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FireplaceXtrordinair 35 Custom Builder, Owner'S Manual, Page: 17 / 48

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FireplaceXtrordinair 35 Custom Builder Owner'S Manual Download Page 17

Installation 

(for qualified installers only)

1 5

Travis Industries

9 3 5 0 8 1 1 6

0 3 1 0 0 0

Mantel Requirements

•

Any combustible material above the face must not protrude more than 3/4" from the facing material.  If
it does, it is considered a mantel and must meet the mantel requirements listed below.

Min. 42” 

(from base of fireplace)

Max. 12” 

(from facing material)

Combustible or 

Non-Combustible Mantel

Summary of Contents for 35 Custom Builder

Page 1: ...ly call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a quali...

Page 2: ......

Page 3: ...eration and maintenance of your new fireplace an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your firepl...

Page 4: ...pane LP or LPG Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check for the lab...

Page 5: ...e The pilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer AAA AA AA A A A A This unit is not...

Page 6: ...ngths 18 Vertical Term 0 2 or 4 45 Offsets 19 Horizontal Term with One Elbow 20 Vertical Term with Two Elbows 21 Vent Termination Requirements 22 Gas Line Requirements 23 Fuel 23 Gas Line Connection 2...

Page 7: ...cations Natural Gas Propane Approximate Heating Capacity in square feet 400 to 1 350 400 to 1 350 BTU Input Per Hour from high to low 24 000 to 14 342 24 000 to 13 708 Efficiency 76 7 78 6 AFUE Annual...

Page 8: ...tify your insurance company before hooking up this fireplace The requirements listed below are divided into sections All requirements must be met simultaneously The order of installation is not rigid...

Page 9: ...cal line to a position at the left front of the fireplace If using a remote control or thermostat route the wire to a location near the gas line include an extra 3 length for hookup With an elbow dire...

Page 10: ...ffs 13 1 2 12 3 8 40 1 2 8 3 4 57 3 8 39 7 8 Raised Fireplaces The fireplace and hearth if desired may be placed on a platform designed to support the fireplace approximately 300 Lbs and vent The fire...

Page 11: ...tects the area in front of the fireplace from heat dis coloration or off gassing Travis Industries can not be responsible for floor discoloration in front of the fireplace HINT If using a 36 DV Face p...

Page 12: ...located above the fireplace or sidewall clearance if located to the side of the fireplace see the illustration below HINT Holes are provided in the drywall standoff to attach the standoff to the frami...

Page 13: ...tandard 35B Face removable Drywall Standoff 1 2 Flange on Drywall Standoff Tile Facing Top View 3 8 Tile Fireplace 1 2 Drywall AAA AAA Framing Standard 35B Face removable Drywall Standoff 1 2 Flange o...

Page 14: ...s different tile thicknesses Tile Facing Top View NOTE The framing must line up with the flange on the drywall standoff this provides staibility for the standoff and the drywall AAAA AAAAAAAAA AAAAA F...

Page 15: ...vis Industries 93508116 031000 Face Installation 35 CB Face Hang the 35 CB Face on the screws and bushings at the top inside of the drywall standoff Secure the face with these two screws the screws ar...

Page 16: ...Refer to the illustration of the bracket below right to determine the correct hole or slot for attaching the face to the brackets Steps for installing 36 DV Faces a b c d e Rectangular Bevel Faces Cl...

Page 17: ...uirements Any combustible material above the face must not protrude more than 3 4 from the facing material If it does it is considered a mantel and must meet the mantel requirements listed below Min 4...

Page 18: ...the vent Mimimum 1 clearance in all directions to the vent after the thimble With vertical vent or a 45 offset directly off th top of the fireplace the following requirements apply Firestops or other...

Page 19: ...uirements Minimum framing for fire stop Maintain a minimum 1 clearance from vent to any combustible 8 5 8 or 10 8 5 8 8 5 8 or 9 8 5 8 Slide the vent sections together and turn 1 4 turn until the sect...

Page 20: ...the intake restrictor plate so the correct hole lines up with the holes in the back of the firebox 7 Replace the two screws 5 16 Nutdriver VENT RESTRICTOR The restrictor is shipped like this position...

Page 21: ...AAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AA...

Page 22: ...d restrictor position AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA 5 feet 10 feet max 0 feet 0 feet 5 feet 5 feet 0 feet 0 feet 10 feet max 5 feet 10 feet 12 max...

Page 23: ...AAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAA...

Page 24: ...driveways NOTE may not be used over a walkway or driveway shared by an adjacent building I Minimum 48 clearance from any mechanical air supply inlet 72 for Canada J Minimum 36 clearance above and 48...

Page 25: ...llation within 3 of the heater or inside the fireplace T Handle gas cocks are required in Massachusetts in compliance with code 248CMR Gas Control Valve 3 8 M P T to 1 2 O D Fitting Factory installed...

Page 26: ...ss frame with the latches b Pull the latch out then down to detach it from the glass frame The glass frame hangs on tabs above the firebox Glass Swing the glass frame outwards then lift the it up and...

Page 27: ...AAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAA...

Page 28: ...air shutter if necessary to achieve the correct looking flame see the illustration below The air shutter adjusts the amount of air that mixes with the gas before it exits the burner holes It is used t...

Page 29: ...g the orifice in the U S A refer to ANSI 223 1 Appendix P in Canada B 149 1 or B 149 2 Failure to properly adjust the air shutter may lead to improper combustion and a safety hazard Consult your deale...

Page 30: ...t log On Off Switch Open the access door to view the controls OFF HI LO ON OFF MAIN BURNER IGNITER Pilot Igniter Optional Blower Control Igniter Optional Blower Knob This knob controls the speed of th...

Page 31: ...nside the firebox escape If you smell leaking gas follow the directions on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flo...

Page 32: ...and Off O F F R O O M T E M P F F SE T TE MP TIM ER MI N Tim e Se t Tim e Ca nc el A u t o OF F ON Use this switch to turn the main burner on and off manually After the pilot has been started See the...

Page 33: ...nd off you will hear a dull clicking sound This is the valve opening up and shutting down Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off The appliance will c...

Page 34: ...llowing Check the burner for cracked holes warpage or corrosion Check the firebox and area around the pilot to make sure there is no warping or damage If any problem is found discontinue use and conta...

Page 35: ...r is turned Off One of the two remote control batteries is dead See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the fireplace See the re...

Page 36: ...rate the main burners The main burners are switched on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner O...

Page 37: ...006515 Pilot Assembly NG S I T Berkshire Prairie 93006700 Burner Assembly 93006523 Pilot Electrode S I T Pilot Assemblies 93006511 Burner Mixing Tube 93006517 Pilot Hood Removeable S I T Pilot Assembl...

Page 38: ...ike carpeting and bedding is present The control compartment the burner compartment and all circulating air passageways of the appliance must be kept clean and clear at all times Due to high temperatu...

Page 39: ...e unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage...

Page 40: ...rior to installing the gas line to ensure proper gas use 1 Remove the glass see page 24 Remove the logs and kibbles if installed page 25 2 Remove the burner see illustration to the right Remove the bu...

Page 41: ...Wrench Use a 1 2 open end wrench to unscrew the burner orifice NOTE Screw the LP orifice in so the orifice shoulder protrudes 5 16 indicating full insertion 4 3 5 4 The new LP orifice has 054 stamped...

Page 42: ...regulator from the front of the gas control valve Replace with the propane regulator using the new gasket and screws included with the regulator NOTE Leak test this area after the heater is installed...

Page 43: ...nstall the fireback prior to installing the log set Locate the four dimples on the firebox walls two on the back one on each side Use a power drill with a 1 4 socket and the included self drilling scr...

Page 44: ...rections below Attach the molex connector from the blower wiring harness to the molex connector protruding from the fireplace a b c TO POWER SOURCE LO OFF HI Remove this screw and attach the ground wi...

Page 45: ...embly are in place they dampen the blower keeping it quiet 3 Install the blower following the directions below LO OFF HI a Slide the blower into place behind the gas control valve Attach the blower to...

Page 46: ...the cover removed in step a Attach the common white ground exposed or green wires and hot black wires from the power source to the electrical connector attached to the fireplace c d Standard Screwdriv...

Page 47: ...Optional Equipment for qualified installers only 45 Travis Industries 93508116 031000...

Page 48: ...s 5 Horizontal Vent Termination Requirements 22 How this Fireplace Works 34 Vent Lengths 18 Installation Options 5 Items Required for Installation 6 Leaking Gas See Inst on Cover Listing Information 3...

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