fimotec-fischer 90.0210.61 Operating Instructions Manual Download

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Operating instructions FS-26E

Status as of 10 / 2019

Page 1

Operating instructions

Frequency control unit FS-26E
for vibratory conveyor

Art. no.: 90.0210.61

fimotec-fischer GmbH & Co. KG

Friedhofstraße

D -78588 Denkingen

Tel:

+49 (0)74 24 - 88 4-0

Fax:

+49 (0)74 24 - 88 4-50

E-mail:

[email protected]

Internet: www.fimotec.de

Summary of Contents for 90.0210.61

Page 1: ...age 1 Operating instructions Frequency control unit FS 26E for vibratory conveyor Art no 90 0210 61 fimotec fischer GmbH Co KG Friedhofstraße 13 D 78588 Denkingen Tel 49 0 74 24 88 4 0 Fax 49 0 74 24 88 4 50 E mail post fimotec de Internet www fimotec de ...

Page 2: ...ins voltages from 95 253 V 50 or 60 Hz Umin and Umax limits of the output voltage can be set separately and independently of one another Adjustable current limit for maximum solenoid current Soft start soft stop can be adjusted separately Analog setpoint setting Vibration amplitude readjustment Backup copy of work parameters and factory settings can be called up Selectable vibration frequency full...

Page 3: ...evention and safety regulations for your specific application Before commissioning check whether the nominal voltage of the device agrees with the local mains voltage Emergency Stop mechanisms must remain active in all operating modes Unlocking the Emergency Stop mechanism must not result in uncontrolled reactivation The electrical connections must be covered Protective conductor connections must ...

Page 4: ...ent circuit is interrupted via a switch or relay the control device could be damaged If the control device is switched on the device plug on the operated vibratory conveyor device may never be plugged in or unplugged The control device might be damaged as a result Parameters which are in the menu structure but are not described in these instructions represent spaceholders which either have no func...

Page 5: ... set voltage value A limiter stage limits the load current of the capacitors to 6 A in the moment of switch on Possible switch on peaks are minimized this way Furthermore both the soft start as well as the soft stop when the output voltage is switched on off are activated via the control input and are for increasing and decreasing the conveying capacity with time control so that ordered bulk mater...

Page 6: ...evice Important note Connection lines must be shielded Warning Procedure for high voltage test L and N must be connected with each other Test voltage may not be higher than 1000 V AC Every device must be tested separately If the above criteria are not complied with the device could be damaged and the warranty will be void Caution The cover of the device is made of plastic Screwing on the cover wit...

Page 7: ... pin for connecting oscillation amplitude sensor and valve output 1 A1 X24 D Flange plug 3 pin for connecting status output A5 X23 S Flange socket 4 pin for connecting sensor inputs E2 E3 X22 F Mains supply line G Grounding bolt H Vibratory conveyor connection 3 PE I Mains voltage connection via STAKEI20 X10 K Connection valve output 2 via STAKEI20 X12 L Mains switch M Mains fuse ...

Page 8: ...Operating instructions FS 26E Status as of 10 2019 Page 10 3 2 Connections operating elements of control boards ...

Page 9: ...12 is switched on and off parallel to output X24 Connection higher level enable input E1 Pin 1 24V Pin 2 Enable input menu E1 can only be actuated potential freely Connection status output A5 Pin 1 N O Pin 2 Root Pin 3 N C Sensor input connection E2 E3 Pin 1 24 V Pin 2 GND Pin 3 Sensor input 2 menu E3 Pin 4 Sensor input 1 menu E2 Connection oscillation sensor valve output 1 A1 Pin 1 24 V Pin 2 Val...

Page 10: ... on the control device Via the keypad define the Umin and Umax limits of the required output voltage range Via the keypad for the soft start and soft stop define the characteristics for switching the control input on and off Operating note Before switching on check to make sure the plug connections are correct Switch on the control device with the mains switch Set the setpoint via the keypad in th...

Page 11: ...ection from the mains only the power semiconductors are shut off Display or Operating note Jump to amplitude display By simultaneously pressing the 2 and 3 keys the Amplitude root display is called up Display VALUE KEYS 0 and 1 MENU KEYS 2 and 3 PROGRAMMING KEY 4 SAVE KEY 5 LEVEL KEYS 6 and 7 Operating note Error status query If an error is registered the display starts to flash By pressing the 0 ...

Page 12: ...itched to without entering an operator code The amplitude can now be changed with the 0 and 1 keys If the 4 key is pressed in all other parameters the entry of an operator code is expected After entering the code this must be confirmed with the 5 key If the code is correct programming mode is switched to Depending on the access authorization different codes are available for this see the Operator ...

Page 13: ...e except for the Amplitude parameter A or B Press the 5 key to confirm the code Change the parameter value with the 0 and 1 keys Save the value with the 5 key Alternatively exit programming mode without saving by pressing the 4 key 4 2 Menu structure Enable input E1 Sensor input E2 Sensor input E3 Control parameter vibratory conveyor Control parameter valve output 1 Control parameter status output...

Page 14: ...itude limit V Code B Value can be set from 1 230 depending on the mains voltage range Increment 1 V Limited by min amplitude limit Parameter Current limitation A for the vibratory conveyor Code B Value can be set from 0 1 6 0 Increment 0 1 A For protection of the magnets the value is set to the max permissible current of all connected magnets Parameter Frequency Hz Code B Value can be set from 5 0...

Page 15: ...ation sensor connected U Acceleration sensor with voltage output I Acceleration sensor with current output If a sensor type is activated the menu for the setpoint specification is supplemented with menu item b Setpoint specification for acceleration sensor Parameter wave form selection function Code B Value can be set to G H G Full wave H Half wave only every other oscillation is output Parameter ...

Page 16: ...trolled via logic level 0 Parameter parameter backup function Code A and B Value can be set to 0 bs br rE 0 No function bs Save backup parameters br Load backup parameters rE Load factory settings Parameter nominal acceleration g Code A and B Value can be set from 0 0 20 0 Increment 0 1 g Acceptance of the current acceleration value by simultaneously pressing the 0 and 1 keys in programming mode ...

Page 17: ...F1 S line segment bottom row pos 1 from the left Status display Outputs A0 A7 depending on availability The upper row of line segments shows the physical status i e if voltage is applied to the corresponding output a line segment is displayed E g 24 V DC at A1 line segment upper row pos 2 from the left The lower row of line segments shows the logical status i e according to the logical input and o...

Page 18: ...able A logical 1 causes a reaction A logical 0 causes no reaction Parameter F1 function Code A and B Value can be set to O S O An applied HI signal is not inverted and is further processed as logical 1 An applied LO signal is not inverted and is further processed as logical 0 S An applied HI signal is inverted and is further processed as logical 0 An applied LO signal is inverted and is further pr...

Page 19: ...verted and is further processed as logical 0 An applied LO signal is inverted and is further processed as logical 1 Parameter Dropout delay S1 s Code A and B Value can be set from 0 0 99 9 Increment 0 1 s There is a logical result depending on the inversion If the logical result is 1 the output is switched off with a delay by the time S1 Parameter Pick up delay S2 s Code A and B Value can be set f...

Page 20: ...verted and is further processed as logical 0 An applied LO signal is inverted and is further processed as logical 1 Parameter Dropout delay S1 s Code A and B Value can be set from 0 0 99 9 Increment 0 1 s There is a logical result depending on the inversion If the logical result is 1 the output is switched off with a delay by the time S1 Parameter Pick up delay S2 s Code A and B Value can be set f...

Page 21: ... to O S The function has a direct influence on the physical state of the vibratory conveyor inversion of the physical state O An applied HI signal is not inverted and is further processed as logical 1 An applied LO signal is not inverted and is further processed as logical 0 S An applied HI signal is inverted and is further processed as logical 0 An applied LO signal is inverted and is further pro...

Page 22: ...is 0 the logically further processable state feedback is passed on as 0 delayed by the time S2 Otherwise the state remains as is Parameter Logic function Code A and B Value can be set to O U S Result physical state of the vibratory conveyor before the function F1 O OR operation of all available and active value entry 0 LEX 1 inputs and active 0 LAX 1 outputs feedback U AND operation of all availab...

Page 23: ...Valve output A1 function Code A and B Value can be set to 0 or 1 0 Output switched to inactive not considered in the logic 1 Output switched to active considered in the logic Parameter Status output A5 function Code A and B Value can be set to 0 or 1 0 Output switched to inactive not considered in the logic 1 Output switched to active considered in the logic Function example Drive is switched via ...

Page 24: ...on the physical state of the transistor output inversion of the physical state O An applied HI signal is not inverted and is further processed as logical 1 An applied LO signal is not inverted and is further processed as logical 0 S An applied HI signal is inverted and is further processed as logical 0 An applied LO signal is inverted and is further processed as logical 1 Parameter Logic function ...

Page 25: ...e set to 0 or 1 0 Input switched to inactive not considered in the logic 1 Input switched to active considered in the logic Parameter Status input A0 function Code A and B Value can be set to 0 or 1 0 Input switched to inactive not considered in the logic 1 Input switched to active considered in the logic Parameter Status input A5 function Code A and B Value can be set to 0 or 1 0 Input switched t...

Page 26: ... set to O S Function has a direct influence on the physical state of the relay output inversion of the status O Applied HI signal is not inverted and is further processed as logical 1 Applied LO signal is not inverted and is further processed as logical 0 S Applied HI signal is inverted and is further processed as logical 0 Applied LO signal is inverted and is further processed as logical 1 Parame...

Page 27: ...1 Otherwise the state remains as is Parameter Logic function Code A and B Value can be set to O U S Result physical state of the relay output before the function F1 O OR operation of all available and active value entry 0 LEX 1 inputs and active 0 LAX 1 outputs feedback U AND operation of all available and active value entry 0 LEX 1 inputs and active 0 LAX 1 outputs feedback S ACCUMULATION operati...

Page 28: ...ed to active considered in the logic 4 11 Setting the amplitude After power ON the display switches to the Amplitude root display Programming mode is switched to by pressing the 4 key A dot appears in the second LED from the left It is possible to change the amplitude immediately without entering a CODE Set the desired voltage value and save the result with the 5 key SAVE appears briefly 1 115 230...

Page 29: ...ting magnets of the conveyor by first changing to programming mode see the control panel and operator code Then switch to the next menu item Current limit 0 1 6 0 A Set the maximum permissible total current of the conveyor here As another step it can now be defined whether full wave or half wave mode should be worked with In half wave mode the set frequency is cut in half automatically thereby inc...

Page 30: ...device s own current display or an external moving iron instrument can be used For the conveying operation to be stable an offset from the determined resonant frequency approx 1 2 Hz must be set preferred resonant frequency 1 2 Hz This frequency offset must be determined by the system setter since different conditions may prevail on different conveying drives Since the conveying speed is reduced o...

Page 31: ...anel and operator code Start in Amplitude root display Parameter F1 function Value can be set to O S O Applied HI signal is not inverted and is further processed as logical 1 Applied LO signal is not inverted and is further processed as logical 0 S Applied HI signal is inverted and is further processed as logical 0 Applied LO signal is inverted and is further processed as logical 1 If F1 is set to...

Page 32: ...menu item re Proceed analogously to saving Your operator code specific parameters will be reset to the factory settings To restore your backed up data select the menu item br Proceed analogously to saving Your operator code specific parameters will be loaded To back up your settings select the menu item bs and press the 5 key The security query sure appears Press the 5 key again to save Save appea...

Page 33: ...tor for this Use the jumpers on the control board to select the type of external setpoint C D A B Bridge between C D 4 20 mA Bridge between A B 0 10 V or Potentiometer Parametrize the menu item AE on level 0 with the desired setpoint value via the control panel by changing to programming mode in menu item AE first see control panel and operator code Start in Amplitude root display Parameter Setpoi...

Page 34: ...e Connection valve output 2 Pin 1 L Pin 2 N PE Protective conductor Attention Output X12 is switched on and off parallel to output X24 Program the required control related parameters on LEVEL 0 5 Options Transistor and triac switch depending on input 2 and its delay times 1 LE2 1 Parallel connection to drive if drive is also switched via E2 status output of vibratory conveyor Transistor switches d...

Page 35: ...sensor BS5 here should report the movement and acceleration value of the conveyor back to the control circuit of the control device It is therefore very important that no additional secondary vibrations are measured which are caused by unfavourable sensor installation BS5 BS 5 The sensor should ideally be mounted in the direction of vibration at the same inclination as the springs of the conveyor ...

Page 36: ...value The sensor measures the current acceleration of the conveyor A sinusoidal output voltage or a normalized output current of the sensor results The acceleration increases with increasing vibration frequency At high frequencies and small vibration amplitudes the sensor output signal can be greater than for small frequencies and larger vibration amplitudes Due to the very different acceleration ...

Page 37: ...n is supplemented with menu item b Setpoint specification for acceleration sensor Parameter min acceleration limit g Code B Value can be set to 0 0 20 0 Visible after code input increment 0 1 g Lower value in readjustment range Parameter max acceleration limit g Code B Value can be set to 0 0 20 0 Visible after code input increment 0 1 g Upper value in readjustment range Control parameter Proporti...

Page 38: ...Program parameter 0t with read off value Leave parameter 0t at 0 00 for maximum control range Reset amplitude for optimum running Teach parameter nominal acceleration 0t press 0 and 1 keys simultaneously The current g value is accepted Set nominal value specification parameter 0AE to b Control active The vibration amplitude is kept constant If the system should start to vibrate it can be attempted...

Page 39: ...pin Connection via potential free contact Input E2 E3 Socket 4 pin 24V max 50 mA PNP Switching level HI 6 24V Switching level LO 0 4 V Relay status output A5 Binder plug 3 pin 5A 250V Valve output 1 A1 M12 socket 4 pin 24V 200 mA max Valve output 2 A1 STAKEI 20 230V 1A max Acceleration sensor M12 socket 4 pin 24V max 50 mA Output stabilization Max voltage change of 1V Housing Aluminium base plate ...

Page 40: ...External potentiometer U Voltage 0 10 V DC I Current 4 20 mA b Acceleration sensor F Wave form 0FO G full wave or H half wave G Lower acceleration limit 0t 0 0 20 0 0 0 Upper acceleration limit 0t 0 0 20 0 20 0 Proportional factor control 0rP 0 1 19 9 5 0 Working mode 0d 0 Off 1 Continuous operation E Control S Backups 0old 0 Work parameters br Read backup bs Save backup re Factory settings 0 Nomi...

Page 41: ... Pick up delay 0 S1 0 0 9 9 s 4 0 s Dropout delay 0 S2 0 0 9 9 s 2 0 s Logic operation 0 L O OR U AND S ACCUMULATION O For input which can be activated with logic 0 LE2 Inactive 0 active 1 1 For input which can be activated with logic 0 LE3 Inactive 0 active 1 0 For input which can be activated with logic 0 LA1 Inactive 0 active 1 0 For input which can be activated with logic 0 LA5 Inactive 0 acti...

Page 42: ...lay 5 S1 0 0 9 9 s 0 0 s Dropout delay 5 S2 0 0 9 9 s 0 0 s Logic operation 5 L O OR U AND S ACCUMULATION O For input which can be activated with logic 5 LE2 Inactive 0 active 1 0 For input which can be activated with logic 5 LE3 Inactive 0 active 1 0 For input which can be activated with logic 5 LA0 Inactive 0 active 1 1 For input which can be activated with logic 5 LA1 Inactive 0 active 1 0 ...

Page 43: ...onnel Have the mains frequency compared with the data of the vibration magnet by qualified skilled personnel Check the Umax setting Vibratory conveyor vibrates too strongly magnet knocks Umax too high Incorrect vibration frequency set Check the Umax setting Have the vibration frequency of with the data of the vibration magnet the oscillating magnet compared Magnet gets hot Magnet is operated at im...

Page 44: ...load shutdown output power exceeded e g incorrect frequency setting or air gap too wide Critical temperature exceeded on the power output stage Mains voltage lies outside of the standard voltage ranges 90 130 V and 190 250 V Nominal control value cannot be reached Short circuit shutdown defective magnet ground fault defective cable Data loss in the EEPROM Processor communication error Special erro...

Page 45: ...G herewith confirms that this device meets the following directives Low voltage directive 2014 35 EU EMC directive 2014 30 EU Standards EN 61000 6 4 and EN 61000 6 2 The declaration of conformity is archived at the manufacturer 11 Service If you have any questions or problems please contact the supplier directly Manufacturer hotline for fimotec fischer GmbH Co KG Tel 0049 7424 884 0 Note Please ke...

Page 46: ...ion to a FSM 137 control or FS 16 FS 18 TD 16 control unit 3 m X23 91 4280 02 Disable connection to a FSM 137 control or FS 16 FS 18 TD 16 control unit 5 m X23 91 4280 03 Disable connection to a FSM 137 control or FS 16 FS 18 TD 16 control unit 0 3 m X23 91 4280 04 Oscillation amplitude sensor SWS 20 X24 90 1130 04 Connection of a sorting air valve 24 V 3 m angled socket X24 91 4220 03 Y piece for...

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