manualshive.com logo in svg

Farm King 2400, Operator And Parts Manual, Page: 61 / 112

Share
Download
Farm King 2400 Operator And Parts Manual Download Page 61

Parts Identification - Round Bale Carrier 2400

61

PARTS IDENTIFICATION

GENERAL INFORMATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . 63

BASE FRAME  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Carrier Hydraulic Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Valve Bank Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
High Pressure Line Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Hydraulic Return Line Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Tilt Cylinder Extend Hydraulic Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Tilt Cylinder Retract Hydraulic Hose Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Lift Arm Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Tilt Cylinder Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Pusher Motor Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Hydraulic Assembly Hardware  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Frame Assembly (Top View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Frame Assembly (Bottom View)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Carrier Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Electrical Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Electrical Schematic (Prior to S/N BM240013000061) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Electrical Schematic (

2018

 and Later)

 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

.  .   .   .   .   .   .   .   .   . . .  

81

Control Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Tire Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Tandem Axle Assembly W / Two Hubs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Tandem Axle Assembly W / Four Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Pusher Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Roller / Chain Guide Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Pick Up Arm W / Deflector Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Optional Adjustable Bale Stop Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Standard Hitch Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Optional Clevis Hitch Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Summary of Contents for 2400

Page 1: ...6990633 1 13 Printed in U S A Bobcat Company 2013 OPERATOR AND PARTS MANUAL Round Bale Carrier Model 2400 062013 Rev 1 88664296 102018 P4711 ...

Page 2: ......

Page 3: ...RRANTY 105 ALPHABETICAL INDEX 109 Manufacturer s Statement For technical reasons Buhler Industries Inc reserves the right to modify machinery design and specifications provided herein without any preliminary notice Information provided herein is of descriptive nature Performance quality may depend on bale structure applied techniques weather conditions and other factors ...

Page 4: ...Table of Contents Round Bale Carrier 2400 4 ...

Page 5: ...v State Postal Zip Code Phone Postal Zip Code Phone Equipment Name Model Serial Number Delivery Date Dealer Inspection Report Safety Bearing Seals All Lights And Reflectors Installed Lubricate Machine All Lights And Reflectors Cleaned And Working Wheel Bolt Torque Safety Chain On Hitch Fasteners Tight All Decals Installed Pusher Sprocket And Chain Tension Guards And Shields Installed And Secure Hy...

Page 6: ...Warranty Registration Round Bale Carrier 2400 6 ...

Page 7: ...ication of the Farm King equipment READ AND UNDERSTAND THIS OPERATOR AND PARTS MANUAL BEFORE OPERATING YOUR FARM KING EQUIPMENT If you have any questions see your Farm King dealer This manual may illustrate options and accessories not installed on your Farm King equipment OWNER S INFORMATION 9 Serial Number Location 9 Manual Storage 9 EQUIPMENT IDENTIFICATION 10 Component Location 10 ...

Page 8: ...Introduction Round Bale Carrier 2400 8 ...

Page 9: ...rantee of any kind written or expressed implied or otherwise with regard to the information contained within this manual Farm King assumes no responsibility for any errors that may appear in this manual and shall not be liable under any circumstances for incidental consequential or punitive damages in connection with or arising from the use of this manual Keep this manual available for frequent re...

Page 10: ...IDENTIFICATION Component Location BALE RETAINER RH FORK W DEFLECTOR PICK UP ARM TIPPING FRAME PUSHER JACK MANUAL STORAGE CONTAINER TAIL LIGHT ASSEMBLY PICK UP ARM LIFT CYLINDER BALE DIVERTER HYDRAULIC MOTOR HYDRAULIC MOTOR CONTROL VALVE INNER FORK ARM ...

Page 11: ...on Needs A Qualified Operator 13 Use Safety Rules 14 Transport Safety 14 Machine Requirements And Capabilities 15 FIRE PREVENTION 15 Maintenance 15 Operation 15 Starting 15 Electrical 16 Hydraulic System 16 Welding And Grinding 16 Fire Extinguishers 16 SAFETY SIGNS DECALS 17 EQUIPMENT DECALS AND SIGNS 19 SAFETY SIGN OFF FORM 20 ...

Page 12: ...Safety Round Bale Carrier 2400 12 ...

Page 13: ...until he or she can operate the machine safely under all conditions of the work area Always fasten seat belt before operating Know the Work Conditions Clear working area of all bystanders especially small children and all obstacles that might be hooked or snagged causing injury or damage Know the location of any overhead or underground power lines Call local utilities and have all underground powe...

Page 14: ...n area clear of bystanders especially small children DO NOT permit personnel to be in the work area when operating the equipment The equipment must be used ONLY on approved tractors transport vehicles DO NOT modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment DO NOT make any adjustments or repairs on the equipme...

Page 15: ...ment only when properly seated in the operator s seat Starting a machine in gear can result in serious injury or death Operate the machine and equipment from the operator s position only The parking brake must be engaged before leaving the operator s seat Rollaway can occur because the transmission may not prevent machine movement FIRE PREVENTION Maintenance The machine and some equipment have com...

Page 16: ...ng And Grinding Always clean the machine and equipment disconnect the battery and disconnect the wiring from the machine controls before welding Cover rubber hoses battery and all other flammable parts Keep a fire extinguisher near the machine when welding Have good ventilation when grinding or welding painted parts Wear dust mask when grinding painted parts Toxic dust or gas can be produced Dust ...

Page 17: ...cure guards and shields before starting Keep hand feet hair and clothing away from moving parts Disconnect and lockout power source before adjusting or servicing Do not stand or climb on machine when operating 21878 MOVING PART HAZARD B 10020B 1 2 1 2 p n 813627 p n 813635 WARNING 8013635 HIGH PRESSURE FLUID HAZARD s 2ELIEVE PRESSURE ON SYSTEM BEFORE REPAIRING OR ADJUSTING OR DISCONNECTING s 7EAR ...

Page 18: ...r crushing injury if fingers become trapped during arm return 813637 Bale lift arm can cause serious injury or death if person becomes trapped during arm return DANGER CAUTION SAFETY CHAIN MUST BE SECURED AND LOCKED FOR TRANSPORT RELEASE ONLY FOR FIELD WORK 813626 B 10068 1 2 3 1 p n 813626 p n 813637 2 3 p n 813636 ...

Page 19: ...ent Part Number 815850 Part Number 815004 Part Number 105420 Part Number 967055 Amber Part Number 967053 Red Part Number 813631 Day Orange Part Number 813631 Orange Part Number 21867 Part Number 813633 Part Number 813634 MAXIMUM RECOMMENDED TIRE INFLATION PRESSURE 90 P S I TIRE 12 5L x 15FI LOAD RANGE F IMPORTANT 813633 TIRES RIMS IF REPLACED MUST MEET EXISTING SPECIFICATIONS IMPORTANT 813634 GROS...

Page 20: ...ipment An untrained operator is unqualified to operate this machine The following sign off sheet is provided for your record and to show that all personnel who will be working with the equipment have read and understand the information in this Operator And Parts Manual and have been instructed in the operation of the equipment SIGN OFF SHEET Date Employee s Signature Employer s Signature Instructi...

Page 21: ...EMBLY GENERAL ASSEMBLY INFORMATION 23 Component Unloading And Identification 23 BASE GROUP 24 Installing The Taillight Assembly 24 Installing The Bale Retainer 26 Installing The Pick Up Arm W Bale Deflector 27 Adjusting Pick Up Arm Forks 32 ...

Page 22: ...22 Assembly Round Bale Carrier 2400 ...

Page 23: ...bly See Installing The Taillight Assembly on page 24 2 Bale Retainer See Installing The Bale Retainer on page 26 3 Fixed Loading Arm W Bale Deflector See Installing The Pick Up Arm W Bale Deflector on page 27 ELECTROCUTION HAZARD To prevent serious injury or death from electrocution Be aware of overhead power lines Keep away from power lines when unloading and assembling the bale carrier Electrocu...

Page 24: ...e right rear side of the carrier frame Install two 1 2 x 2 bolts Item 3 Figure 3 down through the inner light bracket and carrier mount Install one 1 2 flat washer and 1 2 locknut on each bolt Tighten bolts and locknuts Repeat procedure for LH inner light bracket DO NOT permit bystanders to be in the work area when lowering raising or folding wing DO NOT work under suspended parts Keep away from m...

Page 25: ... bracket should be able to be rotated in toward the carrier frame Do Not over tighten Repeat procedure for LH outer light bracket Figure 5 Align and install the RH tail light Item 1 Figure 5 Amber lens to the outside under the outer light bracket Install four 1 4 x 1 bolts Item 2 Figure 5 down through the outer light bracket and tail light Install one 1 4 locknut on each bolt Tighten bolt and lock...

Page 26: ...m 1 with the mounts Item 2 Figure 7 on front left side of the carrier frame Figure 8 Install three 1 2 x 2 bolt Item 1 down through the bale retainer mounting bracket and carrier frame mount Install one 1 2 flat washer and 1 2 locknut Item 2 Figure 8 on each bolt Tighten bolt and locknut B 10026 1 2 2 B 10027 1 2 ...

Page 27: ...nd both sides of the pick up arm keeping the pick up arm as level as possible DO NOT permit bystanders to be in the work area when lowering raising or folding wing DO NOT work under suspended parts Keep away from moving parts Always use lifting devices vehicles chains or straps of adequate size and strength when unloading and assembling the bale carrier components AVOID INJURY OR DEATH Keep finger...

Page 28: ... rear pick up arm mount Item 2 Figure 11 on the carrier frame NOTE When installing the 1 1 4 x 6 3 4 inch lift arm pivot pin maintain hole alignment of the pin and collar on the pick up arm mounting bracket Install one 1 1 4 x 6 3 4 inch lift arm pivot pin Item 3 Figure 11 through the pick up arm mounting bracket and carrier mount front to rear with hole in pin towards the rear Figure 12 Install o...

Page 29: ...ng bracket Item 1 of the pick up arm with the hole in the rear pick up arm mount Item 2 Figure 15 on the carrier frame NOTE When installing the 1 1 4 x 6 3 4 inch lift arm pivot pin maintain hole alignment of the pin and collar on the pick up arm mounting bracket Install one 1 1 4 x 6 3 4 inch lift arm pivot pin Item 3 Figure 15 through the pick up arm mounting bracket and carrier mount front to r...

Page 30: ...gure 19 through the RH fork with deflector mounting bracket over the pick up arm NOTE Locate the RH fork with deflector approximately 1 1 2 in from the outer end of the pick up arm Install one 5 8 flat washer and 5 8 nut Item 4 Figure 19 on the each bolt and tighten Figure 20 Locate inside fork arm Item 1 Install straps Item 2 Figure 20 around the inside fork arm keeping the inside fork arm as lev...

Page 31: ...ugh the inside fork arm mounting bracket over the pick up arm Install one 5 8 flat washer and 5 8 nut Item 4 Figure 22 on the each bolt Do not fully tighten at this time NOTE Tighten the 5 8 x 6 bolts just enough to keep the inside fork arm from sliding down the pick up arm when the pick up arm is raised to adjust the inner fork arm with the carrier deck B 10062 1 2 3 4 ...

Page 32: ...ify that all hardware bolted connections on the pick up arm are torqued according to the specifications of the bolt chart See HARDWARE TORQUE VALUES on page 101 First time operation Approach the bale and check bale diameter to ensure the fork spacing is correct Cycle the pick up arm slowly with a bale and inspect just before lifting bale from ground Finish the cycle and observe how the bale transf...

Page 33: ...ering And Leaving The Operator s Position 37 INITIAL SET UP 38 Connecting The Bale Carrier To The Tractor 38 Leveling The Bale Carrier 40 Connecting Hydraulic Lines 41 Connect Electrical Harness 42 Control Handle Description 42 Loading Procedure 43 Optional Bale Stop 45 Unloading Procedure 46 TRANSPORTING 47 Requirements 47 Transport Position 47 ...

Page 34: ...34 Operation Round Bale Carrier 2400 ...

Page 35: ...tive decals slow moving vehicle decals and lights where applicable 10 Check condition of all hydraulic components for leaks Repair as required NOTE Do not operate with hydraulic leaks 11 Verify that the lift arm transport lock has been removed and securely stored 12 Verify that the bale carrier is properly connected to the tractor with the safety chain MOVING PART HAZARD To prevent serious injury ...

Page 36: ...omponents for leaks Tighten fittings to correct leaks or replace components Do not operate with hydraulic leaks Figure 26 2 Check the bale carrier hitch for damaged loose or missing parts Figure 26 Repair as needed before operation 3 Check for loose fasteners and hardware Tighten as required 4 Check that tire pressure is 90 psi 620 kpa 5 Check that wheel bolt torque is 90 ft lb 122 Nm B 10050 ...

Page 37: ...n Entering The Operator s Position Move to the operator s position start the engine and release the parking brake AVOID SERIOUS INJURY OR DEATH The tractor must be equipped with an approved Roll Over Protection Structure ROPS and safety belts to help prevent personal injury or death caused by tractor roll over Keep shields and all guards in place Keep away from moving parts Keep bystanders away To...

Page 38: ...ont of the Bale Carrier Move the tractor backwards aligning the drawbar with the Bale Carrier hitch NOTE The jack may need to be lowered or raised for proper alignment of the drawbar and hitch If the Bale Carrier hitch needs to be adjusted stop the tractor when drawbar is just in front of the Bale Carrier hitch Leave the operator s position See Leaving The Operator s Position on page 38 AVOID INJU...

Page 39: ...ng the drawbar hitch pin hole with the Bale Carrier hitch pin hole s Stop the tractor and leave operator s position NOTE Always use a hitch pin of adequate size and strength and a retaining pin with a locking device Figure 29 Install the hitch pin Item 1 Figure 29 and retaining pin to securely fasten the Bale Carrier hitch to the tractor drawbar Attach the safety chain Item 2 Figure 29 around the ...

Page 40: ...l the three bolts Tighten the three clevis mounting bolts to the correct torque and raise the jack into the storage position The bale carrier frame must be adjusted down or up until the bale carrier is parallel with the ground prior to operation AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist When fluids are under pressure Flying debris or...

Page 41: ...s to disconnect HIGH PRESSURE FLUID HAZARD To prevent serious injury or death from high pressure fluid Relieve pressure on system before repairing or adjusting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all components in good repair Contain and dispose of any oil leakage in an environmentally safe manner Thoroughly clean the quick coupl...

Page 42: ...h UP Rabbit to operate pusher at a high speed Press PUSHER SPEED switch DOWN Turtle to operate pusher at a low speed NOTE Torque is increased at low speed and pushes bales with more force 2 PUSHER FWD PUSHER BACK Press and hold the PUSHER FWD switch to move pusher forward Press and hold the PUSHER BACK switch to move pusher back 3 ARM UP ARM DN Down Press and hold the ARM UP switch to raise the li...

Page 43: ...e front indicator plate upright indicates not to load any more bales Before operating the equipment Clear the work area of all bystanders especially small children Clear the work area of all obstacles Keep shields and all guards in place Keep away from moving parts To avoid unbalanced loads only push front bales back one bale length to prepare for the next bale When loading bales maintain a minimu...

Page 44: ...ide carrier beams Press and hold the ARM DN switch and fully lower the lift arm Move the tractor and bale carrier straight forward drive so the inner arm of the loading fork is against the inner edge of the next bale Then load the second bale onto the carrier in the same direction as it was picked up Press and hold the ARM DN switch and fully lower the lift arm Press and hold the PUSHER BACK switc...

Page 45: ...eflector contacts the second bale Side On about 12 inches 30 cm from the outer end rotating bale 90 Then load the second bale onto the carrier in the same direction as it was picked up Press and hold the ARM DN switch and fully lower the lift arm Press and hold the PUSHER BACK switch to move pusher backward moving the bales far enough to the rear to provide room to load the next two bales Press an...

Page 46: ...orward until there is enough room to safely lower the TIPPING FRAME Using the tractor auxiliary hydraulics fully lower the tipping frame ELECTROCUTION HAZARD To prevent serious injury or death from electrocution stay at least 50 ft 15 m away from overhead power line when raising tipping frame or lift arm AVOID INJURY OR DEATH Before moving the tractor and bale carrier look in all directions and ma...

Page 47: ...oved hitch or tractor tow vehicle can result in loss of control leading to serious injury or death Tractor tow vehicle and hitch must have the rated capacity to tow equipment AVOID SERIOUS INJURY OR DEATH Excess weight will greatly increase tractor stopping distance and may cause the operator to lose control of the tractor or tow vehicle Towing Vehicle Tractor must have adequate braking capacity t...

Page 48: ...Operation Round Bale Carrier 2400 48 ...

Page 49: ...PUSHER CHAIN AND SPROCKET 55 Inspection 55 Adjusting Chain Tension 56 Shortening The Pusher Chain 57 AXLE 58 Wheel Bolts Torque 58 Tire Wheel Replacement 58 Wheel Bearings 58 Tire Pressure 58 CLEANING THE BALE CARRIER 59 CARRIER BEAMS 59 Resurfacing 59 SAFETY SIGN DECAL INSTALLATION 59 Procedure 59 STORAGE AND RETURN TO SERVICE 60 Storage 60 Return To Service 60 BALE STORAGE 60 ...

Page 50: ...Maintenance Round Bale Carrier 2400 50 ...

Page 51: ...igured to match tractor hydraulic system type OPEN CENTER or CLOSE CENTER NOTE Select OPEN CENTER with tractors having LOAD SENSING hydraulic systems See the tractor s manual for hydraulic system type No electric power Check electrical harness connection Check control handle fuse Bale Carrier freezes creates back pressure on hydraulic hose Hydraulic couplers are not the same size and type as the t...

Page 52: ...l Bolts 3 Axle Bearing 4 Hydraulic Cylinders 5 Pick Up Arm 6 Tipping Frame Weekly or every 50 hours 7 Carrier Beams 8 Pusher Chain And Sprocket 9 Hydraulic Cylinders 10 Bale Carrier Annually or every 500 hours 11 Wheel Bearings Instructions are necessary before operating or servicing equipment Read and understand the Operator and Parts Manual and safety signs decals on equipment Follow warnings an...

Page 53: ...ng if necessary Locations Lubricate the following grease locations EVERY 8 HOURS Figure 41 Apply two three pumps of grease to all locations of the axle pivots Item 1 Figure 41 Do not over grease bearings Greasing too often can damage seals and lead to premature bearing failure Fluid such as engine oil hydraulic fluid coolants grease etc must be disposed of in an environmentally safe manner Some re...

Page 54: ... Apply two three pumps of grease to both ends of the tipping frame cylinder Item 1 Figure 43 Figure 44 Apply two three pumps of grease to the LH RH hitch pivot bushings Item 1 Figure 44 Figure 45 Apply two three pumps of grease to the bale lift arm pivot bushings Item 1 Figure 45 both sides B 10042 2 3 1 1 B 10022 2 3 1 1 B 10023 2 3 1 B 10043 2 3 1 ...

Page 55: ... operation and every 50 hours thereafter Tightening adjustment bolts clockwise increases tension and loosening adjustment bolts counter clockwise reduces pusher chain tension Both adjustment bolts should be tightened equally Proper pusher chain tension may be verified by raising the chain by hand Verify that there is even tension on both pusher chains B 10044 1 AVOID INJURY OR DEATH Before you lea...

Page 56: ...6 Figure 49 Loosen the jam nut Item 1 Figure 49 Tighten the adjustment bolt Item 2 Figure 49 clockwise until there is approximately four inches of upward slack in the center of the chain Tighten jam nut NOTE If no more adjustment is possible shorten pusher chain by removing one link See Shortening The Pusher Chain on page 57 AVOID INJURY OR DEATH Before you leave the operator s position Always par...

Page 57: ...ur inches of upward slack Tighten jam nut Repeat procedure for second pusher chain Move to the operator s position start the engine and engage tractor s auxiliary hydraulics Operate the pusher Figure 52 When pusher Item 1 is returned forward verify that both sides of the pusher contact the stops Item 2 Figure 52 Adjust as needed until pusher contacts stops evenly AVOID INJURY OR DEATH Before you l...

Page 58: ...Install the six wheel bolts Items 1 6 Figure 53 Tighten wheel bolts in a criss cross pattern Figure 53 Tighten wheel bolts to 110 lb ft 149 N m of torque Wheel Bearings Inspect and re pack the wheel bearings annually with a quality SAE multi purpose type grease NOTE Grease every 500 hours if hub is equipped with grease fitting Tire Pressure Check tire pressure daily Fill tires to 90 psi 620 kPa AV...

Page 59: ...he area with glass cleaner Remove all adhesive residue Allow the area to dry completely before installing the new safety sign decal Position the safety sign decal in the correct location Remove a small portion of the backing paper on the safety sign decal Press on the safety sign decal where the backing paper has been removed Slowly remove the remaining backing paper pressing on the safety sign de...

Page 60: ...ier has been in storage it is necessary to follow a list of items to return the equipment to service Be sure all shields and guards are in place Lubricate the equipment Clean and inspect pusher chain for excessive wear or stiffness Check for proper adjustment and alignment Inspect and repack wheel bearings with a SAE multi purpose type grease Check that tires are properly inflated Connect to a tra...

Page 61: ... Motor Assembly 70 Hydraulic Assembly Hardware 71 Frame Assembly Top View 72 Frame Assembly Bottom View 74 Carrier Frame Assembly 76 Electrical Assembly 78 Electrical Schematic Prior to S N BM240013000061 80 Electrical Schematic 2018 and Later 81 Control Handle Assembly 82 Tire Assembly 83 Tandem Axle Assembly W Two Hubs 84 Tandem Axle Assembly W Four Hubs 85 Hub Assembly 86 Pusher Assembly 87 Rol...

Page 62: ...Parts Identification Round Bale Carrier 2400 62 ...

Page 63: ...ASE FRAME Carrier Hydraulic Assembly ITEM PART NUMBER DESCRIPTION QTY 1 29256 COVER PLATE 6 2 815605 HOSE 1 2 X 60 3 4SWFJIC 4 3 815608 BLOCK POLYPROPELENE 3 8 PAIR 6 4 815610 1 2 HOSE LINE MOUNT ASSEMBLY 1 5 815612 HYD HOSE ASM TILT CYL 1 6 815614 HYD HOSE ASM TILT CYL 1 7 815616 HOSE 3 8 X 117 9 16SWFJIC X 9 16SWFJIC90 2 8 815822 HYD ASSY 1 2 X 142 PRESS LINE 1 815602 9 815823 HYD LINE 1 2in 142...

Page 64: ... Bank Assembly ITEM PART NUMBER DESCRIPTION QTY 1 815296 VALVE MANIFOLD 1 2 83000074 STRAIGHT ADAPTER 3 4 MJIC x 1 1 16 MORB 2 3 83000073 STRAIGHT ADAPTER 9 16 MJIC x 7 8 MORB 2 4 886897 STRAIGHT ADAPTER 7 8 MORB x 3 4 MJIC 4 815846 1 2 3 4 ...

Page 65: ...UNTING SCREW KIT 1 4 20 x 1 625 SHCS 3 SZ000530 DCV05 3Y11 01200E1 SZ000527 COIL SZ000528 COIL NUT KIT SZ000515 SEAL KIT SZ000529 MOUNTING SCREW KIT 1 4 20 x 1 625 SHCS 4 SZ000531 DCV03 3Y1 1 01200E1 SZ000532 COIL SZ000533 COIL NUT KIT SZ000514 SEAL KIT SZ000534 MOUNTING SCREW KIT 10 24 UNC x 1 75 SHCS 5 SZ000535 CP208 1 B 0 A C 245 SZ000536 SEAL KIT 6 SZ000537 CP208 1 B 0 A C 080 SZ000536 SEAL KI...

Page 66: ...Parts Round Bale Carrier 2400 66 Manifold Hydraulic Schematic P T P T M1 M2 M3 M4 C1 C2 83000055 ...

Page 67: ...x 3 4 SWIVEL FJIC 90 1 2 815177 MALE TIP 0 5 BODY 7 8 ORB 1 3 813305 BLACK DUST CAP 1 2 1 ITEM PART NUMBER DESCRIPTION QTY 1 813666 CHECK VALVE 3 4 ORB LINE 1 2 813305 BLACK DUST CAP 0 5 1 3 813088 STRAIGHT ADAPTER 7 8 MORB x 3 4 MORB 1 4 815177 MALE TIP 0 5 BODY 7 8 ORB 1 5 815834 HYDRAULIC HOSE 1 2 x 142 3 4 MORB x 3 4 SWIVEL FJIC 90 1 815822 1 2 3 815823 1 5 3 4 2 ...

Page 68: ...ER DESCRIPTION QTY 1 815613 HYDRAULIC HOSE 3 8 x 192 7 8 MORB x 3 4 SWIVEL FJIC 90 1 2 813303 RED DUST CAP 0 5 1 3 815177 MALE TIP 0 5 BODY 7 8 ORB 1 ITEM PART NUMBER DESCRIPTION QTY 1 815613 HYDRAULIC HOSE 3 8 x 192 7 8 MORB x 3 4 SWIVEL FJIC 90 1 2 813303 RED DUST CAP 0 5 1 3 815177 MALE TIP 0 5 BODY 7 8 ORB 1 815612 1 3 2 815614 1 3 2 ...

Page 69: ...ESCRIPTION QTY 1 815804M CYLINDER 4 0 x 12 0 1 2 886897 STRAIGHT ADAPTER 7 8 MORB x 3 4 MJIC 2 815804M SERVICE PARTS X3916 SEAL KIT 1 ITEM PART NUMBER DESCRIPTION QTY 1 815840M CYLINDER 3 0 x 16 0 1 2 813640 90 ELBOW 9 16 MORB ADJ x 3 8 2 815840M SERVICE PARTS X3914 SEAL KIT 1 815803 1 2 2 815839 1 2 2 ...

Page 70: ...d Bale Carrier 2400 70 Pusher Motor Assembly ITEM PART NUMBER DESCRIPTION QTY 1 B2799 00 MOTOR 22 2 CUBIC INCH 1 2 886897 STRAIGHT ADAPTER 7 8 MORB x 3 4 MJIC 2 B2799 00 SERVICE PARTS X2725 SEAL KIT 1 815679 1 2 ...

Page 71: ...STEEL PL 4 4 813663 LOCK NUT 0 500 NC GRC STEEL PL 4 5 815737 26 VALVE BRACKET WELDMENT 1 6 815739 26 MANIFOLD COVER 1 7 81581 BOLT 0 375 x 2 50 LG HEX 4 8 815857 U BOLT 3 8 DIA x 6 W x 4 625 L 2 9 84048 FLAT WASHER 0 500 Pl 4 10 86170 BOLT 0 375 UNC x 1 0 LG HEX 4 11 967275 BOLT 0 500 UNC x 2 00 GR8 PL 4 12 E2445 00 PIN 1 25 DIA x 5 625 LG 1 HYD HARDWARE 10 8 5 6 12 7 3 2 7 3 3 7 1 7 3 1 ...

Page 72: ...Parts Round Bale Carrier 2400 72 Frame Assembly Top View 817527 TOP 24 21 16 16 4 7 14 13 11 20 16 16 4 8 9 6 19 2 18 12 10 5 3 15 26 20 16 16 4 17 22 1 23 25 3 15 26 ...

Page 73: ... 11 815857 U BOLT 3 8 x 6 W x 4 625 L 2 12 817540 ASSEMBLY PUSHER 1 13 817550 WELDMENT RHS BALE RAMP 1 14 817551 WELDMENT LHS BALE RAMP 1 15 817554 CHAIN 632 LENGTH 316 PITCHES 2 16 84048 FLAT WASHER 1 2 SAE PL 112 17 84051 JAM NUT 1 00 NC HEX GR 2 2 18 84541 LOCK NUT 0 313 NC NYLON 4 19 909277 MANUAL HOLDER 1 20 967274 BOLT 0 500 NC x 1 50 HEX GR 8 PL 40 21 967275 BOLT 0 500 NC x 2 00 HEX GR 8 PL...

Page 74: ...Parts Round Bale Carrier 2400 74 Frame Assembly Bottom View 817527 BOTTOM 5 2 6 3 8 3 6 4 7 1 6 3 ...

Page 75: ...IN 1 25 x 6 75 LG 1 2 113698 PIN 1 25 x 7 13 LG LDR 86015933 1 3 812363 LOCK NUT 3 8 PL 7 4 815379 PIN 1 25 x 3 75 LG 2 5 815803 CYLINDER ASSEMBLY 4 x 12 1 6 81581 BOLT 0 375 x 2 50 HEX 5 7 815839 CYLINDER ASSEMBLY 3 0 x 16 0 W FITTINGS 1 8 E2445 00 LIFT ARM PIN 1 25 C1045CR 1 ...

Page 76: ...me Assembly 817528 34 6 22 37 23 41 12 11 35 35 39 13 11 35 35 39 38 35 35 11 6 22 22 37 39 35 35 11 17 18 36 2 44 16 1 11 35 39 20 26 40 10 28 29 43 6 22 3 19 25 5 45 42 14 15 39 35 35 11 27 33 7 8 8 9 21 24 32 31 4 11 11 35 35 38 11 35 35 38 30 ...

Page 77: ...22 2 CU IN 2 21 815682 REAR CROSSMEMBER 1 22 81570 FLAT WASHER 3 8 STD PL 14 23 815830 LIFT ARM TRANSPORT CHAIN 1 24 817530 LHS CHAIN GUIDE WELDMENT 1 25 817534 FRONT CROSSMEMBER WELDMENT 1 26 817535 INSIDE RIGHT CARRIER WELDMENT 1 27 817536 LEFT CARRIER WELDMENT 2 28 817537 OUTSIDE RIGHT CARRIER WELDMENT 1 29 817544 MOTOR MOUNT WELDMENT 2 30 817545 RHS SUBFRAME WELDMENT 1 31 817546 RHS CHAIN GUID...

Page 78: ...Parts Round Bale Carrier 2400 78 Electrical Assembly 815603 5 9 10 4 10 3 7 2 1 2 1 4 12 13 8 11 3 10 14 3 10 6 ...

Page 79: ... LAMP 4 WAY WP 1 6 814196 LH DUAL AG LAMP 4 WAY WP 1 816015 AMBER LENS COVER As Required 816016 RED LENS COVER As Required 7 814197 EXTENSION HARNESS 114 LG 1 8 814198 MAIN HARNESS 48 LONG 7 PIN PLUG 1 9 81527 BOLT 1 4 x 1 HEX PL 2 10 81922 LOCK NUT 0 25 NYLON NC 4 11 I20024 1500 CONTROL HANDLE ASSEMBLY 12 SZ000565 SELF TAPPING SCREW 5 16 12 x 3 4 3 PNT 8 13 SZ000566 VINYL DIP CLAMP 5 16 x 0 406 H...

Page 80: ... ARM DN 2 TAN ARM UP 4 PINK OPEN CENTER 5 ORANGE POWER CLOSED CENTER 3 RED FRONT OF BALE CARRIER 15 AMP FUSE POWER 3 RED GROUND 12 GREEN GROUND 12 GREEN POWER 3 RED END VIEW CONNECTOR NOTE 1 VALVE HARNESS 1 TERMINATES WITH THE FEMALE SPADE CONNECTORS TO MATCH THE SOLINOID COIL 2 ITEM 3 IS SUPPLIED WITH THE PARTS BOX A7009 00 3 USE DIELECTRIC GREASE ON ALL CONNECTORS 4 SECURE GROUND WIRE TO BOLT ON...

Page 81: ...Parts Round Bale Carrier 2400 81 Electrical Schematic 2018 and later ...

Page 82: ...MBER DESCRIPTION QTY 1 22105 CONTROL HANDLE 1 2 813540 SCREW 8 32 x 0 50 6 3 815851 SWITCH COVER DECAL 2400 1 4 I100016 SWITCH COVER PLATE 2400 1 5 INE22105 01 WIRE CLAMP PLATE 1 6 815382 ROCKER SWITCH ON OFF 1 7 815383 ROCKER SWITCH ON OFF ON 2 I20024_00 1 4 3 2 6 7 2 5 ...

Page 83: ...Parts Round Bale Carrier 2400 83 Tire Assembly ITEM PART NUMBER DESCRIPTION QTY 1 813657 TIRE 12 5L x 15FI 1 2 813655 RIM 15 x 10LB x 6 BOLT P65 1 3 813656 VALVE STEM TUBELESS RIM 1 B2700 03 1 2 3 ...

Page 84: ...ART NUMBER DESCRIPTION QTY 1 815687 TANDEM AXLE WELDMENT W TWO HUBS 1 2 C2339 00 6 BOLT HUB 2 3 13651 FLAT WASHER 2 0 x 1 03 x 0 19 W HUB 2 4 813649 DUST SHIELD 2 5 813650 DUST CAP 2 6 812871 CASTLE NUT 1 25 GR 2 2 7 9812433 COTTER PIN 3 16 x 1 50 BR 2 815686 1 5 6 3 2 4 7 ...

Page 85: ...T NUMBER DESCRIPTION QTY 1 C2722 00 TANDEM AXLE WELDMENT W FOUR HUBS 1 2 C2339 00 6 BOLT HUB 4 3 13651 FLAT WASHER 2 0 x 1 03 x 0 19 W HUB 4 4 813649 DUST SHIELD 4 5 813650 DUST CAP 4 6 812871 CASTLE NUT 1 25 GR 2 4 7 9812433 COTTER PIN 3 16 x 1 50 BR 4 B2722 00 1 5 7 4 2 3 6 ...

Page 86: ...67208 OUTER BEARING CONE LM48548 1 3 813653 BOLT 0 563 NF x 1 75 WB12 HUB 6 4 813650 DUST CAP DC15 1 5 813649 DUST SHIELD DC16 1 6 813652 6 BOLT WHEEL HUB HA 618 1 7 967205 INNER BEARING CONE 25580 1 8 SZ100152 OUTER BEARING CUP LM48510 1 9 SZ625520 INNER BEARING CUP 1 3 4 25520 1 C2339 00_REV_2 2 5 1 9 6 3 8 7 4 ...

Page 87: ...8 x 2 HEX PL 12 2 812363 LOCK NUT 3 8 PL 12 3 813644 MACHINE SCREW 0 313 NC x 1 25 RD HD 8 4 81570 FLAT WASHER 0 375 ST HS PL 24 5 815715 MIDDLE SLIDER 2 6 815778 BAR TRACK ROLLER 4 7 815779 TRACK ROLLER 1 3 4 DIA 4 8 815827 NUT 3 4 16 NF HEX GR B 4 9 817541 PUSHER WELDMENT 1 817540 4 2 6 8 7 1 3 9 ...

Page 88: ...Parts Round Bale Carrier 2400 88 Roller Chain Guide Assembly ITEM PART NUMBER DESCRIPTION QTY 1 INE7037 00 ROLLER CHAIN GUIDE 1 2 813645 BEARING 6205LLU 25 4 3E 2 A7008 00 2 2 1 ...

Page 89: ... PL 4 5 813509 NUT 0 625 NC HEX GR 5 PL 4 6 813663 NUT LOCK STEEL 0 500NC GR C PL 1 7 815710 RIGHT BALE LIFT ARM 1 8 81581 BOLT 0 375 x 2 50 HEX 1 9 817620 QUARTER TURN FORK WELDMENT 1 10 817621 INSIDE FORK WELDMENT 2400 1 11 967053 RED REFLECTIVE DECAL 2 x 9 1 12 967055 AMBER REFLECTIVE DECAL 2 x 9 1 13 967274 BOLT 0 500 NC x 1 50 HEX GR 8 PL 1 14 E2485 00 LIFT ARM CHAIN LATCH 1 815709 8 3 11 1 1...

Page 90: ...EL GR C PL 3 5 84050 FLAT WASHER 0 750 SAE BS PL 3 6 815700 26 HITCH CROSSMEMBER 1 7 81620 BOLT 0 500 NC x 1 25 HEX GR 5 PL 1 8 813581 FLAT WASHER 1 5 x 0 531 x 0 25 PL 1 9 813662 HOSE HOLDER 1 10 967274 BOLT 0 500 NC x 1 50 GR 8 PL 12 11 84048 FLAT WASHER 0 500 SAE BS PL 24 12 813663 LOCK NUT 0 500 NC Steel GR C PL 13 13 815378 5 TON SCREW JACK 1 14 SZ000561 PERFECT HITCH 1 815699 10 11 11 12 6 2...

Page 91: ...Y 1 815693 BALE STOP BRACKET 1 2 12779 HAIRPIN CLIP 9 2 3 815696 BALE STOP WELDMENT 1 4 815416 VALVE MOUNT U BOLT 2 5 84048 FLAT WASHER 0 500 SAE BS PL 4 6 813663 LOCK NUT 0 500 NC STEEL GR C PL 4 7 I20069 BALE STOP LOCKING PIN 4500 2 NS 815692 COMPLETE BALE STOP ASSEMBLY Items 1 7 1 815692 2 7 1 4 6 5 3 ...

Page 92: ...Parts Round Bale Carrier 2400 92 Standard Hitch Assembly ITEM PART NUMBER DESCRIPTION QTY 1 SZ000569 TOP PLATE 1 2 SZ000570 V BLOCK 1 3 SZ000571 NEOPRENE CUSHIONS 2 SZ000561 1 3 2 ...

Page 93: ...Parts Round Bale Carrier 2400 93 Optional Clevis Hitch Assembly ITEM PART NUMBER DESCRIPTION QTY 1 SZ000513 OPTION CLEVIS HITCH KIT 1 SZ000513 1 ...

Page 94: ...Parts Round Bale Carrier 2400 94 ...

Page 95: ...MATIC 99 Electrical Schematic Prior to S N BM240013000061 99 Electrical Schematic S N BM240013000061 and Later 100 HARDWARE TORQUE VALUES 101 Metric Chart 101 Imperial Chart 102 HYDRAULIC CONNECTION SPECIFICATIONS 103 O Ring Fitting Straight Thread 103 O ring Face Seal Connection 103 Flare Fitting 103 Port Seal O ring Boss Fitting 103 Tubelines And Hoses 103 ...

Page 96: ...Specifications Round Bale Carrier 2400 96 ...

Page 97: ...x Hitch Weight empty 1650 lb 749 kg approx Tires 4 12 5L x 15FI Load Range F Intermittent Unloaded Highway Use Tire Capacity 4 680 lb 2 130 kg 90 PSI Inflation Hubs 6 bolt W Twine Guard Maximum Hydraulic Pressure 3000 PSI 20685 kPa Minimum Hydraulic Pressure 2250 PSI 15514 kPa Hydraulic Motors Pusher Dual 22 2 cu in Lift Cylinder 4 diameter x 12 stroke Tilt Cylinders 3 diameter x 16 stroke Electri...

Page 98: ...Specifications Round Bale Carrier 2400 98 HYDRAULIC SCHEMATIC P T P T M1 M2 M3 M4 C1 C2 83000055 800 PSI 3000 PSI ...

Page 99: ...HER BACK 6 BLUE ARM DN 2 TAN ARM UP 4 PINK OPEN CENTER 5 ORANGE POWER CLOSED CENTER 3 RED FRONT OF BALE CARRIER 15 AMP FUSE POWER 3 RED GROUND 12 GREEN GROUND 12 GREEN POWER 3 RED END VIEW CONNECTOR NOTE 1 VALVE HARNESS 1 TERMINATES WITH THE FEMALE SPADE CONNECTORS TO MATCH THE SOLINOID COIL 2 ITEM 3 IS SUPPLIED WITH THE PARTS BOX A7009 00 3 USE DIELECTRIC GREASE ON ALL CONNECTORS 4 SECURE GROUND ...

Page 100: ...Specifications Round Bale Carrier 2400 100 Electrical Schematic 2018 and later ...

Page 101: ...Unplated Plated W ZnCr CL 8 w CL 8 8 Bolt M4 1 7 15 2 2 19 2 6 23 3 4 30 3 7 33 4 8 42 1 8 16 M6 5 8 51 7 6 67 8 9 79 12 102 13 115 17 150 6 3 56 M8 14 124 18 159 22 195 28 248 31 274 40 354 15 133 M10 28 21 36 27 43 32 56 41 61 45 79 58 30 22 M12 49 36 63 46 75 55 97 72 107 79 138 102 53 39 M16 121 89 158 117 186 137 240 177 266 196 344 254 131 97 M20 237 175 307 226 375 277 485 358 519 383 671 4...

Page 102: ...229 28 250 37 324 14 125 20 176 3 8 23 17 30 22 35 26 46 34 50 37 65 48 26 19 35 26 7 16 37 27 47 35 57 42 73 54 80 59 104 77 41 30 57 42 1 2 57 42 73 54 87 64 113 83 123 91 159 117 61 45 88 64 9 16 81 60 104 77 125 92 163 120 176 130 229 169 88 65 125 92 5 8 112 83 145 107 174 128 224 165 244 180 316 233 122 90 172 127 3 4 198 146 256 189 306 226 397 293 432 319 560 413 217 160 306 226 7 8 193 14...

Page 103: ... port seal fitting NOTE If a torque wrench cannot be used use the hex flat tightening method as an approximate guideline NOTE Port seal fittings are not recommended in all applications Use O ring boss fittings in these applications Tubelines And Hoses Replace any tubelines that are bent or flattened They will restrict flow which will slow hydraulic action and cause heat Replace hoses which show si...

Page 104: ...Specifications Round Bale Carrier 2400 104 ...

Page 105: ...Warranty Round Bale Carrier 2400 105 WARRANTY WARRANTY 107 ...

Page 106: ...Warranty Round Bale Carrier 2400 106 ...

Page 107: ...the expiration of the Farm King Limited Warranty and used and serviced as provided for in the Operator s Manual to be free from defects in materials or workmanship for a period of thirty 30 days from the invoice date for the parts Farm King will fulfill this limited warranty by at its option repairing or replacing any covered part that is defective or is the result of improper workmanship provided...

Page 108: ...AMPLE ONLY AND NOT LIMITATION LOSS OF CROPS LOSS OF PROFITS OR REVENUE OTHER COMMERCIAL LOSSES INCONVENIENCE OR COST OF REPLACEMENT OF RENTAL EQUIPMENT IN NO EVENT SHALL FARM KING S CONTRACT OR WARRANTY LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT Note that some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential...

Page 109: ...NFORMATION 23 GENERAL INFORMATION 35 GENERAL INFORMATION 63 HARDWARE TORQUE VALUES 101 HYDRAULIC CONNECTION SPECIFICATIONS 103 HYDRAULIC SCHEMATIC 98 INITIAL SET UP 38 LUBRICATION 53 OWNER S INFORMATION 9 PUSHER CHAIN AND SPROCKET 55 SAFETY INSTRUCTIONS 13 SAFETY SIGN DECAL INSTALLATION 59 SAFETY SIGN OFF FORM 20 SAFETY SIGNS DECALS 17 SERVICE SCHEDULE 52 SPECIFICATIONS 97 STORAGE AND RETURN TO SE...

Page 110: ...Alphabetical Index Round Bale Carrier 2400 110 ...

Page 111: ......

Page 112: ...ue West Salem SD USA 57058 0398 Toll Free 1 888 FK 80001 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2012 Buhler Trading Inc Printed in Canada TSX BUI www farm king com ...

Reviews:

No comments