Fireye BurnerLogiX BLL510 Manual Download Page 7

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PART NUMBERS AND APPROVALS

APPLICABLE BULLETINS

Table 1: Agency Approvals

BurnerLogix

Chassis/Flame Amp. Module

ZB110UV

ZB110UVSC

ZB110IR

ZB110IR2

ZB230UV

ZB230UVSC

ZB230IR

ZB230IR2

BurnerLogix Programmer Module

YP100

YP102

YP138

YP118

YP183

YP113

YP115

BurnerLogix Displays

BLV512

BLL510

BurnerLogix Wiring Bases

60-2850-1

60-2852-1

60-2854-1

X = CERTIFICATION IN HAND

Programmers, Non-recycle Operation

YP-1001

Programmers, Recycle Operation

Programmers, Non-modulating

Displays

BD-5001

Wiring base installation, 60-2850-1

133-701

Wiring base installation, 60-2852-1

133-702

Wiring base installation, 60-2854-1

133-702

Pressure/Temperature Sensors

BLZPTS-1

Interlock Expansion Module

YZEM-3001

APPROVED

Summary of Contents for BurnerLogiX BLL510

Page 1: ...located on the front cover or through the display interface the control provides cur rent operating status and lockout information in the event of a safety shutdown Following are some of the major con...

Page 2: ...or with an integral terminal block capable of a accepting up to 2 X 14 AWG wires The wiring base terminal block is available with knockouts for conduit or open ended for cabinet mounting The pigtail w...

Page 3: ...OF OPERATION STANDBY WATER 37 Standby Lag Mode 38 Standby Thermal Shock Protection Mode 39 ALTERNATE USES FOR AUX 1 INPUT 40 ALTERNATE USES FOR AUX 2 INPUT 42 FLAME SCANNERS 44 Installation UV Scanner...

Page 4: ...2 X 32 F to 752 F 0 C to 400 C RTD Type Platinum 100 ohms 0 1 32 F 0 C Temperature Coefficient 00385 ohms ohms C Output 4 20 mA linear with temperature Operating Temperature Range 13 F to 185 F 25 C t...

Page 5: ...ternate Rating M Burner Blower Motor 9 8 F L A 58 L R A 4 0 F L A 20 L R A 240 VA Pilot Duty Motor Starter Coil 10 11 12 X Modulator 125 VA Pilot Duty A Alarm 50 VA Pilot Duty Terminal ratings may be...

Page 6: ...3 EEC EMC Directive 89 336 EEC GASTEC 0063BT1754 EN298 2003 EN230 2005 DVGW Reg No NG 2510BT0347 DIN CERTCO Reg No 5F233 08 CAUTION Published load ratings assume that no contact be required to handle...

Page 7: ...X X X YP113 X X X X X X YP115 X X X X X X BurnerLogix Displays BLV512 X X X X X X BLL510 X X X X X X BurnerLogix Wiring Bases 60 2850 1 X X X X X 60 2852 1 X X X X X 60 2854 1 X X X X X X CERTIFICATIO...

Page 8: ...ulation open damper proving indefinite pilot hold revert to pilot from auto 1 second FFRT YP183 Same as YP138 terminal W used for purge complete no voltage on 21 to move to pilot no voltage on 16 to m...

Page 9: ...45 3 required Self check UV 1 BSP threads 61 5745 3 required ZB110UVSC ZB230UVSC 133 645 55UV5 1007 55UV5 1009 Self check UV 1 BSP 102 264VAC suitable for hazardous locations Self check UV 1 NPT 102 2...

Page 10: ...T MOUNT 60 2852 1 CLOSED BOTTOM CONDUIT KNOCKOUT 60 2854 1 SHOWN CHASSIS AMPLIFIER 120 VAC 50 60 Hz ZB110UV ZB110UVSC ZB110IR 230 VAC 50 60 Hz ZB230UV ZB230UVSC ZB230IR PROGRAMMER MODULE YP100 YP102 Y...

Page 11: ...line voltage circuits Use separate conduit where necessary 6 Maximum wire lengths a The maximum lead wire length is 200 ft 61 meters to terminal inputs Operating limits interlocks valves etc b Flame D...

Page 12: ...put Fuel Valve End Switch Pre Ignition Interlock 120 VAC 1 mA P Gray Input Running Interlock 120 VAC 1 mA D Wht Brn Input Low Fire Start Switch 120 VAC 1 mA 8 Wht Gry Input Open Damper Proving Switch...

Page 13: ...zero steam pressure exists in the boiler vessel 3 Disconnect power to the boiler controller so the boiler cannot sequence during installation of the steam pressure sensor 4 Always mount the steam pres...

Page 14: ...isconnect power to the boiler controller so the boiler cannot sequence during installation of the hot water temperature sensor 2 The thermowell must be mounted where it is always exposed to the circul...

Page 15: ...s with high voltage wiring 6 Maximum wiring distance for sensor wiring is 100 feet 7 See following chart for wiring terminations WIRING FIRING RATE MOTOR 1 All wiring must be in accordance with Nation...

Page 16: ...must be eliminated before the control is plugged into the wiring base and power turned on Test the electrical field wiring for short circuits and grounds The recommended method requires the use of an...

Page 17: ...card Install a Fireye replacement fuse P N 23 197 Re install the BurnerLogix control in accordance with the installation procedure detailed in a previous section The ZB230 control contains a non repla...

Page 18: ...e Motor SETTINGS SHOWN ARE FACTORY DEFAULT YP100 30 YES YES INTRP NO 10 10 10 15 Non recycle 4 YES YP102 30 YES YES INTRP NO 10 10 10 15 Non recycle 2 YES YP138 30 YES YES INTRP NO 10 10 10 15 Non rec...

Page 19: ...o vides the status of the high fire purge interlock circuit M 8 This LED lights anytime the M 8 circuit closes during Prepurge PTFI MTFI Post Purge CLOSE DAMPER Will blink when the modulator motor is...

Page 20: ...temperature switches atomizing media pressure switches and excess smoke den sity controls These interlocks prove proper conditions for normal operation of the burner They are wired in series and conne...

Page 21: ...meters for proper boiler operation see Figure 7 The menus are circular in that continued pressing of the NEXT or BACK keys will eventually land you in the same place that you started Any menu item tha...

Page 22: ...y will scroll backward through the sub menu When a modifiable parameter is displayed the top line will indicate MDFY TO CHANGE while the bottom line will indicate the current item and its current valu...

Page 23: ...t apply to YP3XX Series Post purge 0 15 0 15s 1 00m 5 second increments Selects Post Purge time M D WAIT 10m YES YES NO Select YES for lockout on M D open for 10 minutes Select NO for indefinite wait...

Page 24: ...ical limits burner on switch first low water cutoff etc located in the L1 3 operating control recycling circuit are closed but the burner is in a shutdown or standby state due to the current measured...

Page 25: ...To prevent unauthorized entry and modification of system setpoints and operating parameters these parameters are password protected IMPORTANT THE BURNERLOGIX Z SYSTEM IS SHIPPED WITH THE SOFTWARE PASS...

Page 26: ...SURE will be available to select ENGLISH or METRIC After this choice has been made and the pressure or temperature sensor has START HERE FROM BOILER PARMS Scrolls through menu clockwise increment valu...

Page 27: ...erential value that is subtracted from the STPT and determines the point where a burner cycle begins CUT OUT is a differential value that is added to the STPT and determines the point where a burner c...

Page 28: ...sponse then you don t need to implement derivative controller to the system PCV PRES 30 0P PCV INPUT STEAM START HERE MODE MDFY TO CHANGE CUT OUT 2 0P MDFY TO CHANGE CUT IN 2 3P DERIVATV TRM 0 INTEGRA...

Page 29: ...ix will initiate a burner cycle Note The cut in setpoint CUT IN is a differential value Point D steam pressure or water tem perature in which the operating control closes is determined by subtracting...

Page 30: ...Position This restricts the 4 20mA control signal to the firing rate motor Note The modulating range setpoint MOD RNG is a differential value Point C Steam pressure or water temperature in which the f...

Page 31: ...of the standard manual auto potentiometer found on older burner cabinets At times it may be desir able to either limit the firing rate or base load one boiler in a multiple boiler environment The MOD...

Page 32: ...l proceed to lockout requiring manual reset The marginal high setpoint cannot be set higher than the high limit alarm setpoint nor can either be set lower than the sum of setpoint STPT plus cut out CU...

Page 33: ...method of thermal shock protection are THML STRT Thermal Shock Start Point Determines the start point for thermal shock protection THML EXIT Thermal Shock Exit Point Determines the exit point for ther...

Page 34: ...ple boilers the BurnerLogix of each boiler can be set up to operate in a Lead Lag mode of operation The BurnerLogix control provides two lead lag setpoints LAG1 and LAG2 each made active by separate 1...

Page 35: ...is commanded to go from LEAD Operation to LAG Operation based on the status of terminal 16 or 21 LEAD operation will con tinue for this user settable delay 0 to 15 minutes before switching to LAG ope...

Page 36: ...team pressure drops the Lag Boiler will cut in at 80PSI at the low fire position The Lag Boiler will modulate from low to high fire between 80 PSI low fire and 65 PSI high fire As steam pressure rises...

Page 37: ...ed into service a Burner turn on With FRCD ON input inactive the boiler will turn on if the control variable is below the cut in value With FRCD ON input active the boiler will turn on if the control...

Page 38: ...d as standby water both lead or lag pressure and temperature inputs are monitored continuously with steam pressure having priority Because both steam and water are active inputs the BurnerLogix will o...

Page 39: ...team pressure the user programs the following setpoints which are found under AUX1 SET POINTS AUX1 USE The temperature sensor connected to the AUX1 input will be used to monitor the boiler water of a...

Page 40: ...mperature or in a hot water system the return hot water This informa tion is to the display screen as well through modbus communication STACK TEMPERATURE STACK A temperature sensor can be installed to...

Page 41: ...15P 30P 2060m 200P 300P 13 8B 20 7B MNITR TEMP NONE 176C 350F 752F 400C STACK TEMP NONE 176C 350F 752F 400C MRGNL STACK LIMIT STACK PRESS MODE AT ANYTIME TO EXIT SUBMENU OR CANCEL CHOICE AUX 1 CONFIG...

Page 42: ...erating inhibit set point OUTDR STPT can then be programmed so that when the outdoor air temperature is above this inhibit setpoint the operating control circuit of the BurnerLogix Z system will not r...

Page 43: ...NONE 1030m 15P 30P 2060m 200P 300P 13 8B 20 7B MNITR TEMP NONE 176C 350F 752F 400C OUTDR TEMP NONE 176C 350F 752F 400C STACK TEMP NONE 176C 350F 752F 400C OUTDR STPT MRGNL STACK LIMIT STACK PRESS MOD...

Page 44: ...on is rigidly fixed If the scanner mounting pipe sights through the refractory do not extend it more than halfway through Swivel flanges are available if desired 60 302 for UV1A UV2 Scan ners 60 1664...

Page 45: ...n ultravi olet self checking systems are mandatory in some locations The operation of this type of system consists of maintaining the flame scanning capability at all times while also proving that the...

Page 46: ...not be installed in the same conduit with flame detector wires INSTALLATION INFRARED SCANNER TYPE 48PT2 Where possible obtain the burner manufacturer s instructions for mounting the scanner otherwise...

Page 47: ...it is suggested this be done as part of the installation process or when the 48PT2 scanner is changed The type of burner and fuel will affect the amplitude and radiation characteristics of the flame...

Page 48: ...OGRAM SETUP and in that sub menu modify DO IR LEARN to YES The LEARN function will be acti vated immediately Note The display will continue to indicate YES even though the LEARN pro cess is complete P...

Page 49: ...in contact with any object 7 An adequate grounding surface for the flame must be provided The grounding surface in actual contact with the flame must be at least 4 times greater that the area of the p...

Page 50: ...ich YP style programmer is being used it is necessary to check the bulletin covering the specific program mer for exact details Refer to the suggestions shown in this bulletin before proceeding to pow...

Page 51: ...oses M 8 and the prepurge interval of 30 seconds is initiated Assuming countdown method the BLV512 will display If the M 8 circuit does not close the program will hold in this position for ten minutes...

Page 52: ...se selected this period is ten seconds in duration Terminal W will de energize after 5 seconds Refer to PTFI MTFI TIMINGS to determine times selected or timings appropriate for the application The tes...

Page 53: ...el valve is de energized The firing rate motor is driven to the low purge position 10 12 circuit made 2 Following a 15 second post purge the burner blower motor is de energized 3 The burner is now off...

Page 54: ...55UV5 Connect terminal E to grounded bonding screw in cabinet All wiring must comply with NEC Class 1 Line Voltage wiring Caution All safety limit switches should be approved as limit controls and sho...

Page 55: ...ROVE M D OPEN is selected as YES and the M D switch is closed at the end the high fire purge cycle the control will hold for thirty 30 seconds for it to open If after thirty 30 seconds the M D is stil...

Page 56: ...e is detected on terminals at improper time Check system wiring Measure voltages on input output terminals CHECK SCANNER Flame signal detected during shut ter close time in 45UV5 or 55UV5 scanner Chec...

Page 57: ...OPEN DAMPER CLOSE DAMPER AUTO IGN FLAME T13 FUEL VALVE END SWITCH OPEN M D LOW FIRE START OPEN M D LOW FIRE START OPEN PTFI M D LOW FIRE START OPEN MTFI M D CLOSED M 8 CLOSED M 8 HIGH PURGE CIRCUIT OP...

Page 58: ...hat control The NEXT key will display the Burner Hour followed by the Burner Cycle when the lockout occurred The NEXT key will advance to the next lockout and repeat the sequence listed above The BACK...

Page 59: ...EY FROM MAIN MENU LOOP LO 9 PURGE 3 P INTLK OPEN LO 10 STANDBY BNR CYCLE 8 LO 10 STANDBY BNR HOUR 3 LO 10 STANDBY T13 FVES OPEN LO 9 PURGE LO 1 PTFI FLAME FAIL 3 LO 1 PTFI BNR HOUR 1 LO 1 PTFI BNR CYC...

Page 60: ...ords were requested then DBC would be 8 and there would be 8 data bytes or 4 data words containing the requested data The format of the data is N 8 1 meaning no parity and 1 stop bit Baud rate is sele...

Page 61: ...Lockout Data Returns complete lockout description of stored lockout history Includes lockout message 1 lockout module 1 burner hours 2 and burner cycles 2 s 40022 21 6 2nd Most Recent Lockout Data 400...

Page 62: ...mary Sensor Mod Range 40116 115 1 Primary Sensor Marginal Alarm 40117 116 1 Primary Sensor Limit Alarm 40120 119 1 AUX 1 Sensor Use 40121 120 1 AUX 1 Sensor Type 40122 121 1 AUX 1 Sensor Set Point 401...

Page 63: ...Sensor Offset where Reading is the value returned from modbus register 4101 40102 or 40103 40150 149 1 LAG 2 Lag Mode Except as noted all boiler parameters are readable FNC 03 and writeable FNC 06 On...

Page 64: ...word low word as shown below The same applies to Burner on Minutes and Burner Cycles All values are represented in a HEX or base 16 format GSTAT determines the type of value TIMER represents TIMER can...

Page 65: ...Bit 8 Term A Term 11 Term X Term 12 Alarm Auto High Fire Low Fire Bit 7 Bit 3 Bit 0 IS Term W Term 7 Term M Term 6 Term 5 Internal Safety Delayed Valve Main Valve Blower Pilot Valve Ignition Bit 7 Bit...

Page 66: ...ermination is not needed 8 08H PTFI If PTFI is greater than 5 seconds and early spark termination is needed 9 09H PILOT Pilot Hold YP138 only 10 0AH MTFI Main Trial for Ignition 11 0BH MTFI Main Trial...

Page 67: ...MODEL ONLY 15 F R T21 INPUT 16 10 L LOCKOUT M D LIMIT OPEN PTFI 17 11 L LOCKOUT M 8 LIMIT OPEN 18 12 L LOCKOUT M D LIMIT OPEN 19 13 L LOCKOUT FLAME FAIL MTFI 20 14 L LOCKOUT FALSE FLAME 21 15 L LOCKO...

Page 68: ...LIMIT CLOSED 81 51 Reserved for future use 82 52 Reserved for future use 83 53 L LOCKOUT FLAME FAIL PILOT 84 54 L LOCKOUT 3 P INTLK OPEN PILOT 85 55 L LOCKOUT M D LIMIT OPEN PILOT 86 56 L LOCKOUT T13...

Page 69: ...59 60 AUX 7 OPEN 40 28 L 60 P AIR FLOW OPEN DEC HEX STATE TERMINAL YZ300 INTERLOCK ANNUNCIATOR HOLD MESSAGES 94 5E H L1 40 OP CONTROL OPEN 60 3C H 40 41 L1 3 AUX 1 OPEN 61 3D H 41 42 L1 3 AUX 2 OPEN 6...

Page 70: ...to COMMS port jack and the jack is located next to the EXP port Use caution so as NOT to plug the jack into the EXP port The test jacks accept standard plugs having a diameter of 0 078 2mm The maximu...

Page 71: ...Run Switch to Run will allow the control to advance 3 During the PTFI period switching to the Check position will stop the program in the PTFI period allowing for pilot and or scanner alignment adjust...

Page 72: ...em with the supply to the control This could be caused by an improperly sized or faulty transformer faulty load coils or low entry voltage Follow this procedure 1 Monitor the L1 L2 supply throughout a...

Page 73: ...kout Minimum Pilot Test This test assures that the flame detector will not detect a pilot flame too small to reliably light off the main flame The test should be made on every new installation and fol...

Page 74: ...A number 14 AWG copper conductor is adequate wide straps or brackets are preferred rather than lead wires 4 The ground path needs to be low impedance less than 1 ohm to the equipment frame which in tu...

Page 75: ...y ignition cable should be checked periodically for cracking connections and aging In applications using flame rod units it may be beneficial to route a separate return wire from the S2 terminal to th...

Page 76: ...igh humidity the control chassis should be removed and placed in a dry atmosphere when the system is expected to be out of service for an extended period Periodic Safety Check It is recommended that a...

Page 77: ...ALM PCV TEMP 32 350F 32 752F WTR STPT CUT IN CUT OUT MOD RNG MRGNL ALM LIMIT ALM INTEGRAL TRM 0 100 DERIVATV TRM 0 100 AUX1 USE STACK TEMP MNITR TEMP STNDBY WTR PRES AUX1 TEMP 32 350F 32 752F AUX1 PRE...

Page 78: ...NT THML START THML EXIT THML LF Low fire modulating position during thermal shock THML OVRD 0 to 60 min PROGRAM SETUP VALUES PURGE 30 sec to 60 min CNT METHOD DOWN UP PROVE 3 P OPEN NO YES PTFI MTFI T...

Page 79: ...79 NOTES...

Page 80: ...efective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE MAK...

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