Festo Checkbox Compact CHB-C-X Manual Download Page 144

Page: 144 / 148

B. Index

B−4

Festo P.BE−CB−COMP−en en 0503c

CHB−C−...

XIV

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHB−C−C

1−3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHB−C−X

1−3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHB−C−P

1−3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checkbox

1−3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checkbox Compact

Connections

2−7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control panel

2−15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Function

1−5 , 1−6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CheckKon

1−4 , 2−13 , 4−15 , A−27

. . . . . . . . . . . . . . . . . . . . . .

CheckOpti

1−4 , A−27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connection

2−7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assignment

A−17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

electrical

2−8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Internal circuitry

A−21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control panel

2−15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Locking

4−23 , A−10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

locking

4−7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Controller

4−6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conveyed parts

A−24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Properties

5−3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conveyor and test output

A−24

. . . . . . . . . . . . . . . . . . . . . . . .

Counter function

4−15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Counter status check

4−15

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Designated use

VII

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Deviation

XIV

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DIAG

3−10 , A−27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostic interface

3−10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostic mode

2−13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions

A−23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display

2−15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for Checkbox Compact CHB-C-X

Page 1: ...Manual Checkbox Compact Type CHB C Manual 533 412 en 0503c 693 849 Checkbox Compact...

Page 2: ...Festo Checkbox is a registred trademark of Festo AG Co KG D 73726 Esslingen Germany...

Page 3: ...publicof Germany 2005 Internet http www festo com e mail service_international festo com The copying distribution and utilization of this document as well as the communication of its contents to other...

Page 4: ...Contents and general instructions II Festo P BE CB COMP en en 0503c...

Page 5: ...1 System summary 1 1 1 1 The Festo Checkbox 1 3 1 2 Software packages for the Checkbox 1 4 1 3 Scope of functions 1 5 1 4 Function principle 1 6 1 5 Buffer zone 1 9 2 Fitting and commissioning 2 1 2...

Page 6: ...ype 4 11 4 3 4 Counter function 4 15 4 3 5 Actuators 4 18 4 3 6 Buffer zone sensors small parts conveyor 4 19 4 3 7 Fault messages 4 22 4 3 8 Locking the control panel 4 23 5 Teaching parts 5 1 5 1 Pr...

Page 7: ...eneral faults A 3 A 1 2 Fault messages and warnings A 4 A 2 Status displays on the control panel A 9 A 3 Examples of ascertaining the features A 12 A 3 1 Band width and tolerance A 12 A 3 2 Scatter of...

Page 8: ...Contents and general instructions VI Festo P BE CB COMP en en 0503c...

Page 9: ...bolts which pass through on a conveyor belt Use the Checkbox only as follows as intended in industrial installations in faultless technical condition without any modifications by the user Only the con...

Page 10: ...ate only with intact housing Avoid injury to the eyes caused by the laser beam Observe the following behaviour rules when dealing with lasers of class 2 Do not place any mirror or reflecting objects i...

Page 11: ...clusively for technicians trained in control and automation technology who have experience in installing and commissioning electronic systems Service Please consult your local Festo repair service if...

Page 12: ...s instruction may result in serious personal injury and or damage to pro perty Caution This means that failure to observe this instruction may result in personal injury and or damage to property Pleas...

Page 13: ...commendations tips and references to other information sources Accessories Marks information on suitable accessories Environment Marks sections dealing with environmentally protective measures Text ma...

Page 14: ...dow for setting the para meters For selections within tree structures e g for setting the system parameters in CheckKon the paths are marked with a square You will therefore find e g in path a Sys tem...

Page 15: ...The pre setting of the Checkbox can be modified if required with the software packages CheckKon function Modify sys tem or CheckOpti see chapter 1 2 Documentation on the Checkbox Information on using...

Page 16: ...height etc as well as a feature for each configuration tool CheckOpti Good part A test part on which all features lie within the tolerance Laser class Identifying the laser irradiation as per EN 6082...

Page 17: ...hich the Teach procedure is carried out Teach procedure During the Teach procedure sample parts on the conveyor belt are shown to the the Checkbox and the features are scanned This is also referred to...

Page 18: ...Contents and general instructions XVI Festo P BE CB COMP en en 0503c...

Page 19: ...System summary 1 1 Festo P BE CB COMP en en 0503c Chapter 1...

Page 20: ...ary 1 2 Festo P BE CB COMP en en 0503c Contents 1 System summary 1 1 1 1 The Festo Checkbox 1 3 1 2 Software packages for the Checkbox 1 4 1 3 Scope of functions 1 5 1 4 Function principle 1 6 1 5 Buf...

Page 21: ...ions as with CHB C C also with Extension to max 4 type memories PLC connection 1 Encoder input 2 with CheckKon software also with Good part counting with preselectable nominal amount Buffer zone check...

Page 22: ...laying and printing out the system configuration Displaying and modifying the system parameters Loading a new operating system into the Checkbox CheckOpti Checkbox Optimizer User friendly teaching of...

Page 23: ...d parts will be returned to the small parts conveyor If the conveyed parts form a jam on the buffer zone for a long period the small parts conveyor will be switched off S S S Buffer zone check with sw...

Page 24: ...Transporting device e g conveyor belt linear axis 3 Actuators e g blow down valves 4 Further transfer of good parts to a buffer zone or the next machine 5 Sorting out bad parts faulty parts foreign p...

Page 25: ...parts The Checkbox registers each part in contour pictures From the contours the system ascertains part specific features such as length height and surface On the basis of the fea tures the Checkbox r...

Page 26: ...ared with the saved Teach data and then sorted into different types The test parts are separated basically via 3 conveying paths Good parts are passed on e g to an assembly system Incorrectly orientat...

Page 27: ...al delay The buffer zone inputs are processed by the Checkbox with a debounce time The sensor signal is only evaluated if it is present for at least 1 second This delay prevents each con veyed part fr...

Page 28: ...ed parts arrive Section B must be dimensioned so that a sufficient number of conveyed parts can be made available The length depends on the geometry of the conveyed parts the maximum time delay betwee...

Page 29: ...summary 1 11 Festo P BE CB COMP en en 0503c 1 Transporting device 2 Sensor 1 1 A B 2 Fig 1 2 Buffer zone check 1 Transporting device 2 Sensor 2 3 Sensor 1 A B AB 3 2 1 Fig 1 3 Buffer zone check with h...

Page 30: ...1 System summary 1 12 Festo P BE CB COMP en en 0503c...

Page 31: ...Fitting and commissioning 2 1 Festo P BE CB COMP en en 0503c Chapter 2...

Page 32: ...2 1 Fitting 2 3 2 2 Connections 2 7 2 3 Electrical connection 2 8 2 3 1 Selecting the power unit 2 10 2 3 2 Connecting the operating voltage 2 11 2 3 3 Power supply for external components 2 12 2 4 Ad...

Page 33: ...to the eyes and skin Do not remove any housing parts e g prism support covers Mount the Checkbox only in its original state with closed intact housing Mount or remove the Checkbox only when the power...

Page 34: ...ults and ensure a long service life of the device Conveyor device In order that the test results can be reliable and reproducible the conveyor device used should fulfill the following require ments Us...

Page 35: ...x16 socket head screws with centring sleeves 4 Adapter plate 1 2 3 4 Fig 2 2 Fastening the Checkbox with connecting kit type HMSV 12 Fasten the Checkbox over the conveyor device so that the warning si...

Page 36: ...2 2 Fig 2 3 Arranging the Checkbox over the conveyor device example Please note In order that a reliable test result can be achieved the glass surfaces on the prism supports must not be scrat ched or...

Page 37: ...conveyor device 3 3 4 Connecting a diagnostic PC for system diagnosis visualizing and optimizing the test procedure with the software packages CheckKon and CheckOpti 3 4 5 Connecting the 24 V DC power...

Page 38: ...ures necessary for switching your machine sy stem into a safe state in the event of an EMERGENCY STOP e g switching off the load voltage compressed air supply etc Caution Connect the earth connection...

Page 39: ...tion In order to guarantee observance of the IP protection class for the completely fitted Checkbox tighten the union nuts of the plugs by hand seal unused sockets with the protective caps supplied Ca...

Page 40: ...Checkbox Only in this way can the fitted filter be effective Warning Use only PELV circuits as per IEC DIN EN 60204 1 Pro tective Extra Low Voltage PELV for the electrical supply Consider also the ge...

Page 41: ...the power unit Protect the supply cable with a 5 A cut out fuse with medium time lag Connect the Checkbox to the operating voltage as follows Pin Do not connect 1 The 24 V DC plug 2 24 V DC 15 Protec...

Page 42: ...box or with other devices will in some cases bridge the fitted filter Asymmetries of the currents in the outgoing and return lines will reduce the effect of the filter Use a separate power unit for th...

Page 43: ...rt CheckKon when the Checkbox has been switched on When Checkkon is started it carries out a system test and switches the Checkbox to the diagnostic mode Please note In diagnostic mode the Checkbox tr...

Page 44: ...Checkbox see soft ware manual 3 Conclude CheckKon and with it the diagnostic mode when all settings have been completed Please note Faulty processing data can cause incorrect functioning of the Checkb...

Page 45: ...ay and operating elements Function 1 Starting and stopping the Checkbox Display of the switching function Start green Stop red Quitting faults Saving the Teach data 2 Switch between AUTO and TEACH mod...

Page 46: ...CHB C P X chapter 4 2 Encoder chapter 4 3 Higher order controller Warning Check to see which measures are necessary for putting your machine system in a safe state when it is switched on and off Sudd...

Page 47: ...ing items of system information one after the other LCD Explanation IC 30 Ident code and version status of the operating system 04 E 1 Number of memory locations and additionally the letter E with ope...

Page 48: ...u start the Check box in the TEACH mode Stop The Checkbox is ready to operate as soon as it is switched on Stop status 1 o1 C 30 1 Press button STATUS TEACH Scan the sample parts of parts type 1 in or...

Page 49: ...tton START STOP Presetting Parts type 1 tolerance 5 influence and setting tolerance see chapter 6 3 2 Check the test part deviation A and the test part orientation see chapter 6 4 3 If necessary corre...

Page 50: ...Status Meaning START STOP STATUS TEACH Flashes red Flashes yellow Fault message warning Tab 2 5 Fault display Code E Type Explanation 01 19 Ambient fault Fault in power supply parts supply dirty lens...

Page 51: ...liminate cause of fault 2 quit fault message Press START STOP button 3 start the Checkbox Press the START STOP button Further information Details on the fault codes and instructions on eliminating fau...

Page 52: ...2 Fitting and commissioning 2 22 Festo P BE CB COMP en en 0503c...

Page 53: ...The I O module 3 1 Festo P BE CB COMP en en 0503c Chapter 3...

Page 54: ...3 The I O module 3 2 Festo P BE CB COMP en en 0503c Contents 3 The I O module 3 1 3 1 Interfaces 3 3 3 2 ACTUATORS 3 5 3 3 BUFFER FEEDER 3 7 3 4 DIAG 3 10...

Page 55: ...ling the transfer of work items to the next machine 24 V power outputs for controlling the supply system small parts conveyor and the transporting system conveyor device 1 3 Connecting a diagnostic PC...

Page 56: ...properties of the I O signals Outputs Max current loading per channel 700 mA Max sum current of all outputs ACTUATORS 2 1 A BUFFER 1 4 A PNP switching Inputs Input current 30 mA Logical 1 Von 15 V Log...

Page 57: ...sitions unchecked the actuators being unable to sort out checked parts Check the measures which are required on your machine system in order to prevent incorrectly orientated parts or bad parts from u...

Page 58: ...s test provides the following result incorrectly orientated or superfluous good part bad or foreign part If the CHB C recognizes a test part as good the signal actuator 3 will be set from open circuit...

Page 59: ...em small parts conveyor 4 3 3 GND Reference voltage for sensors 1 2 5 I 4 Buffer Buffer zone sensor 1 5 Do not connect Direct connection can also be made with a Festo Duo cable see appendix A 6 Access...

Page 60: ...in signal duration to the sensor signals for Buffer zone full and Buffer zone empty Modification of the signal duration with CheckKon in the menu Window System parameters a System a Transporting syste...

Page 61: ...act 1 Normally closed contact 2 Buffer zone with one sensor Sensor 1 LOW Sensor 1 HIGH The sensor does not register a conveyed part The small parts conveyor is remains switched on Sensor 1 HIGH Sensor...

Page 62: ...om passing the actuator positions unchecked In order to connect a diagnostic PC use cable KDI SB202 BU9 see appendix A 6 Accessories 1 Connect the diagnostic cable to the following connections the dia...

Page 63: ...the DIAG connection in continuous operation Seal the connection with the pro tective cap supplied Further information on commissioning optimizing and moni toring the Checkbox via the diagnostic interf...

Page 64: ...3 The I O module 3 12 Festo P BE CB COMP en en 0503c...

Page 65: ...I O module extensions of the CHB C P X 4 1 Festo P BE CB COMP en en 0503c Chapter 4...

Page 66: ...X 4 1 4 1 Interfaces 4 3 4 2 ENCODER 4 4 4 3 PLC 4 6 4 3 1 Start Stop mode 4 9 4 3 2 Controlling the teach procedure 4 11 4 3 3 Selecting the parts type 4 11 4 3 4 Counter function 4 15 4 3 5 Actuato...

Page 67: ...system 2 Connecting 2 buffer zone sensors for controlling the transfer of work items to the next machine 24 V power output for controlling the supply system small parts conveyor and the transporting...

Page 68: ...onnector socket Interface for rotary pulse generator as per RS485 specification 1 A 2 n c 3 B 2 4 5 4 A 1 3 4 5 8 5 B 1 3 6 7 8 6 5 V supply 1 6 7 7 GND 8 n c 1 Maximum loading 180 mA Tab 4 1 ENCODER...

Page 69: ...tem version when you switch on your CHB C P X see chapter 2 6 Commissioning switching on Consult your Festo Service if you wish to modify your operating system Display of the belt speed Press the butt...

Page 70: ...7 24 V Fuse 700 mA automatic reset Pin Reference voltage 4 0 V e g as reference potential for the PLC reference voltage for buffer zone sensors O 7 24 V DC e g as voltage supply for opto isolated PLC...

Page 71: ...ing cycle I 18 Target number reached O 22 Controlling the transfer position for good parts Actuator 1 O 1 incorrectly orientated good parts or Incorrect parts type Actuator 2 O 2 bad foreign parts Act...

Page 72: ...ly for the actuators In the event of a fault the CHB C P X will be switched to fault status E 01 by means of a pressure switch External fault I 19 1 Deactivated at the factory Functions can be activat...

Page 73: ...arted with a signal sequence pulse at pin I 6 LOW HIGH LOW and is stopped again with the signal sequence LOW HIGH LOW recommended pulse duration 500 ms Pin Signal sequence Meaning I 6 LOW HIGH LOW Sta...

Page 74: ...7 PLC_Power Pin I 20 20 Type select Pin I 5 21 Type select Pin I 6 Ext_Start Pin O 8 Feeder Pin O 21 Box_Ready t ts t rs t d Start Stop 0 1 0 1 0 1 0 1 0 1 0 1 t rs Type 2 Type 3 0 2 s t rs 1 s rs re...

Page 75: ...given again via this input With the signal sequence LOW HIGH LOW at pin I 6 the Teach data are saved and the Checkbox is stopped Pin Signal sequence Meaning I 15 LOW HIGH LOW pulse duration min 200 ms...

Page 76: ...memory address will be occupied with additional software tools However the teach procedure can still be carried out Further information in the CheckOpti manual Binary coding Parts types 1 4 I 20 2 0...

Page 77: ...arts type assignment a Input for external signal P External signal input activated CHB C X Optional pin assignment Settingin CheckKon I 20 I 5 I 13 I 10 P Number of buffer zone sensors 2 l l d Maximum...

Page 78: ...13 2 2 I 10 2 3 1 LOW LOW LOW LOW 2 HIGH LOW LOW LOW 3 LOW HIGH LOW LOW 4 HIGH HIGH LOW LOW 5 LOW LOW HIGH LOW 6 HIGH LOW HIGH LOW 7 LOW HIGH HIGH LOW 8 HIGH HIGH HIGH LOW 9 LOW LOW LOW HIGH 10 displ...

Page 79: ...em P switch off time when counter statuss is reached 30 s 0 1 1800 s Counting procedure Depending on the setting in CheckKon only good parts in nominal orientation counting procedure of all good parts...

Page 80: ...s concluded The CHB C P X shows cFul All subsequent good parts will be returned to the small parts conveyor When the time preset with CheckKon has expired the small parts conveyor will be switched off...

Page 81: ...0503c Pulse time diagram Controllingthe counting procedure Pin I 18 Starts new counting cycle tsc 15 ms Pin O 22 Preselected counter status reached 0 1 0 1 t sc t r Start 10 ms sc start counting cycle...

Page 82: ...tor 1 O 2 O 2 Actuator 2 O 1 O 3 Actuator 3 Tab 4 15 Internal circuitry ACTUATORS PLC Monitoring Input I 19 on the PLC plug is intended for monitoring the pneumatic supply to the actuators In the even...

Page 83: ...24 V reference voltage for buffer zone sensors Readiness to operate Controlling the conveyor device O 2 O 8 24 V power output for controlling a small parts conveyor feeder O 3 O 4 0 V reference voltag...

Page 84: ...ontrolling the small parts conveyor Buffer zone sensors With CheckKon the CHB C P X can be configured for oper ation either with one buffer zone sensor or for switching delay of the small parts convey...

Page 85: ...nveyed part The small parts conveyor is remains switched on Sensor 3 HIGH Sensor 3 LOW The buffer zone is full The display switches to Full Good parts are returned When the preset time has expired the...

Page 86: ...ation of the output signals takes place e g with the aid of a machine light Light Meaning O 17 O 23 Red There is a fault E60 Ambient recognition or memory fault E60 Hardware fault HIGH LOW Yellow Ther...

Page 87: ...buttons START STOP and STATUS TEACH on the CHB C P X can be locked against unauthorized actua tion The Checkbox can then be started or stopped only via pin I 6 A change to the TEACH mode is not possib...

Page 88: ...I 11 only the START STOP button can then be released Fix If Fix is in the display the STATUS TEACH button is locked with CheckKon blocking the Teach button on Quit the message with the START STOP butt...

Page 89: ...Teaching parts 5 1 Festo P BE CB COMP en en 0503c Chapter 5...

Page 90: ...2 Festo P BE CB COMP en en 0503c Contents 5 Teaching parts 5 1 5 1 Preparing the Teach procedure 5 3 5 2 The Teach procedure 5 5 5 2 1 Positioning the sample parts 5 9 5 2 2 Observing the scatter of c...

Page 91: ...as for determining the orientation and quality must be recognizable for the Checkbox Use the Checkbox preferably for testing rotation sym metrical small parts The testing of non rotation symmetrical p...

Page 92: ...sual scatter of characteristics recommendation min 6 sample parts With the scatter of characteristics you determine the extent to which the test parts classified as Good may differ from each other Dia...

Page 93: ...ms a Supply system P Activate supply system in Teach mode Start the conveyor device CHB C P X The following functions of the Teach procedure can be carried out via the PLC interface tThe START STOP mo...

Page 94: ...perating modes P Teach button lock off 1 o1 2 Scan different sample parts of parts type 1 in orienta tion 1 o1 nominal orientation The STATUS TEACH button lights up briefly when the sample part is reg...

Page 95: ...ble causes of the fault The nominal orientation has been taught several times by mistake Repeat the complete teach procedure Pay attention to the positioning of the sample parts in accordance with the...

Page 96: ...START STOPbutton The Teach data will be saved and the TEACH mode will be concluded After saving carry out the following steps Check the Teach procedure in the test mode with regard to orientation and...

Page 97: ...in an orientation you should show the extreme variations or as many different variations as possible during the Teach procedure Show at least 6 parts of the current parts type per orientation Use dif...

Page 98: ...device If the C value changes only minimally a sufficient scatter of characteristics in the current orientation has prob ably been achieved The optimum situation is when the curve of the values chang...

Page 99: ...Testing parts 6 1 Festo P BE CB COMP en en 0503c Chapter 6...

Page 100: ...E CB COMP en en 0503c Contents 6 Testing parts 6 1 6 1 The test procedure 6 3 6 2 Test mode 6 4 6 3 Influence of tolerance 6 7 6 4 Assessing the test results 6 9 6 4 1 Checking the features 6 9 6 4 2...

Page 101: ...interface Selection of the parts type Counter function or test with external sensor Monitoring the buffer zone with switch delay Further information can be found in chapter 4 3 Assess the reliability...

Page 102: ...he button START STOP AUTO mode Test parts from the displayed parts type e g 1 with the factory set tolerance of 5 3 You do not need to be very careful when placing the parts on the conveyor belt If po...

Page 103: ...6 3 Repeat the Teach procedure with more sample parts using the conveyor device intended for automatic mode see chapter 5 7 Note the displays on the Checkbox When a conveyed part is registered the sta...

Page 104: ...rts have been graded reliably with regard to orientation and quality Stop 8 Press the button START STOP in order to switch the Checkbox into the Stop status 9 Conclude the diagnostic mode Close CheckK...

Page 105: ...with features which lie exactly within the band width of the scanned sample parts will be accepted as good parts Set therefore at least 1 tolerance This will ensure that good parts will be classified...

Page 106: ...test of a large number of parts produces correctly recognized good and bad parts Setting corresponding to test part deviation Select sample parts which are suitable as reference for good or bad parts...

Page 107: ...eviation for each test part A During the test procedure the test part deviation will be shown for 1 5 seconds Detailed instructions on test part deviation arithmetical algorithm can be found in appen...

Page 108: ...orientation recognition will be shown for 1 5 seconds after the display of the test part deviation Value Assessment Meaning t 100 Test part orientation can be assigned The smaller the value the more...

Page 109: ...Maintenance 7 1 Festo P BE CB COMP en en 0503c Chapter 7...

Page 110: ...7 Maintenance 7 2 Festo P BE CB COMP en en 0503c Contents 7 Maintenance 7 1...

Page 111: ...reliability robust structure and long service life Special maintenance work is not necessary Cleaning Fixed cleaning intervals are not specified The frequency of cleaning depends on the conditions of...

Page 112: ...d Make sure that the glass surfaces are not scratched do not use any abrasive cleaning agents Clean the the glass surfaces on the prism supports if they are dirty or if there are dirt deposits on them...

Page 113: ...Technical appendix A 1 Festo P BE CB COMP en en 0503c Appendix A...

Page 114: ...g general faults A 3 A 1 2 Fault messages and warnings A 4 A 2 Status displays on the control panel A 9 A 3 Examples of ascertaining the features A 12 A 3 1 Band width and tolerance A 12 A 3 2 Scatter...

Page 115: ...ts type with external type preselect Bad test parts are accepted as good parts by the device Tolerance is set too high Deviations are not recog nized by the Checkbox Reduce tolerance With CheckOpti Op...

Page 116: ...he customer specific design of the Checkbox or configuration with CheckKon the following faults will not be shown The fault messages E 01 E 02 E 04 E 06 E 08 E 12 E 14 can be deactivated Fault E 05 is...

Page 117: ...misted due to large differences in tempera ture between Checkbox and theenvironment Avoid large differences in temperature The camera registers the lower range of the conveyor device Maximum parts len...

Page 118: ...a recognizable distance E 07 Optical fault Reduced brightness Clean the glass surfaces on the prism E 08 Only for operation with encoder Conveyor device blocked or encoder does not turn Checkbox has n...

Page 119: ...hed on again the saved Teach data are no longer OK Repeat the Teach procedure Check the environment for devices which do not conform to CE requirements Make sure that all electrical connections are co...

Page 120: ...lot of holes or semi transparent conveyed part Conveyor speed has been changed With CheckKon Increase conveyor speed Increase exposure time division factor Vary the grey value threshold Limit field of...

Page 121: ...ellow Fault Display fault code E or warning F see appendix A 1 2 Tab A 4 Illuminated button Operating displays Tables on a grey background indicate continuous displays the remaining displays last only...

Page 122: ...TOP button Fault message Details in chapter A 1 2 E Fault code for system faults 01 99 F Warning 05 Display during the Teach procedure 1 o Memory module of the parts type and number of the sample part...

Page 123: ...he more reliably the test partorientation will be recognized t 100 Test part orientation can be assigned u 100 Test part orientation cannot be assigned clearly 0 999 Full Status of the buffer zone sig...

Page 124: ...tolerance T specifies the percentage increase in the band width of each feature related to the average value of the fea ture Cmax tol Cmax A T 100 Cmin tol Cmin A T 100 B Cmax tol Cmin tol Cmax Cmin 2...

Page 125: ...60 This results in A 61 2 mm Cmax 65 mm Cmin 60 mm T 5 Average value of the length Length maximum Length minimum Tolerance B Cmax Cmin 2 T A 100 B 65 60 2 5 61 2 100 B 11 12 1 2 68 06 65 00 61 20 60 0...

Page 126: ...ue of the feature Feature maximum Feature minimum Scatter of characteristics Example Ascertaning the scatter of characteristics for the feature Length of a conveyed part The following values are taken...

Page 127: ...the feature Actual feature measurement Lower limit of the band width incl tolerance Deviation Example Ascertaining the deviation for the actual feature Length of a conveyed part Cactual 61 C A The fo...

Page 128: ...ctual feature measurement Upper limit of the band width incl tolerance Deviation Example Ascertaining the deviation for the actual feature Length of a conveyed part Cactual 64 C A The following values...

Page 129: ...FEEDER connector socket O 1 24 V DC Box ready Reference voltage for sensors switched off in Stop status Readiness to operate Control for transporting device 4 3 O 2 Feeder Controlling the supply syste...

Page 130: ...ifying the Duo cable Pin ACTUATORS connector socket O 1 Actuator 3 O 2 Actuator 2 4 3 3 GND 3 GND O 4 Actuator 1 1 2 5 5 Do not connect 5 Tab A 9 ACTUATORS connector socket Pin Connector socket DIAG 1...

Page 131: ...ER connector socket CHB C P X PLC connector socket All outputs are limited electronically to max 700 mA Maximum sum current 1 A 1 3 7 4 8 12 13 16 21 17 22 24 Pin Cable colour Signal Function O 1 whit...

Page 132: ...brown OUT24_Res2 not assigned O 17 white grey OUT24_Error Fault status 1 Status message Fault I 18 grey brown IN24_Counter Rst Start new counting cycle I 19 white pink IN24_Ext Fault External fault E...

Page 133: ...uator 3 BUFFER FEEDER PLC O 1 O 21 24 V reference voltage for buffer zone sensors Ready to operate Controlling the conveyor device O 2 O 8 24 V power output for controlling a small parts conveyor feed...

Page 134: ...C 60 068 2 27 1 g acceleration at 9 27 Hz 5 g acceleration at 60 150 Hz Shock tested as per DIN EN IEC 60 068 2 6 30 g at 11 ms duration Protection class as per EN 60 529 plug con nector inserted or f...

Page 135: ...x current loading per channel 700 mA Max sum current of all outputs PLC 1 A ACTUATORS 2 1 A BUFFER 1 4 A PNP switching Inputs Input current 30 mA Logical 1 Von 15 V Logical 0 Von 5 V Tab A 16 Technica...

Page 136: ...d and resolution required Diameter 0 5 25 mm Supply rate examples for belt speed 300 mm s The supply rate depends on the size of the part the number of orientations and the belt speed M3x25 screws in...

Page 137: ...SOEZ RFS 40 165364 One way light barrier Sender 24 V supply voltage required SOEG S Q30 K L 165352 Receiver Can be connected directly to Duo cable SOEG E Q30 S 2L 165323 Fibre optic unit Cable connec...

Page 138: ...rd switching gap can be connected directly to Duo cable Fitting diameter 4 mm SIEN 4B PO S L 150367 6 5 mm SIEN 6 5B PO S L 150383 BUFFER FEEDER and ACTUATORS connections Adapter cable Duo cable Exten...

Page 139: ...18526 18527 Connecting kit Dovetail profile HMSV 12 177658 Software CheckKon CheckKon german CheckKonenglish CheckKon spanish CheckKon french CheckKon italian CheckOpti CheckOpti german CheckOptiengl...

Page 140: ...A Technical appendix A 28 Festo P BE CB COMP en en 0503c...

Page 141: ...Index B 1 Festo P BE CB COMP en en 0503c Appendix B...

Page 142: ...B Index B 2 Festo P BE CB COMP en en 0503c Contents B Index B 1 B 1 Index B 3...

Page 143: ...3 5 4 18 Assessing the test part 6 9 AUTO XIV 2 19 B Bad part XIV Band width 6 7 A 12 Belt speed 4 5 Buffer zone 1 9 Hysteresis 1 5 1 10 Section 1 10 Sensor 3 7 4 19 BUFFER FEEDER 3 7 A 26 Button STA...

Page 144: ...27 CheckOpti 1 4 A 27 Connection 2 7 Assignment A 17 electrical 2 8 Internal circuitry A 21 Control panel 2 15 Locking 4 23 A 10 locking 4 7 Controller 4 6 Conveyed parts A 24 Properties 5 3 Conveyor...

Page 145: ...A 26 E EMC 2 10 2 12 A 22 Encoder 4 4 A 27 Evaluating Teach data 6 3 F Fault 2 20 4 22 Eliminating faults A 3 Elimination 2 20 A 4 External 4 8 Fault messages A 4 Faults 4 22 Feature XIV 5 3 6 9 A 12...

Page 146: ...2 3 Warning 2 3 7 3 Lock 4 23 A 10 O Operating displays A 9 Operating mode AUTO 2 19 TEACH 2 18 Operating system XIII 4 4 Update 1 4 Operating voltage 2 11 A 27 Orientation 6 5 P Parts type XV PLC 4 6...

Page 147: ...f delivery IX Sensor External 4 8 Selection A 25 Service IX Small parts conveyor 3 7 4 19 Software 1 4 A 27 Download 1 4 START STOP 2 15 2 20 A 9 Start Stop mode 4 9 STATUS TEACH 2 15 2 20 A 9 Switch...

Page 148: ...part XV Deviation 6 5 6 9 A 11 A 15 Orientation 6 10 A 11 Test procedure XV 1 8 6 3 Tolerance XV 6 7 A 12 tool 4 12 A 10 Type of fault Ambient fault 2 20 A 5 Data fault 2 20 A 7 Hardware fault 2 20 A...

Search results

Summary of Contents for Checkbox Compact CHB-C-X

Reviews:

Related manuals for Checkbox Compact CHB-C-X

Brands by name

Popular brands

Festo Checkbox Compact CHB-C-X, Manual

Search results

Summary of Contents for Checkbox Compact CHB-C-X

Reviews:

Related manuals for Checkbox Compact CHB-C-X

Brands by name

Popular brands