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Festo MPAC-VI Manual Download Page 72

MPAC-VI

72

Festo – MPAC-VI-EN – 2017-12a – English

– Type of pilot control

26

. . . . . . . . . . . . . . . . . . .

Pneumatic supply

16

. . . . . . . . . . . . . . . . . . . . . . .

Ports

– Code

31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

– Size

31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure compensation

17

. . . . . . . . . . . . . . . . . .

Pressure zones

18, 27, 43, 54

. . . . . . . . . . . . . . . .

R

Renew, Silencer

46

. . . . . . . . . . . . . . . . . . . . . . . .

Replace, Silencer

46

. . . . . . . . . . . . . . . . . . . . . . .

Right end plate, Pilot air supply

16

. . . . . . . . . . . .

S

Safety instructions, General

7

. . . . . . . . . . . . . . .

Separation of pressure zones

18

. . . . . . . . . . . . .

Silencer, cleaning or replacing

46

. . . . . . . . . . . . .

Solenoid coil, Current consumption

64

. . . . . . . .

Start-up pressurisation

38

. . . . . . . . . . . . . . . . . .

Supply

– Main and auxiliary power supply

16

. . . . . . . . .

– with pilot air

16

. . . . . . . . . . . . . . . . . . . . . . . . .

Supply plate

16

. . . . . . . . . . . . . . . . . . . . . . . . . . .

– Dismounting/mounting

50

. . . . . . . . . . . . . . . .

Supply pressure, Internal/external 

pilot air supply

26

. . . . . . . . . . . . . . . . . . . . . . .

Switching times

63

. . . . . . . . . . . . . . . . . . . . . . . .

T

Technical data

58

. . . . . . . . . . . . . . . . . . . . . . . . .

Temperature range, Permitted

60

. . . . . . . . . . . . .

Tie rod

49

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tightening torques

59

. . . . . . . . . . . . . . . . . . . . . .

Torques

59

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tubing connection

31

. . . . . . . . . . . . . . . . . . . . . .

– Mounting/dismounting

32

. . . . . . . . . . . . . . . .

V

Vacuum operation

29, 43

. . . . . . . . . . . . . . . . . . .

Valves

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

– dismounting/mounting

46

. . . . . . . . . . . . . . . .

– Identification code (ident. code)

13

. . . . . . . . .

– Overview

65

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

W

Weights, Components

58

. . . . . . . . . . . . . . . . . . .

Summary of Contents for MPAC-VI

Page 1: ...Pneumatics description 8023740 2017 12a 8075694 Valve terminal MPAC VI ...

Page 2: ...ent them Warning Hazards that can cause death or serious injuries Caution Hazards that can cause minor injuries Other symbols Note Material damage or loss of function Recommendations tips references to other documentation Essential or useful accessories Information on environmentally sound usage Text designations Activities that may be carried out in any order 1 Activities that should be carried o...

Page 3: ... I Port interface IO Link 11 2 4 Description of components 12 2 4 1 Manifold sub bases and electronics modules 12 2 4 2 Valves 13 2 4 3 Check valves 14 2 4 4 Cover of the manifold sub base 14 2 4 5 Pneumatic supply 16 2 4 6 Pilot air supply 16 2 4 7 Exhaust air 17 2 4 8 Pressure compensation 17 2 4 9 Pressure zone separation 18 2 4 10 Electrical connection 19 2 4 11 Display and operating component...

Page 4: ...lve actuator combination 39 5 Diagnostics and fault clearance 41 5 1 Switching status indication of the solenoid coils 41 5 2 Functional impairments 42 5 3 Operating statuses of the pneumatic system 43 6 Cleaning and maintenance 44 6 1 General safety measures 44 6 2 Cleaning the valve terminal 45 6 3 Maintaining the valve terminal 46 6 3 1 Cleaning or replacing the silencer 46 6 3 2 Replacing the ...

Page 5: ... A Technical appendix 58 A 1 Technical data 58 A 1 1 General 58 A 1 2 Operating and environmental conditions 60 A 1 3 Pneumatics 61 A 1 4 Electrical data 64 A 2 Accessories 64 B Circuit symbol 65 B 1 Overview of valves 65 C Glossary 70 Index 71 ...

Page 6: ...MP Valve terminal with multi pin plug connection Brief description MPAC VMPAC EPL IP Valve terminal with I Port IO Link interface Assembly instructions Valve terminal MPA C Mounting methods of the valve terminal Certificate Valve terminal MPAC VI Supplementary material information regarding food safety Tab 1 Documents relating to the product For all available product documentation è www festo com ...

Page 7: ... for the splash zone in accordance with EN 1672 2 2009 07 The valve terminal is intended for installation in machines or automated systems and may be used only as follows in a faultless technical condition in its original state without unauthorised modifications only the conversions or modifications de scribed in the documentation supplied with the product are permitted within the limits of the pr...

Page 8: ...omponents specified in the technical data Only compliance with the limit values or load limits permits operation of the product in accordance with the relevant safety regulations Observe the instructions and warnings in this documentation 1 2 2 Qualification of specialized personnel The product may be placed in operation only by a qualified electrotechnician who is familiar with the installation a...

Page 9: ... can be used Standard operation with one or more pressure zones Reversible operation with compressed air supply via ports 3 5 and exhaust via port 1 Low pressure operation at 0 3 bar Vacuum operation at 0 9 0 bar 2 1 1 Equipment levels The valve terminal is available in the following equipment levels Electrical connection Valve positions 1 Manifold sub base VMPAC AP 1 with grey electronics module ...

Page 10: ...nnection or I port interface IO Link supply ports 1 3 and 5 2 Manifold sub base with auxiliary power supply supply ports 1 3 and 5 working ports 2 and 4 valve with cover optionally with manual override electronics module 3 Right end plate with ports 1 3 5 12 14 82 84 and L 4 Manifold sub base with working ports 2 and 4 valve with cover optionally with manual override electronics module 5 Spacer bo...

Page 11: ... Sub D connection Connection Number of controllable solenoid coils Left end plate Sub D with 25 pins 1 24 VMPAC EPL MP SD25 Sub D with 44 pins 1 32 VMPAC EPL MP SD44 Tab 2 2 Multi pin plug connection The maximum length of the connecting cable between controller and valve terminal must not exceed 30 m 2 3 2 I Port interface IO Link In addition to the power supply communication is carried over the I...

Page 12: ...se with electronics module The valve terminal can be equipped with the following manifold sub bases Design of the manifold sub bases Type code Manifold sub base with working ports 2 4 and grey electronics module for actuation by one solenoid coil VMPAC AP 14 1 VMPAC AP 14 B 14 Manifold sub base with working ports 2 4 and black electronics mod ule for actuation by two solenoid coils VMPAC AP 14 2 V...

Page 13: ... 3 2 way valves control side 12 normally open control side 14 normally closed mechanical spring return I Two 2 2 way valves normal position closed pneumatic spring return With dual pressure operation Operating pressure via port 1 or port 5 With vacuum operation Operating pressure at port 1 vacuum at port 5 e g for vacuum switching with ejector pulse J 5 2 way bistable valve K Two monostable 3 2 wa...

Page 14: ...s 3 and 5 Mounting of the check valves è Assembly instructions VMPA14 RV 2 4 4 Cover of the manifold sub base To ensure the valve terminal fulfills the IP69k degree of protection a cover must be fitted to protect the valve or cover plate from external influences The cover is mounted on the manifold sub base with two screws è Fig 2 4 The valve terminal can be equipped with the following covers Desi...

Page 15: ... MPAC VI EN 2017 12a English 15 2 1 3 4 5 1 Manifold sub base 2 Valve 3 Mounting screws of the cover 4 Cover of the manifold sub base 5 Cover plate for non assigned valve position Fig 2 4 Manifold sub base with valve and cover ...

Page 16: ...s supplied with internal or external pilot air This pilot air for the total valve terminal also beyond the pressure zones is fed in via the right end plate The type of pilot air supply is determined with the selector sleeve è Fig 2 5 in the right end plate è Tab 2 7 1 2 3 4 5 1 Blanking plug with internal pilot air supply 2 Port 12 14 for external pilot air 3 Right end plate 4 Selector sleeve for ...

Page 17: ... the valve 0 9 8 bar è Appendix A Tab A 5 Operating pressure 3 8 bar Operating pressure free of pressure fluctuations Tab 2 7 Pilot control Conversion between internal and external pilot air supply is described in Chapter 7 4 2 4 7 Exhaust air The exhaust air 3 and 5 of the working air is removed as follows via the left and right end plate optionally via manifold sub base VMPAC AP 14 SP optionally...

Page 18: ...elongs to the next following on to the right pressure zone which is the valve mounted on the manifold sub base with separator in the current pressure zone Installation of the separators is described in chapter 7 5 2 1 3 4 1 Exhaust duct 3 2 Supply duct 1 3 Exhaust duct 5 4 Separators VMPAC TE 1 3 5 Fig 2 6 Pressure zone separators Pressure zone separation of the pilot duct 12 14 is not provided si...

Page 19: ...ions can be found on the valve side front or connection side rear Valve terminal with multi pin plug Sub D connection with 25 or 44 pins Valve terminal with IO Link Sub D interface with 9 pins 1 2 1 Sub D connection on the valve side front side on top 2 Sub D connection on the connection side reverse side underneath Fig 2 7 Electrical connection on the left end plate ...

Page 20: ... terminal 5 6 2 3 4 1 3 2 1 2 3 7 8 1 9 aJ aA 1 Exhaust port 5 2 Exhaust port 3 3 Supply port 1 4 Working port 2 5 Working port 4 6 Pilot air supply port 12 14 7 Pilot exhaust port 82 84 8 Pressure compensation connection L 9 Manifold sub base with supply ports optional aJ Supply plate optional aA Sub D connection interface on the connection side here Fig 2 8 Pneumatic connections ...

Page 21: ...he electrical connection if applicable are located on the valve side of the valve terminal 1 2 3 4 1 Sub D connection interface here on the valve side 2 Inspection window of the switching status indications yellow LEDs 3 Manual overrides MOs non detenting 4 Inspection window of the ident code for the valve Fig 2 9 Display and operating components ...

Page 22: ...e enables the valve to be switched in a not electrically activated de energised status Only the compressed air supply needs to be switched on You should use the manual override mainly when commissioning the pneumatic system in order to check the function and operation of the valve or the valve actuator combination The valve is activated by pressing the manual override After the manual override is ...

Page 23: ...inal When using bio oils oils that are based on synthetic ester or native ester e g rape seed oil methyl ester the maximum residual oil content of 0 1 mg m3 must not be exceeded è ISO 8573 1 2010 2 When using mineral oils e g HLP oils in accordance with DIN 51524 Part 1 to 3 or corresponding oils based on polyalphaolefin PAO the maximum residual oil con tent of 5 mg m3 must not be exceeded è ISO 8...

Page 24: ...sic viscosity 32 CST at 40 C The additional lubrication must not exceed 25 mg m 3 è ISO 8573 1 2010 5 Check the correct lubricator setting è Following section This avoids malfunctions of the valves Setting the lubricator With the machine running typical operating status optionally 0 2 to max 1 drop min 0 5 to 5 drops 1000 l air Checking the setting Check the service units for condensate and lubric...

Page 25: ...ally Compliance with the specified torques Clean connecting services avoidance of leaking and contact errors and intact seals and sealing surfaces Sealing of unused ports with blanking plugs to avoid contamination and maintain reliability For optimum performance of the valve terminal we recommend that the valves should be supplied via more than one supply and exhaust line if more than 6 valves are...

Page 26: ...ilot pressure range for the valves è Appendix A Fig A 1 Fig A 2 you can operate the pilot control with an internally branched pilot air supply Internal pilot air supply is branched centrally from the supply port 1 in the right end plate This also applies when the valve terminal is operated with several pressure zones è Fig 3 1 External pilot air supply If the operating pressure lies below the requ...

Page 27: ...ot pressure è Diagrams Appendix A Fig A 1 Fig A 2 For each pressure zone you need the sealing elements for the corresponding channels For all inside pressure zones you additionally need a supply plate or manifold sub base VPMAC AP 14 SP è Fig 3 1 The ports 1 or 3 5 are on the left end plate for the left outer pressure zone on the right end plate for the right outer pressure zone for all inside pre...

Page 28: ...for supply to pressure zone 1 2 Pressure zone 1 3 Pressure zone 2 4 Pressure zone 3 5 Right end plate with port 1 3 and 5 for supply to pressure zone 3 with port 12 14 for supply to the pilot control of all pressure zones 6 Supply plate with port 1 3 and 5 for supply to pressure zone 2 Fig 3 1 Example Valve terminal with 3 pressure zones ...

Page 29: ...dix A Fig A 1 Fig A 2 The valve terminal must be equipped only with the following valves and if necessary have additional pressure zones Pressure zone supply via port 1 Applicable valve Pressure zone with an operating pressure between 0 9 3 bar1 5 2 way valve monostable ident code M and MS 5 2 way bistable valve ident code J 5 3 way valves ident code B E and G 2x 3 2 way valves ident code HS KS an...

Page 30: ...rating pressure is switched to port 2 with solenoid coil 12 If the valve terminal is also equipped with other valves operate this valve in a separate pressure zone with separate exhaust duct 5 3 4 4 Connecting the pneumatic lines Note Do not use fittings with taper thread The thread in the manifold sub base supply and end plates can be damaged through taper thread Use blanking plugs to seal ports ...

Page 31: ...al pilot air supply 12 14 Gx Fitting in right end plate Ducted exhaust air from the valves 3 or 5 GÅ G 2 Fitting in left and right end plate optional supply plate VMPAC SP O optional manifold sub base VMPAC AP 14 SP 2 Ducted exhaust air from the pilot control 82 84 Gx Fitting in right end plate Air or vacuum 2 or 4 G Fitting in manifold sub bases Pressure compensation L Gx Fitting in right end pla...

Page 32: ... installed tubes with tubing straps or multiple hose holders 1 2 3 Fig 3 3 Mounting the tubing connections 3 5 2 Removing Warning If the pneumatic tubing is under pressure when dismounted it may perform sudden unexpected movements causing injury to persons Carry out the following steps before disconnecting the pneumatic tubing on the valve terminal Deactivate compressed air supply Make sure that a...

Page 33: ...rouble free operation If there are several systems with centrally ducted exhaust air Use check valves in the common exhaust lines 3 5 or 82 84 in order to prevent functional impairment due to back pressures 1 2 3 4 5 6 2 2 6 1 First valve terminal 2 Common exhaust line 3 5 3 Central pilot air exhaust tubing 82 84 4 Central exhaust line 3 5 5 Second valve terminal 6 Common pilot air exhaust line 82...

Page 34: ...s one address remains unused Addressing rules Address assignment is in ascending order without gaps from left to right Address assignment is independent of whether the manifold sub base is equipped with or without a valve Depending on the electronics module a valve position comprising a manifold sub base with elec tronics module occupies the following number of addresses Colour of the electronics ...

Page 35: ...7 1 Less significant addresses of coils 14 2 Higher value addresses of coils 12 3 Supply plate with blue electronics module 4 Manifold sub bases with grey electronics module for valves with a solenoid coil and corresponding valve cover 5 Manifold sub base with black electronics module without valve with valve cover 6 Manifold sub base with black electronics module valve and additional supply 7 Man...

Page 36: ... coils Black electronics module 9 8 5 14 Valve position equipped with Valve with one solenoid coil Grey electronics module 10 11 9 10 6 14 Valve position equipped with Valve with one solenoid coil Black electronics module Address 10 is assigned but is not required by the valve 12 13 11 12 7 Valve position equipped with Cover plate valve position without valve Black electronics module Addresses 11 ...

Page 37: ...m operating voltage endurance stress of the solenoid coils Note the specifications concerning the operating medium 4 1 1 Pressure build up in the overall supply Warning If the build up of pilot air is too slow or delayed this may lead to sudden unexpected movements of the actuators under the following conditions When the compressed air is connected via a safety start up valve gradual pressure buil...

Page 38: ...5 3 14 12 1 12 14 12 14 3 82 84 2 1 2 1 External pilot air 3 to 8 bar branched in front of the safety start up valve 2 Safety start up valve gradual pressure build up of the complete supply Fig 4 1 Example valve cylinder combination with slow pressure build up of the complete system The table below shows the effects of gradual start up pressurisation when electric signals are present External pilo...

Page 39: ...ion Make sure that nobody is in the danger zone Before actuating the manual overrides MO Uncontrolled actuation of solenoid coils can cause the actuators to perform sudden unexpected movements which may cause personal injury and material damage Disconnect the operating voltage supply for the solenoid coils from the correspond ing connections on the valve terminal This prevents accidental actuation...

Page 40: ...rride is dominant in this case Non detenting operation of the manual override reset automatic Operation Valve response Press in the plunger of the MO for example with a blunt plastic pin max 6 5 mm until the valve switches The pilot valve switches and actuates the valve into the switching position Hold down the plunger of the MO The valve remains switched Put down the plastic pin The spring force ...

Page 41: ...are visible through the transparent labelling 12 and 14 on the valve cover LED yellow Switching position of the valve Significance off Normal position Logic 0 signal not present LED number is lit Switching position normal case Logic 1 signal is present valve has switched Normal position error Logic 1 signal is present valve has not switched Operating voltage of the valves lies below the permitted ...

Page 42: ... line connections Check tube mounting Valve or pneumatic system Does not react as expected Check the installation of the tubing lines Check the electric cables Does not react After switching on again check the operating pressure if necessary for each pressure zone Set operating pressure in accordance with instructions in chapter 3 Servicing required For valve terminals which must be operated with ...

Page 43: ...d Two or more pressure zones Limitation of the pressure zones by means of separating seals in the blocked channels Corresponding number of pneu matic supply plates for supplying the various pressure zones Subsequent conversion possible see Chapter 5 Vacuum or low pressure operation Externally supplied regulated pilot air supply 3 8 bar Valves with ident code D H I K and N are not suitable for vacu...

Page 44: ...nd components of the valve terminal with great care Note espe cially the following when mounting components Screws inserted exactly prevents damage to threads Screws must be turned by hand only and inserted so that the self cutting threads can be used Comply with the specified torques Threaded fittings must be free of distortion and mechanical tension Check seals for damage to maintain IP degree o...

Page 45: ...d an unintended actuation of the manual override from the high pressure spray Note Material damage to the valve terminal and seals Do not hold a focused or rotating high pressure spray on the valve terminal especially on the seals Material damage can occur from incorrect cleaning Festo recommends maintaining the following para meters during cleaning Water pressure 100 bar Spray distance 300 mm Fla...

Page 46: ...alfunctions If you remove the exhaust air at the valve terminal via silencers Contamination of the silencers can cause an increase in pressure in exhaust ducts 3 and 5 Clean the silencers when these are discoloured yellow black or a dark colour or replace them You can then guarantee excellent functioning of the silencers and avoid malfunctioning of the valves 1 Loosen and remove the silencers 2 Cl...

Page 47: ...positioned correctly between the manifold sub base and valve or cover plate The cord seal must sit in the cut out of the valve or cover plate 4 Insert the valve or cover plate into the manifold sub base è Fig 6 2 5 Tighten the screws for the valve or cover plate at first so they are hand tight and then tighten firmly tightening torque 0 65 Nm 10 6 Put the IP seal and the cover onto the manifold su...

Page 48: ...MPAC VI EN 2017 12a English 1 2 3 4 5 6 7 8 1 Sealing disc 2 Mounting screws of the cover 3 Cover of the manifold sub base 4 Valve 5 Cord seal 6 Manifold sub base 7 IP seal 8 Mounting screws of the valve Fig 6 2 Mounting of valve or cover ...

Page 49: ...combinations of components and accessories can be found in the Festo Catalogue è www festo com catalogue 7 1 Tie rod system The mechanical connection between the modules of the valve terminal is achieved via a tie rod system in the manifold sub base supply and end plates Design The tie rod system of the valve terminal consists mainly of three parts Threaded rod with lug for spanner size 5 Threaded...

Page 50: ... 1 the following maximum number of valve positions results è Tab 7 2 Controllable solenoid coils per valve position max number of valve positions1 1 322 2 163 1 For manifold sub bases with electronics modules of the same type 2 Maximum of 24 manifold sub bases for valve terminal with Sub D multi pin plug connection with 25 pins è Tab 2 1 3 Maximum of 12 manifold sub bases for valve terminals with ...

Page 51: ...bases for damage 2 Replace damaged cord seals 3 Screw the extension pieces of the tie rods between the threaded rods and threaded sleeves è Fig 7 1 and tighten them by hand For an extension of the valve terminal by several components the extension pieces are screwed together in a row between the threaded rod and the threaded sleeve 4 Check that all five tie rods of the valve terminal are the same ...

Page 52: ...e rods 9 Then tighten the screws A F 6 in the sequence 1 5 è Fig 7 4 as follows 1st step hand tight 2nd step 2 0 Nm 10 3rd step 3 5 Nm 10 10 Then check the torque on all five screws as the torque on the screws can change during the tighten ing process 1 2 3 4 5 Fig 7 4 Fittings in the right end plate ...

Page 53: ...ld sub base or supply plate the valve terminal must be partially disassembled è Section 7 2 7 4 Conversion between internal and external pilot air supply Mixed operation of the valve terminal with internal and external pilot air supply is not intended Independently of the available pressure zones for various operating pressures all solenoid coils of the valve terminal are supplied with a common pi...

Page 54: ...ly 5 Fitting for connecting the external pilot air supply Fig 7 5 Conversion to external pilot air 7 5 Addition of pressure zones Pressure zone separation of the pilot duct 12 14 is not provided since with the valve terminal the pilot air supply for the pilot control of the valves is supplied centrally via the right end plate For the conversion you will require at least the following components fo...

Page 55: ...e next following to the right pressure zone while the valve mounted on the manifold sub base with separator still belongs to the pressure zone to the left of the separators 2 1 3 4 1 Exhaust duct 3 2 Supply duct 1 3 Exhaust duct 5 4 Separators VMPAC TE 1 3 5 Fig 7 6 Pressure zone separators 6 Check the seals of the manifold sub bases and replace if damaged 7 Push the manifold sub bases onto the ti...

Page 56: ...rt threaded rods in the left end plate of your valve ter minal cannot be removed with conventional tools End plate left Outlet orientation Connection type Type code Front side top Multi pin plug connection Sub D 25 pins VMPAC EPL MP SD25 O Multi pin plug connection Sub D 44 pins VMPAC EPL MP SD44 O Connection IO Link Sub D 9 pins VMPAC EPL IP O Reverse side underneath Multi pin plug connection Sub...

Page 57: ...er size 5 and unscrew these out of the left end plate è Fig 7 7 Fig 7 7 Remove the threaded rods from the left end plate Mounting 1 Replace the existing left end plate with multi pin plug connection I Port interface using the desired end plate variant 2 Turn the threaded rods of the tie rod into the left end plate and tighten them with an open end span ner size 5 torque 2 0 Nm 10 3 Carry out the m...

Page 58: ...lve with sealing ring electronics module electrical interlinking module blanking plate cover without fittings g 230 Pneumatic supply plate with sealing ring electrical interlinking module g 160 Right end plate without fittings g 230 Tie rod g 2 230 Tie rod extension g 60 Tie rod threaded sleeve g 10 Materials Valves GD AL PPS PA6T PPA reinforced Cover PA12 PA10T X GF50 Manifold sub base supply pla...

Page 59: ... Valve cover1 Nm 2 0 10 Spacer bolt Nm 8 20 Tie rod Tie rod threaded rod threaded sleeve Nm 2 0 10 Screw Nm 1st step hand tight Step 2 2 0 10 Step 3 3 5 10 1 Use a box spanner Tab A 2 Technical data mechanical continued Port1 Thread size Tightening torque Nm 10 1 3 5 G G 2 5 0 NPCK G 12 0 12 14 82 84 L G 2 0 NPCK G 4 0 2 4 G 5 0 NPCK G 7 0 1 No fittings with taper thread permitted 2 For manifold s...

Page 60: ...nector inserted or provided with protective cap Observe that connec ted devices might only satisfy a lower degree of protection a smaller temperature range etc 2 Corrosion resistance class 4 in accordance with Festo standard 940070 2 Components subject to particularly high corrosion stress Externally visible parts with primarily functional surface requirements which are in direct contact with the ...

Page 61: ...t port 1 must lie within the range of the required pilot pressure of the valves è Diagrams Fig A 1 Fig A 2 max 8 Valves with external pilot air supply Valve position Ident code B E G J M W and X at port 1 bar 0 9 8 Valve position Ident code DS HS KS MS and NS at port 1 bar 0 9 8 Valve position Ident code D H I K and N at port 1 bar 3 8 All valves at port 12 14 bar è Diagrams Fig A 1 Fig A 2 max 8 ...

Page 62: ...at port 12 14 bar 2 Working area 3 Operating pressure at port 1 bar Fig A 2 Diagram Required pilot pressure related to the operating pressure with use of valves with ident code D H I K and N The fittings of the pneumatic ports cause a reduction in the nominal flow rate of the valves ...

Page 63: ...70 5 3 way exhausted E 550 660 510 25 2 5 3 way closed G 660 670 1 Flow direction 1 4 or 4 3 5 not with valves with ident code I W and X 2 Values for the mid position are specified in brackets Tab A 6 Technical data nominal flow rates Valve switching times MPA14 size 14 mm Valve Ident code Valve switching times ms 25 Method of measurement 0 10 On changeover Off 2x 2 2 way D 12 30 2x 2 2 way I 10 2...

Page 64: ...rical data general Valve terminal with multi pin plug connection Power supply Nominal voltage range V DC 24 18 30 Current consumption per solenoid coil with LED at 24 V DC Nominal pick up current mA 50 Pick up duration ms 20 Nominal current with current reduction mA 10 Tab A 9 Electrical data valve terminal with multi pin plug connection Valve terminal with I Port interface IO Link Power supply va...

Page 65: ... of the circuit symbols the designations of the connections and control elements are specified additionally in the circuit symbols in brackets 2 2 way valves 82 84 12 14 4 2 1 14 12 Ident code D Function Two monostable 2 2 way valves normally closed Pneumatic spring return 82 84 12 14 4 2 1 14 12 Ident code DS Function Two monostable 2 2 way valves normally closed Mechanical spring return Tab B 1 ...

Page 66: ...ressure is switched from port 1 to port 2 With vacuum operation Supply operating pressure via port 1 Supply vacuum via port 5 With solenoid coil 14 vacuum is switched to port 4 Plan a filter at port 4 or in tubing 4 so that no contamination can enter the valve With solenoid coil 12 operating pressure is switched to port 2 e g for an ejector pulse in vacuum operation For an ejector pulse establish ...

Page 67: ...trol side 14 one monostable 3 2 way valve normally closed On control side 12 one monostable 3 2 way valve normally open Mechanical spring return 82 84 12 14 3 5 4 14 2 1 12 Ident code K Function Two monostable 3 2 way valves normally closed Pneumatic spring return 82 84 12 14 3 5 4 14 2 1 12 Ident code KS Function Two monostable 3 2 way valves normally closed Mechanical spring return 82 84 12 14 3...

Page 68: ... port 2 Pneumatic spring return 82 84 12 14 3 2 4 14 14 84 42 Ident code X Function One monostable 3 2 way valve normally closed External compressed air supply via port 4 Pneumatic spring return Tab B 4 3 2 way valves 5 2 way valves 12 14 3 5 4 14 14 2 1 12 Ident code J Function One bistable 5 2 way valve 12 14 3 5 4 14 14 2 1 Ident code M Function One monostable 5 2 way valve Pneumatic spring ret...

Page 69: ... simultaneously the valve remains in the previous switching position 5 3 way valves 82 84 12 14 5 3 1 4 2 12 14 14 84 82 12 Ident code B Function 5 3 way valve Mid position pressurized 82 84 12 14 5 3 1 4 2 12 14 14 84 82 12 Ident code E Function 5 3 way valve Mid position exhausted 82 84 12 14 5 3 1 4 2 12 14 14 84 82 12 Ident code G Function 5 3 way valve Mid position closed Tab B 6 5 3 way valv...

Page 70: ...ion code of a component in the Festo Configurator Manifold sub base Plate with electrical and pneumatic linking with working ports 2 and 4 for mounting a valve MO Manual override Multi pin plug connection Electrical connection for controlling the solenoid coils on the valve terminal Pneumatics module Module consisting of manifold sub base electronics module solenoid valve or cover Solenoid valve v...

Page 71: ...g 50 End plate right Pilot air supply 16 Exhaust air 17 Central 33 F Functional impairments 42 Further applicable documents 6 I Intended use 7 IP degree of protection 60 L LED Position of the LEDs 22 Switching status indication for the solenoid coil 41 Left end plate Multi pin plug connection 11 Low pressure operation 29 43 M Manifold sub base 10 Dismounting mounting 50 Manual override Operating t...

Page 72: ... or replacing 46 Solenoid coil Current consumption 64 Start up pressurisation 38 Supply Main and auxiliary power supply 16 with pilot air 16 Supply plate 16 Dismounting mounting 50 Supply pressure Internal external pilot air supply 26 Switching times 63 T Technical data 58 Temperature range Permitted 60 Tie rod 49 Tightening torques 59 Torques 59 Tubing connection 31 Mounting dismounting 32 V Vacu...

Page 73: ......

Page 74: ...ization is prohibited Offenders will be liable for damages All rights re served in the event that a patent utility model or design patent is registered Copyright Festo AG Co KG Ruiter Straße 82 73734 Esslingen Germany Phone 49 711 347 0 Fax 49 711 347 2144 E mail service_international festo com Internet www festo com ...

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