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FireBird HEAT PAC 120/150, Installation Servicing & Operating Instructions, Page: 40 / 56

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FireBird HEAT PAC 120/150 Installation Servicing & Operating Instructions Download Page 40

38

10

SPARE PARTS-BURNER

10-A Burner Parts Illustration

Riello RDB Burner

Riello RDB Burner Parts

No.

Code Spare Parts

Description

1

3008512

Gasket

2

3006384

Flange

3

3002433

Cup-Shaped Head

3

3002447

Cup-Shaped Head

4

3007513

Electrode Assembly

5

3006552

Electrode Bracket

6

3008642

Nozzle Holder

7

3008878

Kit Seals

8

3008643

Collar

9

3008794

High Voltage Lead

10

3005708

Fan

10

3008645

Fan

11

3008647

Air Damper Assembly

11

3008839

Air Damper Assembly

12

3008646

P.E. Cell

13

3008863

Lead

14

3007479

Capacitor 4uf

15

3007582

Needle Valve

16

3008651

Regulator

17

3000439

Pump Seal

18

3008654

Pump

19

3008653

Filter - O - Ring

20

3007162

O - Ring

21

3009068

Connector

22

3007672

Flexible Oil Line

23

3008644

Tube

24

3008876

Pressure Gauge

25

3000443

Joint

26

3008650

Motor

27

3008648

Coil

28

3008879

Cover

29

3008851

Lead Coil

30

3008652

Control Box 535RSE/LD

31

3008649

Projection

Summary of Contents for HEAT PAC 120/150

Page 1: ...D B O I L E R S THIS MANUAL MUST REMAIN WITH THE HOUSEHOLDER ON COMPLETION OF INSTALLATION I S EN ISO 9002 I N S T A L L A T I O N C O M M I S S I O N I N G S E R V I C I N G USER INSTRUCTIONS S y s t...

Page 2: ......

Page 3: ...ervals 7b The oil tank 7c The boiler 7d The Burner 8 FAULT FINDING P 22 23 9 TECHNICAL SPECIFICATIONS P 24 30 9a Boiler Dimensions 9b Boiler Specifications Recommendations Etc 9c Oil Burner Performanc...

Page 4: ...are designed and manufactured to meet all the latest European standards and the thermal efficiency requirements of the Boiler efficiency Regulations 1993 All Boilers can be fitted to a conventional f...

Page 5: ...igh dust levels are only likely to arise following harsh abrasion Generally normal handling and use will not give discomfort Follow good hygiene practices wash hands before consuming food drink or usi...

Page 6: ...F the mains electrical supply to the boiler When servicing always switch off the mains supply to the boiler WARNING Re Wiring of boiler In the situation where the primary flow from the boiler is plumb...

Page 7: ...y obvious problems such as oil leaks loose connections etc ENSURE OIL TANK CONTAINS CORRECT GRADE FUEL To restart the boiler 1 Press reset button see diagram above 2 Ensure that the boiler thermostat...

Page 8: ...ting and maintenance of Services supplying water BS 7671 Current lEE Regulations Local Water Undertaking Byelaws The Control of Pollution Oil Regulations In addition the work must comply with OFTEC In...

Page 9: ...d flue system is installed to comply with manufacturers instructions and AS1691 1985 Domestic Oil fired Appliances Installation Please ensure that the appliance is bolted to the floor for seismic rest...

Page 10: ...and the following points should be considered 1 Tiled surfaces in a small room will amplify noise particularly if the wall construction is hollow 2 If a conventional flue passes through a bedroom it i...

Page 11: ...any time Flue pipes should be safely sealed into the wall to prevent flue gases re entering room or building Refer also to page 16 PREPARING BOILER FOR CONVENTIONAL CHIMNEY FLUE OPERATION Before insta...

Page 12: ...emperature sealant to the O ring on the inner flue pipe to insure a positive seal Push the flue pipe through the 125mm hole in the wall Secure the flue adaptor to the Boiler IMPORTANT A 50mm 2inch gap...

Page 13: ...le in the wall IMPORTANT A 50mm 2inch gap must be left between cone cowl and wall Ensure Combustion air pipe protrudes beyond the outer surface of the wall Apply high temperature sealant to the O ring...

Page 14: ...ecure the flue adaptor to the boiler Apply high temperature sealant to the inside of flue Push the flue pipe through the hole in the side panel and place firmly over flue adaptor Boiler C Boiler Push...

Page 15: ...4 FLUE SYSTEMS 13...

Page 16: ...al from terminals on the same wall I Horizontal from terminals on the same wall J Below an opening airbrick window etc K From vertical sanitary pipework L Vertical flue from wall Book three Nov 1997 A...

Page 17: ...combustion accumulating in stagnant pockets around the building or entering into buildings 2 Vertical structure in N 0 and P include tank or lift rooms parapets dormers etc 3 Terminating positions A t...

Page 18: ...opriate Building Regulations for each country should be obtained and fully applied N B Please Carefully Note A For boiler installations in domestic garages in Scotland Part F of Building Regulations p...

Page 19: ...stalling the boiler Refer also to Regulations and Standards listed on page 14 Electrical Supply The boiler and controls require 230V 1 phase 50Hz electric supply with a 5amp fuse THIS APPLIANCE MUST B...

Page 20: ...rs with a waterproof membrane between the piers and tank Polyethylene tanks do not need pier supports and may be mounted on any flat surface which can support the weight of the tank and its contents T...

Page 21: ...e seven of this manual section 2E F 5 E Tigerloop Single Pipe Systems IMPORTANT The Tigerloop should not be fitted inside the dwelling See drawing below and OFTEC manual book 3 page 2 10 Where install...

Page 22: ...re open and that installation conforms with all Standards Regulations and Instructions B Check that boiler baffles are correctly positioned C Check the oil supply by disconnecting the oil supply hose...

Page 23: ...cess door replacing when necessary When refitting this door be careful not to dam age the foil and insulation by over tightening 7 D The Burner Check performance of oil nozzle and replace as necessary...

Page 24: ...8 FAULT FINDING 22...

Page 25: ...8 FAULT FINDING 23 T Repair or Replace Oil Pump r No...

Page 26: ...945 310 170 575 80 100 420 175 90 120 625 710 945 340 170 575 80 100 420 175 120 150 690 720 1010 340 170 575 80 180 475 185 Heat Pac Outline Dimensions Plumbing Access Point Dimensions MODEL D W H A...

Page 27: ...sembly 5 125mm Concentric Flue Weight Dry Incl Pallet 50 70btu s 160 Kg 70 90btu s 162 Kg 90 120btu s 177 Kg Water Content Total 50 70btu s 59 Litres 70 90btu s 59 Litres 90 120btu s 68 Litres Thermos...

Page 28: ...ghput flue type draught oil viscosity etc may give results differing from these laboratory performance figures DIESEL SETTINGS for Firebird Boiler Range Using RDB 2 2 Burner Output Range Nozzle Pump H...

Page 29: ...6 EEC Low Voltage 73 23 EEC Machines 98 37 EEC and Efficiency 92 42 EEC 7 Pump pressure adjustment screw 8 Pressure gauge port 9 Photoresistance 1 Pump 2 Control box 3 Reset button with lock out lamp...

Page 30: ...9 TECHNICAL SPECIFICATION 28 9 D E Riello Burner Specification...

Page 31: ...Firebird S Range has been tested and will operate equally efficiently using Ecoflam or Sterling Burners which may also be fitted as original equipment Refer to separate burner instructions booklet pa...

Page 32: ...To Burner Mains In Here Safety Limit Thermostat Temperature Control Dial Reset Pin Inside Screw Off Cover To Dual Temperature Control Thermostat And Safety High Limit Thermostat Firebird Kitchen C Sys...

Page 33: ...System Oil Boiler PART 2 System Filling and Testing 31...

Page 34: ...t end should terminate within 100 mm above inside floor level and be in a visible and accessible position No tundish is necessary in this position and householder should be advised that this discharge...

Page 35: ...ssel will be required to be fitted to the return pipe as close as is practicable to the boiler There should be no valves or restrictions between vessel and boiler See page 34 for vessel sizes If stati...

Page 36: ...volume required as given in above table EXAMPLE using above table If Total water content of system 150 litres And Initial system pressure required is 1 0 bar Then Vessel volume required from above ta...

Page 37: ...point to give a minimum static head of 300 mm between it highest point and cistern The manual filling system fitted to boiler should then be disconnected and connection points blanked off This system...

Page 38: ...r water leaks having pressurised it to 1 5 2 5 bar Correct any leaks then check operation of safety valve by admitting further water until this valve operates This should occur when system pressure ri...

Page 39: ...37 System Oil Boiler PART 3 Spare Parts...

Page 40: ...008794 High Voltage Lead 10 3005708 Fan 10 3008645 Fan 11 3008647 Air Damper Assembly 11 3008839 Air Damper Assembly 12 3008646 P E Cell 13 3008863 Lead 14 3007479 Capacitor 4uf 15 3007582 Needle Valv...

Page 41: ...3 C P M U P 7 1 3 4 4 0 0 0 3 A T N I O J 8 1 6 3 8 2 0 0 3 C R O T I C A P A C R O T O M 9 1 8 4 6 8 0 0 3 B L I O C 0 2 6 5 8 8 0 0 3 R O T C E N N O C 1 2 9 4 6 8 0 0 3 N O I T C E T O R P 2 2 3 1...

Page 42: ...40 10 C System Pluming Parts Illustration 10 SPARE PARTS BOILER System Boiler Elevation 4b System Boiler Plan 4 4a 2 1 3 14 9 6b 1 6a 6 2 3 7 5 8 10 12 13 11...

Page 43: ...g loop check valve 1 1 1 5 Circulating Pump 1 1 1 FC 03102 6 10 Ltr Pressure Vessel 50 70 1 FC 0306070 12Ltr Pressure Vessel 70 90 1 FC 0306090 14 Ltr Pressure Vessel 90 120 1 FC 0306012 7 Pump Valve...

Page 44: ...s Illustration Firebird System Range 50 70 70 90 10 SPARE PARTS BOILER Flue Gas Analysis Point View Glass Assembly 15a 15b 15 16a 16 Firebird System 50 50 White Cased Model Firebird System 70 90 White...

Page 45: ...Viewing glass gasket P70 L 45 1 16 Flue gas analysis cover FC 03113 1 16a Flue gas analysis cover gasket FC 03114 1 1 Side Panel L H Side FC03118L 1 2 Side Panel R H Side FC03118R 1 3 Dual Stat IM TLS...

Page 46: ...0 150 White Cased Model 10 SPARE PARTS BOILER Flue Gas Analysis Point View Glass Assembly 15a 15b 15 16a 16 Firebird System 90 120 White Cased Model Remove Second Row Of Baffles when output is at lowe...

Page 47: ...10 1 15a Viewing glass FC 03111 1 15b Viewing glass gasket P70 L 45 1 16 Flue gas analysis cover FC 03113 1 16a Flue gas analysis cover gasket FC 03114 1 1 Side Panel L H Side SS150 LH L 01 1 2 Side P...

Page 48: ...102 1 5 Front HP70 L 103 1 6 Back HP70 L 104 1 7 Back flue outlet HP70 L 106 1 8 Top HP70 L 105 1 9 Boiler Door P70 L 08 1 9a Door Gasket P70 L 41 1 10 Baffles P90 L 09 3 11 Flue Kit HP70 L 14 3 1 12...

Page 49: ...e HP90 108 1 5 R L Service side HP90 109 110 2 6 Flue MF14 5BK 1 6a Flue drip tray 1 7 Back HP90 104 1 8 Top HP90 105 1 9 Boiler Door P70 L 08 1 9a Door Gasket P70 L41 1 10 Burner flange See Burner Pa...

Page 50: ...ler Door P120 L 08 1 9a Door Gasket P120 L41 1 10 Burner flange See Burner Parts Book 1 11 Burner Riello G5X LD35 1 12 Flue Chimney HP120 208 1 13 Baffle P120 L 09 8 14 Electrical Box P70 L 48 1 15 Th...

Page 51: ...ER COMMISSIONING ENGINEER In block capitals ADDRESS POSTCODE TEL DATE NAME COMMISSIONING COMPANY SIGNATURE COMMISSIONING CHECK DETAILS Burner Model Oil Type Nozzle Type Nozzle Size Nozzle Angle Pump P...

Page 52: ...Engineer should advise householder Burner Model Oil Type Nozzle Type Nozzle Size Nozzle Angle Pump Pressure Air Smoke Reading Flue Draft W g CO2 F G T C Flue Seal Gaskets Fire Valve Location CHECK Wa...

Page 53: ...Engineer should advise householder Burner Model Oil Type Nozzle Type Nozzle Size Nozzle Angle Pump Pressure Air Smoke Reading Flue Draft W g CO2 F G T C Flue Seal Gaskets Fire Valve Location CHECK Wa...

Page 54: ...NOTES...

Page 55: ...lid claim made after 3 years will not include labour costs h Firebird s prior authorisation must be obtained before examination or repair of the boiler takes place i Firebird will examine all claims m...

Page 56: ...the right to change without prior notice the specification of our products at any time and be without obligation to make similar changes in products previously produced New Zealand Distributor Central...

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