FireplaceXtrordinair 36 DV-XL (Direct Vent Extra Large) Owner'S Manual Download Page 37

Page: 37 / 52

Maintenance

3 7

Travis Industries

9 3 5 0 8 1 0 3

1 5 1 0 0 2

Wiring Diagram

Jumper Wire

(Manual

Operation)

Piezo Igniter

Orange

On/Off
Switch

Thermopile

Red

Brown

EPU

terminal

White

Red

Thermocouple

Green

120 Volt
Grounded A.C.
Power Supply

Blower
Rheostat

Blower

Motor

Chassis
Ground

Black

Blower
Thermodisk

Green

White

Black

120 V.

Blower

Circuit

Gas Control Valve

Optional
Remote
Control

Optional
Thermostat

Copper Co-Axial Wire

White

Optional Power Heat Duct Wiring Diagram

Rheostat

Junction

Box

Hot

(black)

Common

(white)

Ground

(green)

Blower

Snap Disk

Fireplace

Rheostat

Fireplace

Blower

Molex

Connector

Molex

Connector

Hot

(black)

Common

(white)

Ground

(green)

Hot

(black)

Common

(white)

Ground

(green)

Heat Duct

Rheostat

Hot

(black)

Common

(white)

Ground

(green)

Hot

(black)

Common

(white)

Ground

(green)

Grounded

to Blower

Power Supply

Hot

(black)

Common

(white)

Ground

(green)

Heat Duct

Blower

Blower

Junction

Box

Optional Second Heat

Duct (same rheostat and

blower wiring as above)

Hot

(black)

Common

(white)

Ground

(green)

Fireplace

Replacement Parts List

Air Shutter Assembly

93006006

Orifice, Gas #48, LP

93006010

Blower, Convection, w Mounting Plate

97300102

Orifice, Pilot, .016

91001506

Blower Mounting Grommets, w Spacers

93005017

Orifice, Pilot, .021

91001505

Blower Rheostat w/ Off Position

98900758

Piezo Igniter

98900751

Brick Floor Plate

93006070

Pilot Assembly, LP

93006021

Burner Tube

93006000

Pilot Assembly, NG

93006020

Control Valve, Gas, LP

97300130

Pilot Tube

91001508

Control Valve, NG

97300120

Pressure Relief Doors

91001541

Conversion Parts, LP

93006030

Regulator, Natural Gas

98900733

Flue Adapter, 6-5/8Ó to 8Ó

98900123

Regulator, Propane (LP)

98900734

Glass Assembly with Frame

93006040

Snap Disk, 120 Degree

98900720

Glowing Ember Strip

93006052

Switch, On/Off

98900747

Knob, for Rheostat

99300657

Template, Installation, Arched

98500692

Latch Tool

93006041

Thermocouple, Gas

98900748

Log Set ( One Piece)

93006050

Thermopile

98900752

Manual

93508103

Wiring Harness, Electric, Internal portion

93006060

Operating Instruction Plate

98900718

Wiring Harness, External Power Connection

91001516

Orifice, Gas, .125Ó , NG

93006011

Summary of Contents for 36 DV-XL (Direct Vent Extra Large)

Page 1: ...oline or other flammable vapors and liquids in the vicinity of this or any other appliance Installation must be performed by a qualified installer service agency or the gas supplier IF YOU SMELL GAS D...

Page 2: ...ural gas NG or for propane LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Ch...

Page 3: ...he thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer AAA AA AA A A A A This unit is not for use with solid fuel Do not...

Page 4: ...ert Term with Two Elbows 6 5 8 Dia 21 Horizontal Terminations with 8 Dia Vent 22 Vent Termination Requirements 23 Gas Line Requirements 24 Fuel 24 Gas Line Connection 24 Gas Inlet Pressure 24 Electric...

Page 5: ...0 BTU Input Per Hour from high to low 23 000 43 000 23 000 43 000 BTU Output on High with blowers on 34 142 34 142 Efficiency with blowers on Up to 79 Up to 80 AFUE Annual Fuel Utilization Efficiency...

Page 6: ...s must be met simultaneously The order of installation is not rigid the qualified installer should follow the procedure best suited for the installation Packing List Propane Conversion Kit Log Set Log...

Page 7: ...as line include an extra 3 length for hookup NOTE if venting directly to the rear make sure there is a min 8 5 8 space centered behind the fireplace for the wall thimble If a 90 elbow is used directly...

Page 8: ...AA 11 1 4 46 1 4 43 19 5 8 Fireplace includes 1 2 standoffs 12 3 4 14 1 2 65 1 2 Raised Fireplaces The fireplace and hearth if desired may be placed on a platform designed to support the fireplace 250...

Page 9: ...AAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AA AA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAA...

Page 10: ...s shown on page 12 add 1 8 to each dimension AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AA AA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAA...

Page 11: ...AAAA The overlap is 1 1 2 along the top of the face NOTE Do not tuck tile underneath the face on the bottom there will be a 1 2 air space below the access door You may do this on the sides and top but...

Page 12: ...the face angles at the top corners of the glass see the illustration below AAAAAAA AAAAAAA AA AA AA AA AA AA Remove these four screws from the face angle Phillips Screwdriver Bend the face angle up an...

Page 13: ...A Note how the tile facing fits behind the face on the side and top and butts up to the face on the bottom When fully installed there will be a 1 2 air space below the access door on the face Do not b...

Page 14: ...hearth installation is correctly completed there will be a 1 2 air space below the access door on the face Do not block this air space it is required for access door opening and proper air flow 3 8 Ti...

Page 15: ...e mantel requirements listed in this manual Combustible Mantels Combustible Mantel 30 Arch face 28 1 2 Rectangular face 24 Min Arch Faces 22 Min Rect Faces Max Mantel Depth is 8 Non Combustible Mantel...

Page 16: ...Diameter Vent for details Part Numbers are listed below Straight Lengths 1208B 6 Pipe Length Black 1207B 9 Pipe Length Black 1206B 12 Pipe Length Black 1204B 24 Pipe Length Black 1203B 36 Pipe Length...

Page 17: ...Minimum framing for fire stop Maintain a minimum 1 clearance from vent to any combustible 8 5 8 or 10 8 5 8 or 10 Apply high temperature silicone to the inner and outer pipe before assembling the sec...

Page 18: ...e and move it so the correct notch falls into the slot on the adjustment bracket This restrictor is in position 1 This restrictor is in position 2 AAAAA AAAAA AAAAA AAAAA To adjust lift up on the adju...

Page 19: ...d upon lab tests The ideal restrictor position may vary slightly especially when the termination is near the demarkation line Four 45 Offsets Restrictor Position 3 AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAA...

Page 20: ...eet 0 feet 12 max 5 feet 0 feet 12 max Use Restrictor Position 1 9 max 9 max 5 feet 10 feet 5 feet 10 feet 0 feet Warning When an elbow is used directly off the top of the fireplace a 2 clearance is r...

Page 21: ...AAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAA...

Page 22: ...AAAAAAAAAAAA 5 feet 0 feet 0 feet 25 max 5 feet 0 feet 25 max Restrictor Position 3 NOTE Horizontal sections require a 1 4 rise every 12 of travel The maximum vertical height is 20 The maximum horizon...

Page 23: ...over a walkway or driveway shared by an adjacent building I Minimum 48 clearance from any mechanical air supply inlet 72 for Canada J Minimum 36 clearance above and 48 below and to the sides of non m...

Page 24: ...installed behind the access door inside the fireplace 13 3 4 Gas Control Valve PILOT ADJ VENT TO L P I O N O F F H I L O 3 8 M P T to 1 2 O D Fitting Factory installed The 1 diameter access hole is lo...

Page 25: ...ower source through this cable clamp Once the wires are attached tighten the clamp to secure the cable Replace the cover removed in step a Attach the common white ground exposed or green wires and hot...

Page 26: ...up and away Set the glass aside to prevent damage Glass Replacement Make sure both bottom latches are facing upwards Position the glass at a 45 angle and lay it on the two tabs below the firebox When...

Page 27: ...ace the kibbles directly over the burner holes AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA One Strip Approximately 7 1 2 by 1 1 2 AAAA AAAA AAA AAA Two Strips Approximately 3 by 1 1 2 Preparing th...

Page 28: ...utside attachments on the side There is no center attachment for rectangular faces Arch Faces Use the inside attachments on the side and the attachment at the center of the face Phillips Screwdriver 5...

Page 29: ...Dealer for a remedy If the vent configuration is installed incorrectly the vent may cause the flames inside the fireplace to lift or ghost a dangerous situation Inspect the flames after installation...

Page 30: ...OFF Blower Knob HI Blower Knob This knob controls the speed of the internal convection blower that pushes the heated air into the room On Off Switch This control is used to turn the fireplace on and...

Page 31: ...s on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flow to the pilot light Press the red button on the pilot igniter repeate...

Page 32: ...main burner on and off manually After the pilot has been started See the instructions included with the remote for details on operation For systems with wall thermostats use this switch to control th...

Page 33: ...rn the dial all the way counter clockwise until it clicks off HIGH The high position is all the way counter clockwise without clicking off LOW Turn the dial all the way clockwise Normal Operating Soun...

Page 34: ...ealer 4 Clean the burner tube especially the burner holes and inspect the following Check for burner pan holes that are cracked severely warped or corroded Make sure the burner assembly is not warped...

Page 35: ...of the two remote control batteries is dead See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the fireplace See the remote control instruc...

Page 36: ...off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner ON OFF MAIN BURNER PILOT ADJ VENT TO L P I O N O F F H I L O...

Page 37: ...nd blower wiring as above Hot black Common white Ground green Fireplace Replacement Parts List Air Shutter Assembly 93006006 Orifice Gas 48 LP 93006010 Blower Convection w Mounting Plate 97300102 Orif...

Page 38: ...the appliance should be located out of traffic and away from furniture and draperies This appliance must not be connected to a chimney flue servicing a separate solid fuel burning appliance This vente...

Page 39: ...micals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weat...

Page 40: ...trips and kibbles if installed page 27 2 Remove the burner see illustration below Remove the screw holding the burner in place Remove the grate and cast brick floor a b c NOTE When replacing the burne...

Page 41: ...in place over the orifice Loosen the air shutter control see page 29 1 2 Wrench Use a 1 2 open end wrench to unscrew the orifice Orifice Air Control Shutter 1 8 4 8 The new LP orifice has 48 stamped o...

Page 42: ...Gas Orifices 1 8 N 2 1 N preferred 5 Install the logs and embers 6 Replace glass and face 7 Remove the regulator from the front of the gas control valve Replace with the propane regulator using the n...

Page 43: ...y PILOT ADJ TO L P I O N O F F Standard Screwdriver Micro 1 16 Standard Screwdriver A Cover Screw Cover Screw Gasket Needle Valve Thermopile Pilot Hood 3 8 Thermocouple The pilot flame should touch on...

Page 44: ...alls Heat Duct Electrical Wiring Blower Box Maximum Duct Length 20 1 Determine the route for the heat duct using the illustration below as a guide A A A A A A AA AA A A A A A AA AA AA AA AA AA AA AA A...

Page 45: ...AA AA 5 1 4 16 This blower was designed for framing on 16 centers construct additional framing if needed c Slide the blower with wires into the hole cut in step a Attach with four screws AA AA AA AA...

Page 46: ...place 1 4 Nutdriver Remove and discard the cover plate Starter Ring 4 Install the air duct Each section when joined must be attached with three screws and duct tape U L 181A P or equivalent Secure the...

Page 47: ...r with the current CSC22 1 Canadian Electric Code in Canada Warning Make sure the fireplace electrical circuit is disabled prior to working on electrical hookup Rheostat Junction Box Hot black Common...

Page 48: ...ow to wire the rheostat NOTE There are two types of junction boxes use the appropriate junction box for your installation a Force the sheathed cable through one of the locking flaps on the junction bo...

Page 49: ...x connector Then attach the molex connector to the fireplace c d Standard Screwdriver Power Source for Fireplace Remove the cover from the fireplace junction box Note you may need to loosen this cable...

Page 50: ...of the wire to the two posts the jumper wire was attached to 1 5 4 2 PILOT IGNITER ON OFF Green Jumper Wire Wire Back of on off switch Side of Fireplace Faceplate Route the wire through the gas inlet...

Page 51: ...ater turns on Decorative Firebacks Part 98500729 Classic 98500728 Firebrick Turn the gas control valve to OFF prior to conducting any service The decorative cast fireback attaches to the walls of the...

Page 52: ...ontal Vent Termination Requirements 23 How this Fireplace Works 36 Vent Lengths 18 Installation Options 5 Items Required for Installation 6 Leaking Gas See Inst on Cover Listing Information 38 Locatio...

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FireplaceXtrordinair 36 DV-XL (Direct Vent Extra Large), Owner'S Manual

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