction Manual Download Page 8

8

 

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FIGURE 6. 

Electrical connection of HTSS Rods: 

 

Rod P/N  

HTSS-xxx-J-CEX  

 

 

 

   

Rod P/N  

HTSS-xxx-J

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

        

Rod P/N  

HTSS-xxx- CEX

 

 
 
 
 
 
 
 
 
 
 
 
 

FIGURE 7. 

High Tension Igniter Power Pack layout

 

 
 
 
 
 

 

 

 

 

Connection terminal block 

 

MBCE-FR module relay base

 

HV Ignition Transformer 

230VAC/8000VAC  or 

110/8000VAC

 

Ignition relay 24VDC 

 

HV shielded cable,  

integrated with rod, 5 m long 

 

HOT  terminal  

Exd cable gland)

 

NEUTRAL / GROUND  terminal 

HOT  terminal

 

GROUND  terminal

 

Summary of Contents for SureFire II HTSS

Page 1: ...ement of intermittent and continuous pilot operation gas igniters Both safe and hazardous area Zone 1 HTI versions are available The HTSS igniter can be used in gas pilots igniters which can accept a 16 mm diameter rod with coaxial electrode arrangement e g with the SP 32 NG PG FD SP 32 NG PG ND SP 48 NG PG ND or SP 48 NG PG FD gas pilots offered by Fireye The igniter can be configured as igniter ...

Page 2: ...h operation modes the HTSS power pack must be permanently powered with 230 110VAC which is confirmed by POWER ON red indication LED on the enclosure door HV single wire cable 5 m L1 Igniter rod P N HTSS xxx J includes replaceable tip see Fig 2 separate 5 m HV cable L N PE Power Supply 110 230 VAC HV Ignition Transformer P N TX 230 110 8000 LxWxD 107x87x64 grounding wire by others GREEN YELLOW REMA...

Page 3: ...ble rod tip short P N HTR TIP 145 mm 160 mm 50 mm Power Pack P N HTSS PP 230 or HTSS PP 110 including power board with HV transformer MBCE FR module base ignition relay Spark Sense circuit in Carbon Steel painted or Stainless Steel cabinet with one gland and mounting lugs IP66 LxWxD 250x200x150 Igniter rod P N HTSS xxx J with junction box IP67 replaceable tip includes separate 5 m HV cable For use...

Page 4: ...xx as above with an integrated 5 m long shielded HV cable no j box connected with the rod via IP66 gland replaceable tip ATEX certificate for use in hazardous Zone 1 Part No HTSS xxx J CEX xxx as above with Exd j box IP66 replaceable tip ATEX certificate for use in hazardous Zone 1 including separate 5 m shielded HV cable The basic part of explosion proof rod HTSS xxx CEX and J CEX is constructed ...

Page 5: ...cations Basic principles on the HTSS igniter use Strictly observe the temperature limits for individual parts of the igniter see p 3 In the case of expected work at the limit of permissible operating temperatures appropriate measures should be taken e g change of the mounting position and method of fixing use of purge cooling air Igniter tip location should be in the area of the air gas mixture as...

Page 6: ...ue Brown Ignition Transformer Ground in Control System Cabinet RED Power ON 120 230VAC GREEN Ignition 24VDC Central electrode of igniter rod ionization rod POWER PACK Rod type HTSS xxx J NO Blue Brown NO NC Com Flame Rod Power Supply 110 230 VAC Ignition start signal 24 VDC 10 11 12 Flame Relay HV cable grounding wire FUSE 2A T 5x20 Brown Black Grounding screw Brown Blue Brown White Green yellow G...

Page 7: ...former Ground in Control System Cabinet Central electrode of igniter rod ionization rod Gas flame POWER PACK in GUB4 ENCLOSURE Rod types HTSS xxx CEX and J CEX Protective ground NO Blue Brown NO NC Com Flame Rod Power Supply 110 230 VAC Ignition start signal 24 VDC 10 11 12 Flame Relay HV shielded cable FUSE 2A T 5x20 Brown Black Ionization grounding screw Brown Blue Brown White Green yellow Green...

Page 8: ...CEX FIGURE 7 High Tension Igniter Power Pack layout Connection terminal block MBCE FR module relay base HV Ignition Transformer 230VAC 8000VAC or 110 8000VAC Ignition relay 24VDC HV shielded cable integrated with rod 5 m long HOT terminal Exd cable gland NEUTRAL GROUND terminal HOT terminal GROUND terminal ...

Page 9: ...ignition single wire cable data P N HT CAB 5 type FZ LSi OD 7 mm 15kV wire 1 0 mm oper temp 50 180 C P N HT CAB 5 CEX type FZ LSIekw shielded OD 8 mm 15kV wire 1 0 mm oper temp 50 180 C P N HT CAB 5 and HT CAB 5 CEX 5 m working length weight 0 37 kg and 0 42 kg Notice The recommended length of the ignition cable is 5 m The 10 m long cable is also offered but its use will decrease the arc energy wh...

Page 10: ... in a suitable conduit or reinforced tray It concerns mainly applications in hazardous areas 5 5 During the rod mounting and aiming the conditions and recommendations mentioned in p 2 should be observed see also below 5 6 For general use other than in SP 32 NG PG FD SP 32 NG PG ND SP 48 NG PG ND or SP 48 NG PG FD gas pilot types offered by Fireye the use of a guide tube with a diameter of 1 and ut...

Page 11: ...ding on the hazardous zone rating Mounting of ATEX glands should be carried out in accordance with their mounting instructions After installation check if the gland is correctly tightened 5 12 The cable should be placed away from any hot elements to minimize the possibility of damage 5 13 When installing in a hazardous area it is absolutely necessary to observe all ATEX regulations and recommendat...

Page 12: ...n inspected according the burner documentation When main voltage is applied the POWER ON red LED should light on power pack doors In GUB4 enclosure on MBCE module the SYSTEM diode is visible through the cover window If not please refer to p 8 TROUBLESHOOTING 6 15 After applying the 24VDC control voltage to the power pack for ignition triggering the electric arc should be visible on the rod tip and...

Page 13: ...r cracked In case of considerable damages it must be replaced 7 4 In the case of the rod type HTSS xxx CEX unscrew the gland on the end of the rod and check the condition of the gland cable and sealant inside only in case if there is evidence of possible damage overheating short circuit inside The parts must be clean not cracked and should not bear any traces of mechanical or thermal damages Check...

Page 14: ...o arc is generated replace the complete rod and further the cable if separate and repeat the functional test each time i If still no arc is generated replace the complete power pack and repeat the functional test If the spark will appear check circuit components one by one in broken power pack to find the broken part j After every step assembly the igniter reconnect the power supply grounding and ...

Page 15: ...ifetime is 200 000 arc cycles ATTENTION Above lifetime refers to laboratory test conditions In the real combustion chamber environment these values are lower Operation in high temperature conditions corrosive properties of fuel impacts and mechanical damages residues and slag on the tip can significantly reduce the tip s life 9 3 The warranty see page 20 does not apply to ignition rod tips P N HTR...

Page 16: ...ly All rods 0 8 m long and longer are equipped with the long tip P N HTR TIP L Table 1 High Tension Rod Spark Sense for safe area with junction box replaceable tip and separate 5 m HV cable Part No Description HTSS 0 5 J HT Rod S S for SP 32 SP 48 gas pilots of 0 5 m ins length 0 65 mtr ins to spark point with j box 5 m cable HTSS 1 0 J HT Rod S S for SP 32 SP 48 gas pilots of 1 0 m ins length 1 1...

Page 17: ...igniter rod or as spare part HTSS PP 230 HTI S S Power Pack S S 230VAC IP66 for safe area with lugs HV gland door key EXCLUDING MBCE FR HTSS PP 110 HTI S S Power Pack S S 110VAC IP66 for safe area with lugs HV gland door key EXCLUDING MBCE FR HTSS PP 230 CEX HTI S S Power Pack S S 230VAC IP66 for hazard area with HV gland stop plugs EXCLUDING MBCE FR HTSS PP 110 CEX HTI S S Power Pack S S 110VAC I...

Page 18: ...SP 48 Fireye gas pilots see Instruction Manuals L m Insertion length L1 of igniter rod rod for general use other than SP 32 SP 48 pilots see Fig 2 L1 m 3 Spark and Sense needed ignition and ionization flame safeguard modes If YES check the box 4 The hazardous zone application enclose detailed zone classification If YES check the box 5 Required Ingress Protection Level IP 6 The operating temperatur...

Page 19: ...inch in Volume 1 cubic metre m3 x 35 315 cubic foot cu ft Air flow rate 1 cubic metre hour m3 h x 0 589 standard cubic feet min SCFM Weight 1 kilogram kg x 2 2046 pound lb Pressure 1 kilopascal kPa x 6 895 pound square inch gauge psig x 4 015 inch H2O Power capacity 1 kilowatt kW x 293 1 million BTU hr mmBTU Hr Temperature Deg Celsius C Formula C x1 8 32 Deg Fahrenheit F ...

Page 20: ...h is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE MAKES NO WARRANTY OF MERCHANTABILITY OR ANY OTHER WARRANTY EXPRESS OR IMPLIED Except as specifically stated in these general terms and conditions of sale remedies with respect to any product ...

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