Fireye SureFire II HTSS Instruction Manual Download Page 5

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Power Packs for ignition and Spark and Sense mode

 

Inside of power pack enclosure, on the mounting board there are mounted: transformer P/N 

TX-230/110-8000 

of 

input  230  or    110VAC  output  8 000  VAC,  wiring  base  for 

MBCE-FR

  module,  ignition  relay,  Spark  &  Sense 

circuit and connection terminal block (see Fig. 4, 5 and power pack layout on Fig. 7). 

 

Power pack for use in safe area has Part No 

HTSS-PP-230 

or

 -110

. It is mounted in IP66, lockable cabinet (CS 

powder  coated  or  as  an  option  SS).  The  cabinet  has  2  door  mounted  LED's  showing:  "POWER  ON"  and 
"IGNITION". P/N includes: the door key, mounting lugs and a gland for HV cable. 

Power pack for use in Zone 1 hazardous area applications has Part No 

HTSS-PP-230-CEX 

or

 -110-CEX

.

 

It is enclosed in the ATEX Exd (detailed marking in p. 4) cast aluminum or as an option stainless steel enclosure 
type GUB4, which houses the power pack components (see above) with 4 - 6 cable entry holes ½” NPT.  
The status diodes "SYSTEM" and "FLAME" on 

MBCE

 module are visible through the cover enclosure window.

 

The GUB4 enclosure has threaded holes to fit correct Ex glands for the power and control cables.  
P/N includes one Exd  gland for HV cable and  up to 4 pcs of Exd stop  plugs as the amount of  holes can vary. 
Other glands are not in the scope of delivery. 

Application features

 

The design of the unit provides a very stable electric arc and repeatable ignition.

 

The use of interchangeable tip and no adjustable parts ensures long operation with low maintenance costs.

 

This  type  of  igniter  rod  design  provides  trouble-free  reliable  performance  in  gas  applications,  which  are 
relatively clean.  

Heavy dust, humidity, oil and dirt caused by combustion products in the combustion chamber may cause problems 
with HT igniters. Fireye recommends High Energy for these applications. 

Basic principles on the HTSS igniter use

 

Strictly  observe  the  temperature  limits  for  individual  parts  of  the  igniter  -  see  p.  3.  In  the  case  of 
expected work at the limit of permissible operating temperatures, appropriate measures should be taken 
(e.g. change of the mounting position and method of fixing, use of purge-cooling air) 

Igniter tip location should be in the area of the air-gas mixture, as it is recommended for a particular pilot type. 
Rod tip position adjustment in each type of gas pilot (igniter) is described in the gas pilot Instruction Manuals.

 

After  ignition  of  a  gas  pilot 

SP-

32-NG/PG-FD, 

 

SP-32-NG/PG-ND,  SP-48-NG/PG-ND 

or 

SP-48-NG/PG-

FD

 types offered by Fireye, the 

HTSS

 rod does not require 

retraction due to the fact that its tip is located in a 

low energy primary pilot flame. Consequently, it does not overheat, as it is protected from the more aggressive 
influence of the combustion chamber environment. See rod igniter position adjustment in pilot’s Manuals.

 

In other applications, consult Fireye and be aware of the possible need to retract the igniter rod once the main 
flame is  established, to  prevent overheating.  Fireye  offers  coaxial  retraction  systems,  refer  to 

SF-2001

  High 

Energy Igniter tech bulletin, which also shows the retractor options.

 

FIGURE 3. 

Electric wiring diagram of High Tension Igniter type HTSS including rod, HV cable and ignition transformer for Safe or 
Hazardous Areas. 

 

 

 

 

 

 

 

 

 

 

 

 

Central electrode of

igniter rod

Gas

flame

Rod type

HTSS-xxx-J

Gas
pilot

 Grounding screw: connect to the

functional grounding terminal of

ignition transformer

Ignition

Transformer

P/N TX-230/110-8000

(N)

(L1)

Brown

Blue

Green/yellow

Safe Area

HV cable

Brown

Safe Area

Enclosure

Green / yellow

 

Central electrode of

igniter rod

Rod types:

HTSS-xxx-CEX and

HTSS-xxx-J-CEX

Protective

ground

HV shielded cable

(N)

(L1)

Brown

Blue

Green/yellow

Hazardous Area

Shield of HV cable

Safe Area

Brown

Ignition

Transformer

P/N TX-230/110-8000

Gas
pilot

ATEX Exd Enclosure

 

Summary of Contents for SureFire II HTSS

Page 1: ...ement of intermittent and continuous pilot operation gas igniters Both safe and hazardous area Zone 1 HTI versions are available The HTSS igniter can be used in gas pilots igniters which can accept a 16 mm diameter rod with coaxial electrode arrangement e g with the SP 32 NG PG FD SP 32 NG PG ND SP 48 NG PG ND or SP 48 NG PG FD gas pilots offered by Fireye The igniter can be configured as igniter ...

Page 2: ...h operation modes the HTSS power pack must be permanently powered with 230 110VAC which is confirmed by POWER ON red indication LED on the enclosure door HV single wire cable 5 m L1 Igniter rod P N HTSS xxx J includes replaceable tip see Fig 2 separate 5 m HV cable L N PE Power Supply 110 230 VAC HV Ignition Transformer P N TX 230 110 8000 LxWxD 107x87x64 grounding wire by others GREEN YELLOW REMA...

Page 3: ...ble rod tip short P N HTR TIP 145 mm 160 mm 50 mm Power Pack P N HTSS PP 230 or HTSS PP 110 including power board with HV transformer MBCE FR module base ignition relay Spark Sense circuit in Carbon Steel painted or Stainless Steel cabinet with one gland and mounting lugs IP66 LxWxD 250x200x150 Igniter rod P N HTSS xxx J with junction box IP67 replaceable tip includes separate 5 m HV cable For use...

Page 4: ...xx as above with an integrated 5 m long shielded HV cable no j box connected with the rod via IP66 gland replaceable tip ATEX certificate for use in hazardous Zone 1 Part No HTSS xxx J CEX xxx as above with Exd j box IP66 replaceable tip ATEX certificate for use in hazardous Zone 1 including separate 5 m shielded HV cable The basic part of explosion proof rod HTSS xxx CEX and J CEX is constructed ...

Page 5: ...cations Basic principles on the HTSS igniter use Strictly observe the temperature limits for individual parts of the igniter see p 3 In the case of expected work at the limit of permissible operating temperatures appropriate measures should be taken e g change of the mounting position and method of fixing use of purge cooling air Igniter tip location should be in the area of the air gas mixture as...

Page 6: ...ue Brown Ignition Transformer Ground in Control System Cabinet RED Power ON 120 230VAC GREEN Ignition 24VDC Central electrode of igniter rod ionization rod POWER PACK Rod type HTSS xxx J NO Blue Brown NO NC Com Flame Rod Power Supply 110 230 VAC Ignition start signal 24 VDC 10 11 12 Flame Relay HV cable grounding wire FUSE 2A T 5x20 Brown Black Grounding screw Brown Blue Brown White Green yellow G...

Page 7: ...former Ground in Control System Cabinet Central electrode of igniter rod ionization rod Gas flame POWER PACK in GUB4 ENCLOSURE Rod types HTSS xxx CEX and J CEX Protective ground NO Blue Brown NO NC Com Flame Rod Power Supply 110 230 VAC Ignition start signal 24 VDC 10 11 12 Flame Relay HV shielded cable FUSE 2A T 5x20 Brown Black Ionization grounding screw Brown Blue Brown White Green yellow Green...

Page 8: ...CEX FIGURE 7 High Tension Igniter Power Pack layout Connection terminal block MBCE FR module relay base HV Ignition Transformer 230VAC 8000VAC or 110 8000VAC Ignition relay 24VDC HV shielded cable integrated with rod 5 m long HOT terminal Exd cable gland NEUTRAL GROUND terminal HOT terminal GROUND terminal ...

Page 9: ...ignition single wire cable data P N HT CAB 5 type FZ LSi OD 7 mm 15kV wire 1 0 mm oper temp 50 180 C P N HT CAB 5 CEX type FZ LSIekw shielded OD 8 mm 15kV wire 1 0 mm oper temp 50 180 C P N HT CAB 5 and HT CAB 5 CEX 5 m working length weight 0 37 kg and 0 42 kg Notice The recommended length of the ignition cable is 5 m The 10 m long cable is also offered but its use will decrease the arc energy wh...

Page 10: ... in a suitable conduit or reinforced tray It concerns mainly applications in hazardous areas 5 5 During the rod mounting and aiming the conditions and recommendations mentioned in p 2 should be observed see also below 5 6 For general use other than in SP 32 NG PG FD SP 32 NG PG ND SP 48 NG PG ND or SP 48 NG PG FD gas pilot types offered by Fireye the use of a guide tube with a diameter of 1 and ut...

Page 11: ...ding on the hazardous zone rating Mounting of ATEX glands should be carried out in accordance with their mounting instructions After installation check if the gland is correctly tightened 5 12 The cable should be placed away from any hot elements to minimize the possibility of damage 5 13 When installing in a hazardous area it is absolutely necessary to observe all ATEX regulations and recommendat...

Page 12: ...n inspected according the burner documentation When main voltage is applied the POWER ON red LED should light on power pack doors In GUB4 enclosure on MBCE module the SYSTEM diode is visible through the cover window If not please refer to p 8 TROUBLESHOOTING 6 15 After applying the 24VDC control voltage to the power pack for ignition triggering the electric arc should be visible on the rod tip and...

Page 13: ...r cracked In case of considerable damages it must be replaced 7 4 In the case of the rod type HTSS xxx CEX unscrew the gland on the end of the rod and check the condition of the gland cable and sealant inside only in case if there is evidence of possible damage overheating short circuit inside The parts must be clean not cracked and should not bear any traces of mechanical or thermal damages Check...

Page 14: ...o arc is generated replace the complete rod and further the cable if separate and repeat the functional test each time i If still no arc is generated replace the complete power pack and repeat the functional test If the spark will appear check circuit components one by one in broken power pack to find the broken part j After every step assembly the igniter reconnect the power supply grounding and ...

Page 15: ...ifetime is 200 000 arc cycles ATTENTION Above lifetime refers to laboratory test conditions In the real combustion chamber environment these values are lower Operation in high temperature conditions corrosive properties of fuel impacts and mechanical damages residues and slag on the tip can significantly reduce the tip s life 9 3 The warranty see page 20 does not apply to ignition rod tips P N HTR...

Page 16: ...ly All rods 0 8 m long and longer are equipped with the long tip P N HTR TIP L Table 1 High Tension Rod Spark Sense for safe area with junction box replaceable tip and separate 5 m HV cable Part No Description HTSS 0 5 J HT Rod S S for SP 32 SP 48 gas pilots of 0 5 m ins length 0 65 mtr ins to spark point with j box 5 m cable HTSS 1 0 J HT Rod S S for SP 32 SP 48 gas pilots of 1 0 m ins length 1 1...

Page 17: ...igniter rod or as spare part HTSS PP 230 HTI S S Power Pack S S 230VAC IP66 for safe area with lugs HV gland door key EXCLUDING MBCE FR HTSS PP 110 HTI S S Power Pack S S 110VAC IP66 for safe area with lugs HV gland door key EXCLUDING MBCE FR HTSS PP 230 CEX HTI S S Power Pack S S 230VAC IP66 for hazard area with HV gland stop plugs EXCLUDING MBCE FR HTSS PP 110 CEX HTI S S Power Pack S S 110VAC I...

Page 18: ...SP 48 Fireye gas pilots see Instruction Manuals L m Insertion length L1 of igniter rod rod for general use other than SP 32 SP 48 pilots see Fig 2 L1 m 3 Spark and Sense needed ignition and ionization flame safeguard modes If YES check the box 4 The hazardous zone application enclose detailed zone classification If YES check the box 5 Required Ingress Protection Level IP 6 The operating temperatur...

Page 19: ...inch in Volume 1 cubic metre m3 x 35 315 cubic foot cu ft Air flow rate 1 cubic metre hour m3 h x 0 589 standard cubic feet min SCFM Weight 1 kilogram kg x 2 2046 pound lb Pressure 1 kilopascal kPa x 6 895 pound square inch gauge psig x 4 015 inch H2O Power capacity 1 kilowatt kW x 293 1 million BTU hr mmBTU Hr Temperature Deg Celsius C Formula C x1 8 32 Deg Fahrenheit F ...

Page 20: ...h is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE MAKES NO WARRANTY OF MERCHANTABILITY OR ANY OTHER WARRANTY EXPRESS OR IMPLIED Except as specifically stated in these general terms and conditions of sale remedies with respect to any product ...

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