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Fayat Group DYNAPAC CA1500, Instruction Manual, Page: 3 / 168

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Fayat Group DYNAPAC CA1500 Instruction Manual Download Page 3

2000h-

Maintenance

4812159201_F.pdf

2019-10-21

Table of Contents

Introduction .............................................................................................................................. 1

The machine ............................................................................................... 1

Intended use ............................................................................................... 1

Warning symbols......................................................................................... 1

Safety information ....................................................................................... 1

General ....................................................................................................... 2

CE marking and Declaration of conformity.................................................. 3

Safety - General instructions.................................................................................................... 5

Safety - when operating ........................................................................................................... 7

Driving near edges ...................................................................................... 7

Work driving ................................................................................................ 7

Safety (Optional) ...................................................................................................................... 9

Air conditioning............................................................................................ 9

Special instructions ................................................................................................................ 11

Standard lubricants and other recommended oils and fluids .................... 11

Higher ambient temperatures, above +40°C (104°F)................................ 11

Temperatures............................................................................................ 11

High pressure cleaning ............................................................................. 11

Fire fighting ............................................................................................... 12

Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12

Welding ..................................................................................................... 12

Battery handling ........................................................................................ 12

Jump starting (24V)................................................................................... 13

Technical specifications ......................................................................................................... 15

Vibrations - Operator station ..................................................................... 15

Noise level................................................................................................. 15

Electrical system ....................................................................................... 15

Slopes ....................................................................................................... 15

Dimensions, side view............................................................................... 16

Dimensions, top view ................................................................................ 17

Summary of Contents for DYNAPAC CA1500

Page 1: ...ns QSB 3 3 IIIB T4i Cummins QSB 3 3 IIIB T4i Deutz TD3 6 IIIB T4 Deutz TD3 6 IIIB T4 Serial number Serial number 10000155xxA012706 10000155xxA012706 10000156xxA010304 016882 10000156xxA010304 016882 1...

Page 2: ......

Page 3: ...Optional 9 Air conditioning 9 Special instructions 11 Standard lubricants and other recommended oils and fluids 11 Higher ambient temperatures above 40 C 104 F 11 Temperatures 11 High pressure cleanin...

Page 4: ...ission 23 Brake system 23 Steering system 23 Vibration system 24 Cab 24 FOPS and ROPS 24 Identification 25 Product and component plates 25 Product identification number on the frame 25 Machine plate 2...

Page 5: ...d controls cab 47 Function description of instruments and controls in the cab 48 Using the cab controls 49 Defroster 49 Heat 49 AC ACC 49 ACC Control panel 50 Main display screen 50 ACC Operation menu...

Page 6: ...tch gear position switch 64 Machine with speed limiter speed potentiometer Optional 65 Slopes 66 Machine with TC Anti Spin 67 Slopes TC Anti Spin 67 Interlock Emergency stop Parking brake Check 68 Vib...

Page 7: ...ous 79 Lifting 79 Locking the articulation 79 Lifting the roller 79 Lifting the roller with jack 80 Unlocking the articulation 80 Towing Recovering 80 Short distance towing with the engine running 81...

Page 8: ...on 98 Every 1000 hours of operation 99 Every 2000 hours of operation 100 Maintenance 10h 101 Scrapers Check adjustment 101 Scrapers Pad drum 102 Flexible scrapers Optional 102 Air circulation Check 10...

Page 9: ...Inspection 118 Maintenance measures 500 h 119 Radiator Check Cleaning 119 Air cleaner Checking Change the main air filter 119 Backup filter Change 120 Air cleaner Cleaning 121 Rear axle differential N...

Page 10: ...Fuel pre filter Replacement 137 Replacing the fuel filter 138 Hood hinges Lubrication 138 Seat bearing Lubrication 139 Air conditioning Optional Fresh air filter Change 139 Maintenance 2000h 141 Hydra...

Page 11: ...pre filter Replacement 150 Replacing the fuel filter 151 Hood hinges Lubrication 151 Seat bearing Lubrication 152 Hydraulic reservoir Draining 152 Fuel tank Draining Optional 153 Air conditioning Opti...

Page 12: ...e 4812159201_F pdf 2019 10 21...

Page 13: ...o the machine or property if the warning is ignored Safety information It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction...

Page 14: ...al and location of decal shown in section Machine description Proposition 65 General This manual contains instructions for machine operation and maintenance The machine must be correctly maintained fo...

Page 15: ...ngine manual Additional instructions for the engine can be found in the manufactuer s engine manual Specific maintenance and checks on diesel engines must be carried out by the engine supplier s certi...

Page 16: ...Introduction 4812159201_F pdf 2019 10 21 4...

Page 17: ...like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Never operate with roller outside the edge if the substrate does not have full bearin...

Page 18: ...he fluid is cold See instructions in the STOP section Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the...

Page 19: ...edge if the substrate does not have full bearing strength or is close to a slope Never operate with roller outside the edge if the substrate does not have full bearing strength or is close to a slope...

Page 20: ...ear window To exit the cab in an emergency release the hammer on the rear right post and break the rear window Dynapac always recommends mounted ROPS Roll Over Protective Structure or a ROPS approved...

Page 21: ...n result in serious personal injury Do not disconnect or undo the hose couplings The cooling system is pressurized Incorrect handling can result in serious personal injury Do not disconnect or undo th...

Page 22: ...Safety Optional 4812159201_F pdf 2019 10 21 10...

Page 23: ...additional equipment such as noise suppression may need to be more carefully monitored in the higher temperature ranges High pressure cleaning Do not spray directly onto electrical components Do not u...

Page 24: ...ny welding or drilling in the structure or cab If the machine is fitted with a Roll Over Protective Structure ROPS or ROPS approved cab never carry out any welding or drilling in the structure or cab...

Page 25: ...tery A spark can ignite the oxy hydrogen gas formed around the battery Check that the battery used for jump starting has the same voltage as the dead battery Check that the battery used for jump start...

Page 26: ...Special instructions 4812159201_F pdf 2019 10 21 14...

Page 27: ...e with the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market on soft polymer material with vibration switched on and the operator s seat in the transport po...

Page 28: ...ight without ROPS 2297 90 4 H2 Height without ROPS 2297 90 4 D Diameter drum D 1219 48 D Diameter drum D 1219 48 D Diameter drum PD 1361 54 D Diameter drum PD 1361 54 S Thickness drum amplitude Nomina...

Page 29: ...tor section 1707 67 B2 Width tractor section 1707 67 O1 Overhang right frame side 107 4 O1 Overhang right frame side 107 4 O2 Overhang left frame side 107 4 O2 Overhang left frame side 107 4 R1 Turn r...

Page 30: ...18 300 18 740 Fluid volumes Fluid volumes Fuel tank 190 liters 50 gal Fuel tank 190 liters 50 gal Working capacity Compaction data Compaction data Static linear load Static linear load CA1500D 20 kg c...

Page 31: ...eed range 0 12 km h 0 7 5 mph Speed range 0 12 km h 0 7 5 mph Speed max Speed max TC Limited Slip Rear axle TC Limited Slip Rear axle 1st gear 7 km h 4 5 mph 1st gear 7 km h 4 5 mph 2nd gear 9 km h 5...

Page 32: ...IIB T4 Deutz TD3 6 L04 IIIB T4 Power output SAE J1995 2200 rpm 74kW Cummins IIIA T3 Power output SAE J1995 2200 rpm 74kW Cummins IIIA T3 75kW Cummins IIIB T4i 75kW Cummins IIIB T4i 82kW Cummins IIIB T...

Page 33: ...this extra weight in mind The tires can be optionally filled with fluid extra weight up to 350 kg tire 770 lbs tire When servicing bear this extra weight in mind Anti freeze to 30 C 22 F Anti freeze...

Page 34: ...0 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100...

Page 35: ...c system with a hydraulic pump supplying two motors connected in parallel one for the rear axle and one for the drum The speed of the machine is proportional to the angle of the control lever the defl...

Page 36: ...two emergency exits the door and the rear cab window which can be broken with the emergency hammer located in the cab FOPS and ROPS FOPS is the abbreviation for Falling Object Protective Structure roo...

Page 37: ...d serial numbers 3 Cab ROPS plate Certification product and serial numbers 3 Cab ROPS plate Certification product and serial numbers 4 Component plate rear axle Product and serial numbers 4 Component...

Page 38: ...pe of machine the PIN product identification number serial number service weight engine power and year of manufacture If the machine is delivered outside the EU there are no CE markings and on some ma...

Page 39: ...ngine The plates specify the type of engine serial number and the engine specification Please specify the engine serial number when ordering spares Refer also to the engine manual On certain machines...

Page 40: ...4700272372 4700792772 6 Warning Ballasted tires 4700903985 17 Diesel fuel 4700991658 4811000345 6 Warning Ballasted tires 4700903985 17 Diesel fuel 4700991658 4811000345 7 Warning Locking 4700908229 4...

Page 41: ...e that all safety decals are completely legible and remove dirt or order new decals if they have become illegible Use the part number specified on each decal 4700903422 Warning Crush zone articulation...

Page 42: ...aintenance instructions before operating the machine 4700903985 Warning Ballasted tire Read the instruction manual More information in section in Technical specifications 4700908229 Warning Risk of cr...

Page 43: ...Machine description 4812159201_F pdf 2019 10 21 4812129673 Warning CALIFORNIA Proposition 65 31...

Page 44: ...witch Hoisting plate Handbook compartment Master switch Hydraulic fluid Biological hydraulic fluid Securing point Hydraulic fluid Biological hydraulic fluid Securing point Tire pressure Tire pressure...

Page 45: ...blade Up 17 Reserve 29 1 Gear position switch Dip 6 Strike off blade Down 18 Increase in frequency 30 N A 6 Strike off blade Down 18 Increase in frequency 30 N A 7 Central warning indicator 19 Reduct...

Page 46: ...First push will start vibrations second push will stop vibrations 4 Vibration on off First push will start vibrations second push will stop vibrations 5 Strike off blade up Optional Raises the strike...

Page 47: ...vibration frequency 19 Frequency decrease Optional Decreases vibration frequency 20 Working lights Optional By activating the working lights will turn ON 20 Working lights Optional By activating the...

Page 48: ...rotating beacons both are activated 27 Rotating beacon Optional Activate the rotating beacon by pressing the switch If the machine has two rotating beacons both are activated 28 Reserve 28 Reserve 29...

Page 49: ...o high The engine temperature is too high Low oil pressure in the engine Low oil pressure in the engine The air filter is clogged The air filter is clogged The hydraulic fluid temperature is too high...

Page 50: ...rt while if no selection is made the field fades out Menu field will appear again upon pressing either one of the selection buttons 1 Example of menu field Scroll Selection buttons to choose between a...

Page 51: ...e Further information on this accessory is given in the Chapter Operation When an engine alarm is activated the alarm is shown on the display The engine alarm is sent out from the engine ECM which han...

Page 52: ...fluid temperature coldl If the symbol is displayed the hydraulic oil is cold and the speed cannot be increased until the oil has reached 0 C 32 F The maximum speed cannot be used between 0 C 32 F and...

Page 53: ...tion frequency meter Supervision only active if Adjustable frequency or ECO available Optional 8 Power group 1 see Fuse 3 8 Power group 1 see Fuse 3 9 Power group 2 see Fuse 4 9 Power group 2 see Fuse...

Page 54: ...e user and machine settings access the service menu for calibration purposes special service personnel only requires pin code and to see the version of installed software USER SETTINGS Users can chang...

Page 55: ...achine description 4812159201_F pdf 2019 10 21 SERVICE MENU The service menu is also accessible via the main menu for adjustments ADJUSTMENTS TESTMODES Installation personnel only requires pin code 43...

Page 56: ...the display and requires special equipment and know how EDC CALIBRATION To calibrate move the joystick fully forward F and press in both black buttons on the top of the joystick See also manual W3025...

Page 57: ...be set before it is possible to start the machine Conditions that must be set Activated P brake Selector lever in neutral Speed selector for diesel engine in low Low idling not all models Operator he...

Page 58: ...splay of alarm see table for information High amplitude Low amplitude Strike off blade Vibration is enabled in the operating position Automatic vibration control If the function is activated via the r...

Page 59: ...achine description 4812159201_F pdf 2019 10 21 Instruments and controls cab Fig Right rear cab post 15 Hammer for emergency exit ACC Heater AC 10 14 Radio CD 8 9 15 1 2 3 4 5 6 7 Fig Cab roof front 47...

Page 60: ...ate the front screen wiper 5 Front wiper switch Press to operate the front screen wiper 6 Rear wiper switch Press to operate the rear screen wiper 6 Rear wiper switch Press to operate the rear screen...

Page 61: ...d if necessary turn down the heat and fan speed AC ACC NOTE When using AC ACC all the windows must be closed for the system to work efficiently To quickly reduce the temperature in the cab adjust the...

Page 62: ...2 Mode Displays the mode Automatic Heat Cool and Defrost 3 Temperature Set point Displays current inside set point temperature 4 Blower speed Displays current blower speed setting ACC Operation menus...

Page 63: ...s turned off while warming Heat is selected Heat Interior temperature warms up with the electronic heater valve A C compressor is turned off while warming Heat is selected Defrost When defrosting Defr...

Page 64: ...t will be turned off the blower will run at 15 the heater valve will be fully opened and the air circulation will switch to fresh air until the after coil temperature is above 20 C 78 F When the after...

Page 65: ...ed sensor B11 10A F11 24V 12V converter T1 12V power socket X98 Car stereo A19 10A F4 ECU PWR2 A6 Forward Reverse lever B12 10A F12 GPS receiver A26 Compaction meter DCM A10 B9 tilt sensor B14 10A F4...

Page 66: ...5 are placed behind the battery disconnector plate 3 5 4 4 Starter relay 50A 5 Preheating relay 120A Fuses at master switch Deutz 4 Fig Cover left side 1 Fuse box 2 Batteries x2 3 Battery disconnecto...

Page 67: ...4 Grid heater Cummins 40A 4 Grid heater Cummins 40A Grid heater Deutz 80A Grid heater Deutz 80A Fuses in cab Fig Cab roof fuse box F7 1 Interior lighting 10A 1 Interior lighting 10A 2 Windscreen wiper...

Page 68: ...Machine description 4812159201_F pdf 2019 10 21 56...

Page 69: ...connected if necessary The cover must be unlocked when operating so that the battery can be quickly disconnected if necessary 1 2 3 4 Fig Operator s seat 1 Lock pack Length adjustment 2 Weight adjustm...

Page 70: ...3 Wheel seat cushion inclination 4 Wheel backrest inclination 5 Wheel armrest inclination 6 Wheel lumbar support adjustment Adjust the operator s seat so that the position is comfortable and so that...

Page 71: ...new position To adjust the operator s seat see the section for basic comfort seat Adjust all settings when the machine is stationary Adjust all settings when the machine is stationary Always ensure t...

Page 72: ...perations Turn the ignition key 1 to position I the start screen will be shown in display 4 5 3 Fig Status image 3 Fuel level 4 Hourmeter 5 Voltmeter Check that the voltmeter 5 reads at least 24 volts...

Page 73: ...2 ROPS structure 3 Rubber element 4 Anti slip If a ROPS 2 Roll Over Protective Structure or a cab is fitted to the roller always wear the seat belt 1 provided and wear a protective helmet Replace the...

Page 74: ...4812159201_F pdf 2019 10 21 View Fig view Before starting make sure that the view forwards and backwards is unobstructed All cab windows should be clean and the rear view mirrors should be correctly a...

Page 75: ...t temperature is below 10 C 50 F it must be warmed up at idle low speed until the hydraulic oil temperature exceeds 10 C 50 F Ensue that there is good ventilation air extraction if the engine is run i...

Page 76: ...irements If the machine is only to be transported MID or ECO should be selected instead Check that the steering is working correctly by turning the steering wheel once to the right and once to the lef...

Page 77: ...h 5 mph Turtoise 1 7 km h 4 5 mph Turtoise 1 7 km h 4 5 mph Example is TC Limited Slip Rear Axle for other alternatives see table in section for Technical data Carefully move the forward reverse leve...

Page 78: ...uck select the gear position that is most suitable for the situation using the gear position switch Drum slipping select Drum spin mode gear position 2 Rear tires slipping select Wheelspin mode gear p...

Page 79: ...Anti Spin is activated or disengaged Carefully move the forward reverse lever 2 forwards or backwards depending on which direction of travel is required Speed increases as the lever is moved away fro...

Page 80: ...rake by activating the parking brake when the roller is moving very slowly forwards backwards Check in both directions Hold the steering wheel and brace yourself for a sudden stop when the brakes are...

Page 81: ...ing the switch 1 on the front of the forward reverse lever Always switch off vibration before the roller comes to a standstill Amplitude Changeover 1 Fig Control panel 1 High amplitude The amplitude s...

Page 82: ...nds on the soil type that is to be compacted and the chosen vibration amplitude If double jumps occur reduce the vibration frequency if possible as an initial measure If this does not help select a lo...

Page 83: ...y results in a high Evib value Evib1 is calculated on the downward movement of the drum loading phase Evib2 is calculated on the upward movement of the drum Unloading phase Which one of the two values...

Page 84: ...rmation is transmitted to the processor unit where it is analyzed The analyzed information is presented in the display as a digital value expressed as CMV Evib1 or Evib2 High or low measuring range is...

Page 85: ...e forward reverse lever is moved quickly forwards or backwards toward past neutral the system switches to a rapid braking Mode and the machine stops Activate normal driving Mode again by moving the fo...

Page 86: ...s engine running unless the parking brake is activated Never disembark from the machine when the is engine running unless the parking brake is activated Make sure that the roller is parked in a safe p...

Page 87: ...e ignition lock has been switched off in order to avoid the engine s electronic control unit ECU sustaining damage Before switching off the battery isolation switch wait for at least 30 seconds after...

Page 88: ...Operation 4812159201_F pdf 2019 10 21 76...

Page 89: ...s with anti rust agent lubricate the machine thoroughly and apply grease to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Bat...

Page 90: ...aulin Lower the instrument cover over the instrument panel Cover the entire roller with a tarpaulin A gap must be left between the tarpaulin and the ground If possible store the roller indoors and ide...

Page 91: ...then the machine so this is happening Weight refer to the hoisting plate on the roller 1 1 Fig Roller prepared for lifting 1 Lifting plate Lifting the roller The machine s gross weight is specified o...

Page 92: ...lifted load Make sure that the lifting device is secure in its position and on a level and stable suface You are recommended to lift the machine with a jack or similar positioned at the marking 3 and...

Page 93: ...knut clockwise torque 22 Nm This function enables a machine to be moved Start the engine and allow it to idle Place the Forward Reverse lever in the forward or reverse position If the lever is in neut...

Page 94: ...les a machine to be moved 4 3 Fig Valve block engine compartment 3 Brake release button 4 Pump arm The release pump for the brakes is located on the valve block which is positioned in the rear of the...

Page 95: ...f Reverse the towing preparations according to alternative 1 or 2 in the preceding section Reverse the towing preparations according to alternative 1 or 2 in the preceding section Transport Tie down a...

Page 96: ...ted distance interval in meters 1 3 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN 1 3 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN Double L1 Double L2 Double L...

Page 97: ...ith a permitted load LC MSL of at least 1 7 tonnes 1 700 daN and a pre tension STF of at least 300 kg 300 daN The lashings are re tightened as required Each of lashings 1 3 is either a double or two s...

Page 98: ...Operating instructions Summary 4812159201_F pdf 2019 10 21 86...

Page 99: ...ing distance will be longer if the hydraulic fluid is cold 12 Test the brakes Remember that the braking distance will be longer if the hydraulic fluid is cold 13 Set the transportation working mode bu...

Page 100: ...Operating instructions Summary 4812159201_F pdf 2019 10 21 88...

Page 101: ...to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered b...

Page 102: ...Preventive maintenance 4812159201_F pdf 2019 10 21 90...

Page 103: ...tary gear 0 65 liters side 0 69 qts side Planetary gear 0 65 liters side 0 69 qts side Drum Drum Drum 10 5 liter 11 1 qts Drum 10 5 liter 11 1 qts Drum gear Dual speed 1 1 liters 1 2 qts Drum gear Dua...

Page 104: ...fluid must be used when changing or topping up PANOLIN HLP Synth 46 www panolin com BIOLOGICAL HYDRAULIC FLUID PANOLIN Air temperature 10 C 35 C 14 F 95 F When it leaves the factory the machine may b...

Page 105: ...l filter Air filter Engine oil filter Air filter Hydraulic reservoir level Battery Hydraulic reservoir level Battery Hydraulic fluid filter Recycling Hydraulic fluid filter Recycling Transmission oil...

Page 106: ...Maintenance Lubricants and symbols 4812159201_F pdf 2019 10 21 94...

Page 107: ...Hydraulic reservoir sight glass 19 Drive belts 32 Hydraulic fluid cooler 6 Hydraulic reservoir sight glass 19 Drive belts 32 Hydraulic fluid cooler 7 Bleeding filter 20 Wheel nuts 33 Fresh air filter...

Page 108: ...personnel Periodic service service message Optional A Service message Periodic Service is shown in the display 15 hours before First Service 50h For Periodic Service 250h 1000h a Service message is s...

Page 109: ...1 Refuel 6 Check fluid level in hydraulic reservoir 6 Check fluid level in hydraulic reservoir Test the brakes Test the brakes After the FIRST 50 hours of operation Refer to the contents to find the p...

Page 110: ...nt in the air cleaner Replace as required 23 22 Check the oil level in rear axle planetary gears 23 22 Check the oil level in rear axle planetary gears 13 Check the oil level in drum gearbox 13 Check...

Page 111: ...uel filter Refer to the engine manual 3 Replace the fuel filter Refer to the engine manual 3 Replace the fuel pre filter Refer to the engine manual 3 Replace the fuel pre filter Refer to the engine ma...

Page 112: ...gine oil and oil filter See the engine s instruction manual 500 h or once every 6 months 2 25 Change the engine oil and oil filter See the engine s instruction manual 500 h or once every 6 months 29 L...

Page 113: ...ation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Scrapers Check adjustment It is important to consider movement of the drum when the machine turns i e the scrapers c...

Page 114: ...en adjust each scraper tooth 2 to 25 mm 1 0 in between scraper tooth and drum Center each scraper tooth 2 between the pads Tighten the screws 1 Flexible scrapers Optional Fig Scrapers 1 Scraper blade...

Page 115: ...at it cannot fall Coolant level Check Fig Expansion tank 1 Filler cap 2 Level indicator 1 2 Place the roller on a flat surface and check the level of the coolant 2 Top up with coolant if the level is...

Page 116: ...fuel which has a sulphur content of 15 ppm parts per million or less A higher sulphur content will cause operating problems and put the useful life of components at risk which can lead to engine trou...

Page 117: ...s 2 Filler pipe 1 2 Place the roller on a level surface and check that the oil level in the sight glass 1 is between the max and min markings Top up with the type of hydraulic fluid specified in the l...

Page 118: ...Maintenance 10h 4812159201_F pdf 2019 10 21 106...

Page 119: ...ood ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Hydraulic filter Replacement Fig Hydraulic reservoir 2 Filler cap Bleeding filter 3 Sight glass 2 3 Undo t...

Page 120: ...ly clean the filter holder s sealing surfaces Apply a thin coat of fresh hydraulic fluid on the new filter seal Screw tight the filter by hand First tighten the filter until its seal is in contact wit...

Page 121: ...mportant that both of them have the same rolling radius This is necessary to ensure proper functioning of the anti slip in the rear axle Check the tightening torque of the wheel nuts 2 at 630 Nm 465 l...

Page 122: ...1 Nobody must be allowed near the steering joint when the engine is running Risk of being crushed when the steering is operated Switch off the engine and activate the parking brake before lubricating...

Page 123: ...r extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Air clea...

Page 124: ...Maintenance 50h 4812159201_F pdf 2019 10 21 112...

Page 125: ...s Risk of carbon monoxide poisoning Radiator Check Cleaning Fig Engine compartment 1 Water cooler 2 Charge air cooler 3 Hydraulic fluid cooler 4 Condenser element AC Optional 5 Screws x 2 1 2 3 4 5 5...

Page 126: ...und at the front or rear of the rear axle At a low level remove the filler plug 2 and top up with oil to the correct level Use transmission oil see lubricant specifications Clean and refit the plug Re...

Page 127: ...e drum frame The oil should now come up to the sight glass 2 Fig Drum right side 1 Filler plug 2 Level glass 1 2 If necessary release the filler plug 1 and fill to half the sight glass 2 Do not overfi...

Page 128: ...up to the lower edge of the plug hole At low oil level fill oil through the filler hole 3 up to the right level Use transmission oil see lubricant specification Clean and refit the plugs Rubber eleme...

Page 129: ...t the positive cable first When disconnecting the battery always disconnect the negative cable first When connecting the battery always connect the positive cable first The cable shoes should be clean...

Page 130: ...n the cab See under the heading 2000 hours air conditioning overhaul Automatic Climate Control Optional Inspection Fig Drying filter 1 Sight glass 1 With the unit in operation open the engine hood and...

Page 131: ...ment AC Optional 5 Screws x 2 1 2 3 4 5 5 Check that air can pass unobstructed through the radiators 1 2 and 3 Clean a dirty radiator using compressed air or a high pressure water jet Undo the two scr...

Page 132: ...insert a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 replace if necessary When refitting the cover make sure that the dust valve is positioned dow...

Page 133: ...the previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are in...

Page 134: ...und at the front or rear of the rear axle At a low level remove the filler plug 2 and top up with oil to the correct level Use transmission oil see lubricant specifications Clean and refit the plug Re...

Page 135: ...e drum frame The oil should now come up to the sight glass 2 Fig Drum right side 1 Filler plug 2 Level glass 1 2 If necessary release the filler plug 1 and fill to half the sight glass 2 Do not overfi...

Page 136: ...until the level filling holes are in position for check filling 3 Fig Drum gear 2 Clean the area around the level plug 2 and loosen the plug Ensure that the oil level reaches up to the lower edge of t...

Page 137: ...when draining warm fluid and oil Wear protective gloves and goggles Take great care when draining warm fluid and oil Wear protective gloves and goggles Hand in the drained oil and filter to an enviro...

Page 138: ...Refer to the engine manual for detailed instructions when replacing the fuel filter Start the engine and check that the fuel filter is tight Ensure good ventilation air extraction if the diesel engin...

Page 139: ...nd operated grease gun Clean and grease the chain 3 between the seat and the steering column Also grease the seat slide rails 6 If the chain is slack on the sprocket 2 loosen the screws 4 and move the...

Page 140: ...Maintenance measures 500 h 4812159201_F pdf 2019 10 21 128...

Page 141: ...sure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Hydraulic filter Replacement Fig Hydraulic reservoir 2 Filler cap Bleeding filter 3 Si...

Page 142: ...the filter until its seal is in contact with the filter attachment Then turn an additional half revolution Do not tighten the filter too hard as this could damage the gasket First tighten the filter u...

Page 143: ...rt a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 replace if necessary When refitting the cover make sure that the dust valve is positioned downwar...

Page 144: ...previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact...

Page 145: ...in oil to environmentally correct handling Refit the drainage plugs and top up with fresh oil until the correct level is reached Refit the level filler plugs Use transmission oil see Lubricant Specifi...

Page 146: ...um frame The oil should now come up to the sight glass 2 Fig Drum right side 1 Filler plug 2 Level glass 1 2 If necessary release the filler plug 1 and fill to half the sight glass 2 Do not overfill w...

Page 147: ...drain the oil into a suitable receptacle capacity about 2 liters 0 5 gal Fig Drum gear 3 2 Drum gear Oil filling Fig Oil filling drum gear 1 Drum gear 1 Move the machine until the inspection filling h...

Page 148: ...ght ahead M14 174 Nm M14 174 Nm M16 270 Nm M16 270 Nm Radiator Check Cleaning Fig Engine compartment 1 Water cooler 2 Charge air cooler 3 Hydraulic fluid cooler 4 Condenser element AC Optional 5 Screw...

Page 149: ...n draining warm fluid and oil Wear protective gloves and goggles Take great care when draining warm fluid and oil Wear protective gloves and goggles Hand in the drained oil and filter to an environmen...

Page 150: ...er to the engine manual for detailed instructions when replacing the fuel filter Start the engine and check that the fuel filter is tight Ensure good ventilation air extraction if the diesel engine is...

Page 151: ...n too tightly It should be possible to move the chain about 10 mm 0 4 in to the side with a forefinger thumb at the marking 7 in seat frame Fit the chain lock at the bottom If the seat starts to be st...

Page 152: ...Maintenance 1000h 4812159201_F pdf 2019 10 21 140...

Page 153: ...Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Hydraulic filter Replacement Fig Hydraulic reservoir 2 Filler cap Bleeding filter 3...

Page 154: ...the filter until its seal is in contact with the filter attachment Then turn an additional half revolution Do not tighten the filter too hard as this could damage the gasket First tighten the filter u...

Page 155: ...rt a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 replace if necessary When refitting the cover make sure that the dust valve is positioned downwar...

Page 156: ...previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact...

Page 157: ...in oil to environmentally correct handling Refit the drainage plugs and top up with fresh oil until the correct level is reached Refit the level filler plugs Use transmission oil see Lubricant Specifi...

Page 158: ...g 2 Place a vessel capable of holding at least 20 liters 5 3 gal under drain plug 3 Remove and clean filler plug 1 and drain plug 3 Allow all the oil to drain out Clean and refit drain plug 3 and fill...

Page 159: ...drain the oil into a suitable receptacle capacity about 2 liters 0 5 gal Fig Drum gear 3 2 Drum gear Oil filling Fig Oil filling drum gear 1 Drum gear 1 Move the machine until the inspection filling h...

Page 160: ...ng brake before lubricating Nobody must be allowed near the steering joint when the engine is running Risk of being crushed when the steering is operated Switch off the engine and activate the parking...

Page 161: ...tacle that holds 19 liters 5 gal under the drain plug Replace the engine oil filter 2 at the same time Refer to the engine manual Fig Engine compartment 2 Oil filter 2 Take great care when draining wa...

Page 162: ...n using a high pressure washer do not place the nozzle too close to the radiator Be careful when using a high pressure washer do not place the nozzle too close to the radiator Wear protective goggles...

Page 163: ...er to the engine manual for detailed instructions when replacing the fuel filter Start the engine and check that the fuel filter is tight Ensure good ventilation air extraction if the diesel engine is...

Page 164: ...olumn forward Tighten the screws and check chain tension No not tension the chain too tightly It should be possible to move the chain about 10 mm 0 4 in to the side with a forefinger thumb at the mark...

Page 165: ...t will gather near the drainage plug 1 Drain as follows Place a container under the plug 1 Loosen the drain plug 1 Then open the drain cock 2 and drain out water and sediment until only pure diesel fu...

Page 166: ...s a sign that the refrigerant level is too low If so stop the unit The unit may be damaged if it is run with insufficient refrigerant Check the moisture indicator 2 It should be blue If it is beige th...

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Page 168: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com...

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