Farmet KOMPAKTOMAT K1000PS Operating Manual Download

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98/011/08

ES PROHLÁŠENÍ O SHODĚ

CE CERTIFICATE OF CONFORMITY

EG-KONFORMITÄTSERKLÄRUNG

DÉCLARATION CE DE CONFORMITÉ

СЕРТИФИКАТ СООТВЕТСТВИЯ ЕС

DEKLARACJA ZGODNOŚCI WE

Wir

Nous

Мы

My:

Farmet a.s.

Jiřinková 276
552 03 Česká Skalice

Czech Republic

DIČ: CZ46504931
Tel/Fax: 00420 491 450136

Vydáváme na vlastní zodpovědnost toto prohlášení.

Hereby issue, on our responsibility, this Certificate.

Geben in

alleiniger Verantwortung folgende Erklärung ab.

Publions sous notre propre responsabilité la déclaration suivante.

Под

свою ответственность выдаем настоящий сертификат.

Wydajemy na własną odpowiedzialność niniejszą Deklarację

Zgodności.

Strojní zařízení:

- název

Polonesený kompaktomat

Machine:

- name

Semi

Mounted unfolding Kompaktomat

Fabrikat:

- Bezeichnung

Klappbare

Aufsattelgeräte Kompaktomat

Machinerie:

- dénomination

Compactomats de semi-portage basculants

Сельскохозяйственная машина: - наименование :

Полунавесной складной компактомат

Urządzenie maszynowe:

- nazwa

Półzawieszony opuszczany Kompaktomat

- typ, type

K 600 PS

- model, modèle

K 600 PS I., K 600 PS II.

výrobní číslo :

serial number

Fabriknummer

n° de production

заводской номер

numer produkcyjny:

Příslušná nařízení vlády: č.176/2008 Sb. (směrnice 2006/42/ES).

Applicable Governmental Decrees and Orders:

No.176/2008 Sb. (Directive 2006/42/ES).

Einschlägige Regierungsverordnungen (NV): Nr.176/2008 Slg. (Richtlinie

2006/42/ES).

Décrets respectifs du gouvernement: n°.176/2008 du Code (directive 2006/42/CE).

Соответствующие

постановления правительства: № 176/2008 Сб. (инструкция 2006/42/ES).

Odpowiednie rozporządzenia rządowe: nr

176/2008 Dz.U. (Dyrektywa 2006/42/WE).

Normy s nimiž byla posouzena shoda:

Standards used for consideration of conformity:

Das Produkt wurde gefertigt

in Übereinstimmung mit folgenden Normen:

Normes avec lesquelles la conformité a été évaluée:

Нормы, на основании

которых производилась сертификация:

Normy, według których została przeprowadzona ocena: ČSN EN ISO 12100, ČSN

EN ISO 4254-1.

Schválil

Approve by

dne: 01.06.2012

p. Gavlas Dušan

Bewilligen

Approuvé

technický ředitel

Утвеpдил

Uchwalił

Technical director

V České Skalici

dne: 01.06.2012

Ing. Karel Žďárský

generální ředitel společnosti

General Manager

Summary of Contents for KOMPAKTOMAT K1000PS

Page 1: ...cz IČ 46504931 DIČ CZ46504931 Farmet a s Jiřinková 276 552 03 Česká Skalice CZ telefon 420 491 450 111 fax 420 491 450 136 GSM 420 774 715 738 OPERATING MANUAL KOMPAKTOMAT K500PS K600PS K700PS K800PS K1000PS Edition 1 effective from 1 7 2018 ...

Page 2: ...s machine serial number must be stated whenever ordering spare parts for possible repairs The production label is located on the middle frame near the tow bar Use only original spare parts for these machines according to the Spare parts catalogue officially issued by the manufacturer Farmet a s Ceska Skalice POSSIBILITIES OF USE OF YOUR MACHINE KOMPAKTOMAT je is intended for presowing preparation ...

Page 3: ...sting the depth of the share section 35 7 4 1 MCD mechanical depth setting 36 7 4 2 HD hydraulic depth setting 36 7 5 Adjusting the leveller height behind shares 37 7 6 Setting the finishing section features 37 7 6 1 Setting the angle of the rear leveller 37 7 6 2 Setting the pressure of the finishing roller 38 8 Side frame folding drawbars 39 8 1 Adjusting the folding drawbar spring Lp 39 8 2 Adj...

Page 4: ... carried machine consists of the following parts Carrier bar for connecting to the three point hitch of the pulling vehicle Towing forks with adjustable tractor track cultivators Supporting frames of the machine The machine is standardly equipped with a mechanical drawbar that secures the side frames in the transport position The machine is standardly equipped with front and rear safety plates wit...

Page 5: ...Ball K80 Requirement for the hydraulic system of the tractor STANDARD EQUIPMENT Side frame folding circuit Pressure in the circuit 200bar 2 sockets for snap coupling ISO 12 5 STANDARD EQUIPMENT Axle lifting circuit Pressure in the circuit 200bar 2 sockets for snap coupling ISO 12 5 ABOVE STANDARD EQUIPMENT Front leveller control circuit Pressure in the circuit 200bar 2 sockets for snap coupling IS...

Page 6: ... 30 mm ABOVE STANDARD EQUIPMENT Fixed bottom hitch aggregation mechanism Pin 50mm Pin 70mm Ball K80 Requirement for the hydraulic system of the tractor STANDARD EQUIPMENT Side frame folding circuit Pressure in the circuit 200bar 2 sockets for snap coupling ISO 12 5 STANDARD EQUIPMENT Axle lifting circuit Pressure in the circuit 200bar 2 sockets for snap coupling ISO 12 5 ABOVE STANDARD EQUIPMENT F...

Page 7: ...machine Chapter A and 3 The User bears the risk Immediately remove especially the failures that may negatively affect safety A 3 7 Machine operation may be performed by a person authorised by the operator under these conditions 8 It must own a valid driver s licence of the corresponding category 9 It must be demonstrably familiarised with the safety regulations for work with the machine and must p...

Page 8: ... time when working with the machine A 11 24 The operator must not consume alcohol medicines narcotic and hallucinogenic substances that decrease his attention and coordination capabilities while using the machine If the operator must use medicines prescribed by a physician or uses freely sold medicines he must be informed by a physician whether he is capable of responsible and safe operation of th...

Page 9: ...DE FRAME kg 1000 EXTERIOR LEFT SIDE FRAME kg 1000 AXLE kg 350 350 500 500 500 MACHINE kg 4150 4600 5100 5500 7000 D WORK SAFETY LABELS Warning safety labels serve for operator protection THE FOLLOWING APPLIES GENERALLY D 1 Strictly observe the warning safety labels D 2 All safety instructions also apply to other users D 3 The operator shall ensure completeness and readability of labels on the mach...

Page 10: ...e maintain safe distance from the electric appliances P 50 H Stay outside the reach of the unsecured side frames of the machine P 53 H Do not approach the rotary parts of the machine unless they are standing still i e they are not rotating P 100 H It is strictly folding and unfolding the side frames on slopes or inclined surfaces P 101 H The shown positions of the handle and the function of the hy...

Page 11: ...Manual KOMPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 11 56 K500PS K600PS K700PS K800PS Rear view P37H P53H P37H P53H P39H P50H P39H P50H P1H P2H P6H P101H P101H P13H P101H P13H P20H P20H P13H P1H P1H ...

Page 12: ...Manual KOMPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 12 56 K500PS K600PS K700PS K800PS Front view P37H P53H P37H P53H P39H P50H P39H P50H P1H P20H P20H K800PS m17807 ...

Page 13: ...OMPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 13 56 K1000PS Rear view P37H P53H P37H P53H P37H P53H P37H P53H P1H P2H P6H P101H P39H P50H P39H P50H P39H P50H P39H P50H P101H P13H P101H P13H P20H P20H P20H P20H ...

Page 14: ...Manual KOMPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 14 56 K1000PS Front view P37H P53H P37H P53H P37H P53H P37H P53H P39H P50H P39H P50H P39H P50H P39H P50H P101H P13H P101H P13H P1H K1000PS m17807 ...

Page 15: ...ition is designed as a single independent hydraulic circuit controlled by the driver in the tractor cabin The Kompaktomat machines meet the regulations for road traffic width up to 3m height up to 4m The design of the Kompaktomat machine allows using a whole range of additional equipment to increase productivity and efficiency A HYDRAULIC LEVELLERS the automatic front leveller position control sys...

Page 16: ...of soil where there is no risk of formation of wet clods Possibility of mechanical depth setting up to 80mm Possibility of setting the position directly behind the tractor wheels CC Track Cultivator with Chisel Share Automatically released tractor track cultivator with a chisel share Suitable for heavier types of soil where there is no risk of formation of wet clods Possibility of mechanical depth...

Page 17: ...ot suitable for more humid soils Not suitable for soils with a large quantity of rocks This type of roller can be used as the REAR roller only DCR Double row Cross kill Roller 40 cm 40 cm 175 kg m Quality clod crumbling and backwards compaction Mixes the processed soil more intensely Excellent work in light medium and heavy soils Can work in slightly moist conditions Not suitable for rocky soils T...

Page 18: ...r behind shares All area processing Suitable for light soils Suitable for medium soils Suitable for heavy soils Suitable for rocky soils Suitable for wet soils Resistance to clogging MAX MIN LEVELLING BARS BEHIND SHARES LEVELLING BAR BEHIND SHARES The bar can be used behind all types of share sections The bar is sued for spreading the loosened soil before the rear roller The height adjustment is p...

Page 19: ...ipment during its assembly is in accordance with chapter C p 9 Example of a loaded machine K800PS on the truck platform Unloading the K800PS machine from the truck platform using a forklift truck 5 COMMISSIONING Before taking over the machine test and check whether damage occurred during transport and whether all parts contained in the bill of delivery were supplied Before commissioning the machin...

Page 20: ...chine The operator is obliged to lower the machine to the ground and secure the set against movement before leaving the tractor cabin When connecting no persons may stay in the space between the tractor and the machine Exercise utmost caution 5 1 AGREGATION TO A TRACTOR The machine can be connected only to a tractor whose curb weight is identical or higher than the overall weight of the connected ...

Page 21: ...ly when the hydraulic circuits of the machine and the tractor aggregate are in a pressure less condition The hydraulic system is under high pressure Regularly check for leaks and immediately remove obvious damage of all lines hoses and pipe unions When seeking and removing leaks use only the suitable tools For connecting the hydraulic system of the machine to the tractor use the plug on the machin...

Page 22: ...ration are used in the circuit The precise position can be found in the Spare Parts Catalogue HYDRAULIC CIRCUIT FOR FRONT LEVELLER POSITION CONTROL TWO BLUE RINGS Pressurizing this branch of the circuit recesses the leveller to the surface HYDRAULIC CIRCUIT FOR SHARE WORKING DEPTH CONTROL ONE GREEN RING Pressurizing this branch of the circuit brings shares out of the processed profile HYDRAULIC CI...

Page 23: ...nders of leveller control 4 Hydraulic closing valve for leveller cylinders 1 Control distributor in the tractor 2 Hydraulic snap couplings 3 Hydraulic cylinders of share depth control 4 Hydraulic closing valve for share depth cylinders 1 Control distributor in the tractor 2 Hydraulic snap couplings 3 Hydraulic cylinders of the axle control 4 Closing taps of the axle cylinders 5 Hydraulic cylinder ...

Page 24: ... the axle cylinders 5 Hydraulic cylinders of side frame unfolding 6 Hydraulic closing valve of cylinders for side frame unfolding 7 Closing taps for the control of cylinders for side frame unfolding 8 Transfer valve for the control of functions of side frame unfolding 9 Securing valve for the control of functions of side frame unfolding 10 Pressure accumulator gas pressure in the container 55 bar ...

Page 25: ...n the tractor 2 Hydraulic snap couplings 3 Hydraulic cylinders of leveller control 4 Hydraulic closing valve for leveller cylinders 1 Control distributor in the tractor 2 Hydraulic snap couplings 3 Hydraulic cylinders of share depth control 4 Hydraulic closing valve for share depth cylinders radlic 1 Control distributor in the tractor 2 Hydraulic snap couplings ISO 12 5 3 Hydraulic snap couplings ...

Page 26: ...lding or unfolding check the side frames and have them continuously fold into the end position to the stoppers 5 3 1 PUTTING THE MACHINE INTO TRANSPORT POSITION LIFT THE MACHINE UP ON THE AXLE o Lift the machine on the axle by pressurizing the hydraulic circuit marked with two yellow rings Continue lifting until the piston rod is drawn out to the end position At the same time lift the rear arms of...

Page 27: ...OLDING K1000PS o When the folding of the machine into the transport position is complete the side frames must be secured by setting the ball valves on the front piston rods into the closed position SECURE THE POSITION OF THE TRANSPORT AXLE K500 700PS o When the folding of the machine into the transport position is complete the axle in the transport position must be secured by setting the axle ball...

Page 28: ...ELLOW RINGS from the driver s position into the floating position to lower the machine down to the end thus achieving the transport position of 4m 5 3 2 PUTTING THE MACHINE INTO THE WORKING POSITION RELEASE THE SIDE FRAMES BEFORE UNFOLDING K500 800PS o Before starting to unfold the K500 800PS machines you must release the mechanical connecting rod Failure to do so will damage the machine RELEASE T...

Page 29: ...ted i e the machine unfolds automatically when the circuit is pressurized Pressurize the circuit until the machine is fully unfolded and the piston rods are completely drawn in o A pressure accumulator with a manometer with gas pressure at 55bar is used for K1000PS due to the down pressure on the outside right frame of the machine in the direction of driving into the hydraulic circuit After unfold...

Page 30: ...uit MARKED WITH YELLOW RINGS from the driver s position into the floating position to lower the machine down to the end thus achieving the transport position of 4m PLACE THE MACHINE ON THE WORKING ROLLERS o Lower the machine down to the ground by pressurizing the hydraulic circuit marked with one yellow ring Continue until the piston rod is completely drawn in and the travelling wheels are lifted ...

Page 31: ...cting the machine to the tractor for reason of a change of the axle load The driving properties of the set also change depending on the terrain nature adapt the manner of driving to these conditions The operator is obliged to present the machine certificate of roadworthiness as needed according to the valid regulations for road traffic decree law only in the Czech Republic The operator is obliged ...

Page 32: ...e tractor track cultivator position can be adjusted either by height or length as needed When adjusting the track cultivator position always observe generally valid labour safety regulations Correct position of the track cultivator affects the resulting quality of processing The track cultivators are located on the beams of the pulling fork The drawbar beam for attaching track cultivators is teles...

Page 33: ... same time The front leveller is a very important part of the machine It contributes largely to the levelling ability of the Kompaktomat machines Therefore it is important to adjust it properly As for the fixed serrated leveller it is possible to adjust the height and the preloading of the draw spring As for the blade leveller it is possible to adjust the height and the angle of the blades The bas...

Page 34: ...he working rollers 7 2 1 FL Front Fixed Serrated Levelling Bar The automatic release of the leveller is protected by a draw spring The spring is factory set to the length of 340mm however it is possible to change the preloading as needed The spring preloading is selected according to the character of the field size of clods in the field The bigger the clods are the higher the preloading needs to b...

Page 35: ...atic conditions FRONT RING ROLERS Deflector setting options 1 Angle setting 2 Height setting REAR RING ROLLERS Deflector setting options 1 Angle setting 2 Height setting 7 4 ADJUSTING THE DEPTH OF THE SHARE SECTION When adjusting the depth of the shares always exercise extra caution as the working roller might turn Always adjust the depth of the shares when the machine is in standstill and unfolde...

Page 36: ... MECHANICAL DEPTH SETTING Standardly the depth is set mechanically by turning the handle manually Each working section of the machine is controlled individually The depth setting is increased by turning the handle anticlockwise red arrows in the picture The depth setting is decreased by turning the handle clockwise white arrows in the picture There is an indicator near the handle that shows that a...

Page 37: ...ct position of the leveller affects the resulting quality of processing o The correctly set leveller ensures that no tracks after the last row of shares are visible o The position of the leveller is secured by inserting a chain loop into the hole on the supporting frame The chain is secured by inserting a companion part and a safety pin 7 6 SETTING THE FINISHING SECTION FEATURES 7 6 1 SETTING THE ...

Page 38: ...e two angles of the leveller by turning the backstop Smaller preloading red rotation of the backstop Greater preloading blue rotation of the backstop There is a differentiating groove on the backstop for easier recognition during installation 7 6 2 SETTING THE PRESSURE OF THE FINISHING ROLLER When adjusting the pressure always observe work safety rules The pressure mechanism of the finishing rolle...

Page 39: ...ered disassembled and the length of the rod may change during shipping when compared with the factory settings 8 1 ADJUSTING THE FOLDING DRAWBAR SPRING LP Always adjust the length of the spring when the machine is in standstill and unfolded in the working position When adjusting always observe generally valid labour safety regulations When to change the spring preloading When the folding piston ro...

Page 40: ...y valid labour safety regulations Recommendations when to change the length of the drawbar Lt 8 2 1 SHORTENING THE DRAWBAR o The piston rod is maximally drawn out when the side frames have been folded but the side frames are not resting on the stops of the central frame There is a risk of damage to the frame structure during transportation 8 2 2 EXTENDING THE DRAWBAR o The piston rod is not maxima...

Page 41: ...0PS 41 56 Proceed as follows Unfold the machine into the working position changing the pin of the drawbar joint to the side frame lift off the drawbar from the side frame turn the nut of the drawbar When you change the length proceed in the reverse way ...

Page 42: ...en driving such a set always observe valid road traffic regulations When working with the set of TRACTOR KOMPAKTOMAT OTHER EQUIPMENT always observe the labour safety rules for working with Kompaktomat and another machine as well as the rules of safe road transportation K1000PS with DV1000 crumbling rollers K600PS with Monsun ME600 drill machine When Kompaktomat is aggregated with another machine t...

Page 43: ...000PS 43 56 M Ft K1 Fn K2 L K2 9 1 TRANSPORT POSITION OF THE KOMPAKTOMAT THREE POINT HITCH ARMS Before driving the set on roads you have to secure the arms of the Kompaktomat hitch against movement upwards Secure them using the support pins L M Ft Fn ...

Page 44: ...ure and rear roller of Kompaktomat for which the Manufacturer shall not be liable 9 3 AGGREGATION WITH PNEUMATIC DRILL MACHINE Pneumatic drill machines that have a fan driven by a fluid motor not a drive shaft may be aggregated with Kompaktomat To aggregate Kompaktomat and the pneumatic drill machine with a fluid fan motor Kompaktomat can be optionally equipped with a hydraulic circuit for the fan...

Page 45: ...sport of hydraulic oil from the tractor to the drill machine As the seed drills have various marker control systems it is possible to use hydraulic circuits for marker control in Kompaktomat These circuits can also be used with mechanical seed drills in Kompaktomat o Single line circuit o Double line circuit Dn 8 ISO 12 5 Dn 8 ISO 12 5 Dn 8 ISO 12 5 ...

Page 46: ... put the operator in danger by fall or other movement When repairing the unfolded machine parts use a suitable support device leaning against labelled places or appropriate places For attaching the machine when manipulating it with the use of lifting equipment use only places marked by stick on labels with the symbol of a chain If there is a defect or damage on the machine immediately turn off the...

Page 47: ...er beam M12 12 9 111Nm Screws of arrow shares M16 8 8 188Nm Securing screws of the extensible beams for track cultivators M16 8 8 50Nm Swing screws on track cultivators M16 8 8 60Nm Suspending share frames folding levellers to the frames M16 10 9 200Nm Towing lug of the machine C40 C50 C70 K80 M20 8 8 365Nm Prestress of tractive springs of front levellers WHEEL NUT M18x1 5 265Nm Unbraked machines ...

Page 48: ...lubrication PLACE FOR LUBRICATION INTERVAL LUBRICANT Controlling handle Always before work with the machine Always after the work and before putting the machine out of operation Plastic lubricant according to DIN 51 502 1 K EP2 30 2 KP2P 20 Likx Pole joint Lubricating the controlling handle Lubricating the pole joint MANIPULATION WITH LUBRICANTS Treat oils and lubricants as hazardous waste accordi...

Page 49: ... tractors TPH with the aggregated machine to the maximum position and secure it against falling Then you can replace the worn shares Replacement of shares on the central frame 10 2 2 REPLACEMENT OF WORN SHARES OF THE SIDE FRAME Place the machine into the transport position according to chapter 5 3 1 p 26 Replace the shares you can reach To replace shares you cannot reach unfold the side frames int...

Page 50: ...c circuit secure the piston rods with ball valves Lowering the height of the machine on the axle when laying it off 12 PROTECTION OF ENVIRONMENT Check the tightness of the hydraulic system regularly Replace or repair hydraulic tubes or other parts of the hydraulic system showing signs of damage before oil starts to leak Check the condition of hydraulic tubes and execute their timely replacement Th...

Page 51: ...ing manual 14 2 3 The warranty does not apply to wearable spare parts i e regular mechanical wear and tear of replaceable parts of the working sections shares edges etc 14 2 4 The warranty does not apply to indirect consequences of possible damage such as service life decrease etc 14 2 5 The warranty is bound to the machine and is not void upon an owner change 14 2 6 The warranty is limited to the...

Page 52: ... I K 500 PS II výrobní číslo serial number Fabriknummer n de production заводской номер numer produkcyjny 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 2006 42 ES Einschlägige Regierungsverordnungen NV Nr 176 2008 Slg Richtlinie 2006 42 ES Décrets respectifs du gouvernement n 176 2008 du Code directive 2006 42 CE Со...

Page 53: ... I K 600 PS II výrobní číslo serial number Fabriknummer n de production заводской номер numer produkcyjny 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 2006 42 ES Einschlägige Regierungsverordnungen NV Nr 176 2008 Slg Richtlinie 2006 42 ES Décrets respectifs du gouvernement n 176 2008 du Code directive 2006 42 CE Со...

Page 54: ... I K 700 PS II výrobní číslo serial number Fabriknummer n de production заводской номер numer produkcyjny 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 2006 42 ES Einschlägige Regierungsverordnungen NV Nr 176 2008 Slg Richtlinie 2006 42 ES Décrets respectifs du gouvernement n 176 2008 du Code directive 2006 42 CE Со...

Page 55: ... I K 800 PS II výrobní číslo serial number Fabriknummer n de production заводской номер numer produkcyjny 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 2006 42 ES Einschlägige Regierungsverordnungen NV Nr 176 2008 Slg Richtlinie 2006 42 ES Décrets respectifs du gouvernement n 176 2008 du Code directive 2006 42 CE Со...

Page 56: ...1000 PS II výrobní číslo serial number Fabriknummer n de production заводской номер numer produkcyjny 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 2006 42 ES Einschlägige Regierungsverordnungen NV Nr 176 2008 Slg Richtlinie 2006 42 ES Décrets respectifs du gouvernement n 176 2008 du Code directive 2006 42 CE Соотве...

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