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MACS II User Manual 

 

101796668 

Revision E 

153 

10.10.

 

Spares 1 Year MACS II Analyzer 101877938 

P/N 

Quantity  Description 

101667558  

1 

PREMIUM GRADE; TYPE JJ CALIBRATION T/C WITH SPECIAL LIMITS OF +/-

0.4%; 0.063 IN OD; SINGLE UNGROUNDED JUNCTION; 21 IN LONG; 316SS 

MATERIAL; LEAD WIRE: 20AWG TEFLON INSULATED LEAD WIRE; 68 IN 

LONG; MINIATURE PLUG (MP) 

101671856  

1 

THERMOCOUPLE, TYPE J, UNGROUNDED, 1.125 30000 PSI, MALE HP PORT  

101918773  

1 

THERMOCOUPLE, SPRING ADJUSTABLE, UNGROUNDED TYPE J, PIG TALE 

USED WITH BAYONET ADAPTOR, 48 INCH LENGTH WITH SS WIRE BRAID   

101594774  

8 

BACKUP RING, PRESSURE VESSEL 

101710014  

4 

O-RING, ULTRA PAROFLUOR, ID 2.984,  SIZE 2-234, DUROMETER 75   

101710015  

4 

O-RING, ULTRA PAROFLUOR, ID .739,  SIZE 2-018, DUROMETER 75   

101596797  

2 

TIMING BELT, 240XL, 120 TEETH, 3/8 WIDTH, 0.20 PITCH   

101542809  

1 

RUPTURE DISC, BURST PRESSURE 34500 PSI @ 72 F, 1/4 ANGLED SEAT, 316 

SS   

101636441  

5 

PADDLE ASSEMBLY, SGS 

70.10643   

50 

RING, RETAINING, EXTERNAL, 0.25 SHAFT, STAINLESS STEEL   

101836939  

30 

GASKET, CAP PLUG, HIGH TEMP  

101836938  

10 

GASKET, CUP BASE, HIGH TEMP   

101837384  

4 

O-RING,568-232, PERFLUORO,  90 DURO 600F   

101626358  

1 

FILTER ELEMENT, HIGH PRESSURE, 25 MICRON, 304 WIRE MESH, 3B 

FILTER,VITON O-RING, USED WITH FILTER 101539542   

101629340  

3 

KIT, SOFT GOODS, 30,000 PSIG, TESCOM REGULATOR   

101629342  

3 

KIT, REPAIR, TESCOM 54-21N0T44A-095 REGULATOR, 30,000 PSIG   

101837396  

4 

O-RING 568-107 PERFLUORO,  90 DURO 600 F   

70.82789   

50 

O-RING, TEFLON, 3/8 OD X 1/4 ID X 1/16 ROUND 568-010   

102052994  

5 

WATER FILTER ELEMENT, 10 MICRON SS 

101673153  

120 

1/4 TUBING, POLYURETHANE, 20 METER ROLL 

101485964  

10 

TUBING, 3/8 IN O.D. POLYURETHANE, TIUB11BU-20   

101630287  

4 

KIT, 3 ORINGS FOR P8791-HP-40WEV ORING 212V, 138V, AND 138VP   

 

Summary of Contents for MACS II

Page 1: ...P00000 Multiple Analysis Cement System MACS II User Manual P N 101677665 101796668 Rev E ...

Page 2: ...tronic or mechanical without first receiving the written permission of Fann Instrument Company Houston Texas USA Printed in USA The information contained in this document includes concepts methods and apparatus which may be covered by U S Patents FANN reserves the right to make improvements in design construction and appearance of our products without prior notice FANN and the FANN logo are regist...

Page 3: ...o distinguish elements of text Contains additional information for the reader that is not safety related Describes a situation or practice that if ignored will result in equipment damage or loss of data Describes an unsafe condition or practice that if not corrected will result in personal injury possibly death ...

Page 4: ...N Phone TELEPHONE 281 871 4482 TOLL FREE 800 347 0450 FAX 281 871 4358 Mail Fann Instrument Company P O Box 4350 Houston Texas 77210 USA Location Fann Instrument Company 14851 Milner Road Gate 5 Houston Texas 77032 USA Online www fann com fannmail fann com ...

Page 5: ...CHANICAL INSTALLATION 17 4 2 1 Water Air and Coolant Connections 17 4 2 2 Electric Power Connection 19 4 2 3 Power Up MACS II Unit 19 4 2 4 Initial Verification of Alignment 19 4 2 5 Water Test 22 4 3 SOFTWARE INSTALLATION 22 4 3 1 Software Quick Install 23 4 3 2 MACS II SGS Software Installation 23 4 3 3 USB Connection Configuration 24 4 3 4 Software Updates 28 4 4 POST INSTALLATION VERIFICATIONS...

Page 6: ...MENT ACTIVITY 73 6 3 CEMENT TEST 76 RESULTS ANALYSIS 77 7 1 MACS II SOFTWARE 79 7 1 1 Show Cursor 79 7 1 2 Show Torque 79 7 1 3 Autoscale X 79 7 1 4 Autoscale Y 79 7 2 DATA MANAGER SOFTWARE 795 7 3 DATA INTERPRETATION 80 MAINTENANCE AND TROUBLESHOOTING 81 8 1 PREVENTIVE MAINTENANCE 83 8 1 1 Pneumatic Maintenance 83 8 1 2 Hydraulic Maintenance 83 8 1 3 Mechanical Maintenance 94 8 2 TROUBLESHOOTING ...

Page 7: ... 101796668 Revision E vii 10 6 FRAME DRAWER MECHANICAL ASSEMBLY 101723012 138 10 7 SGS TEST CUP ASSEMBLY 101636768 147 10 8 SLURRY CUP ASSEMBLY 100072017 149 10 9 PADDLE ASSEMBLY SGS 101636441 151 WARRANTY AND RETURN 155 ...

Page 8: ...e 5 10 Reference Position Dialog Box 47 Figure 5 11 Calibrate Screen Old Calibration Top Portion 47 Figure 5 12 Calibrate Screen New Calibration Bottom Portion 48 Figure 5 13 Calibrate SGS Screen 53 Figure 5 14 Test Repeatability Step One Dialog Box 55 Figure 5 15 Test Repeatability Step Two Dialog Box 55 Figure 5 16 Test Repeatability Step Three Dialog Box 56 Figure 5 17 Test Repeatability Result...

Page 9: ... Threads 89 Figure 8 9 Torque Sensor Tool 90 Figure 8 10 Vise with Soft Jaws 90 Figure 8 11 Spring Pad 91 Figure 8 12 Valve Parts 91 Figure 8 13 Stem and Spring 92 Figure 8 14 O ring and Backup Ring 92 Figure 8 15 Loctite Application 93 Figure 8 16 Reassembled Sensor 93 ...

Page 10: ...MACS II User Manual 101796668 Revision E 1 Overview Table of Contents OVERVIEW 1 1 1 MULTIPLE ANALYSIS CEMENT SYSTEM II 2 1 1 1 Thickening Time 5 1 1 2 Transition Time 5 1 2 SPECIAL CONSIDERATIONS 5 ...

Page 11: ...tiple Analysis Cement System II The Multiple Analysis Cement System MACS II is a device that performs static gel strength tests on cement slurry samples Following are several pictures of the unit Figure 1 1 MACS II Front View Shown with Customer Laptop ...

Page 12: ...MACS II User Manual 101796668 Revision E 3 Figure 1 2 MACS II with Door Open ...

Page 13: ...onducts these tests under simulated down hole pressure and temperature conditions to determine the following characteristics of cement Transition time In these tests the MACS II accepts a sample of cement slurry and applies a controlled set of temperature agitation and pressure parameters that simulate the ...

Page 14: ... after it has been placed in a well and allowed to remain static Rapid static gel development short transition time indicates good gas migration control 1 2 Special Considerations The MACS II is a unique device that performs analysis for cement slurry In order to perform reliable tests the unit generates significant temperatures and pressures Care and caution should be exercised to minimize the po...

Page 15: ...red design with separate ports being used for pressure up absolute overpressure safety manual release controlled dump and automatic release Do not use PVC or similar materials for drain lines The hot water and or steam can cause melting or other significant damage Do not pour the slurry down a drain because it can easily clog pipes If the slurry is hazardous to the environment use proper disposal ...

Page 16: ...01796668 Revision E 7 Safety Table of Contents SAFETY 7 2 1 MACHINE HAZARD 9 2 1 1 Pressure 9 2 1 2 Temperature 9 2 1 3 Electrical 9 2 1 4 Pinch Points 10 2 2 ERGONOMIC CONSIDERATIONS 10 2 3 ENVIRONMENTAL CONSIDERATIONS 10 ...

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Page 18: ...ted The high pressure lines present the greatest hazard as they can hold up to 30 000 PSI water These lines are inch OD stainless steel Operators must ensure that the pressure in these lines has been bled down to zero before attempting to disassemble any lines or access the high pressure filter Dump any pressure using the manual pressure down system provided in software and verify this by opening ...

Page 19: ... drawer can also be controlled in and out of the Macs II Ensure that the front doors are open and that nothing blocks the drawer when the process is initiated Do not stand in front of this area while Drawer motion is initiated 2 2 Ergonomic Considerations The Macs II is a large heavy machine that must be handled carefully when moving during installation or maintenance The casters allow the machine...

Page 20: ...668 Revision E 11 Features and Specifications Table of Contents FEATURES AND SPECIFICATIONS 11 3 1 MACS II INSTALLATION PREPARATION 13 3 2 PHYSICAL REQUIREMENTS 13 3 3 OPERATIONAL CONSIDERATIONS 13 3 4 COMPUTER SPECIFICATIONS 14 ...

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Page 22: ...cations 3 2 Physical Requirements The MACS II instrument is approximately 146 ft3 4 15 m3 in size It occupies an area of 52 0 in D x 58 0 in W 132 x 48cm or 20 0 ft2 2 00 m2 of floor space For safe access installation and continued reliable operation Fann recommends 12 in clearance in the back and on the side of the unit In the front at least 18 in of clearance is needed Minimum space dimension re...

Page 23: ...omputer connected via USB The software can also receive updates via the Internet Provided with the MACS II is a DVD ROM containing the software to install on the computer Following are the minimum computer system requirements for the MACS II system Component Specification Type of computer Laptop or small form factor PC Operating system Microsoft Windows XP or Windows 7 Processor Single or dual cor...

Page 24: ... 1 Water Air and Coolant Connections 17 4 2 2 Electric Power Connection 19 4 2 3 Power Up MACS II Unit 19 4 2 4 Initial Verification of Alignment 19 4 2 5 Water Test 22 4 3 SOFTWARE INSTALLATION 22 4 3 1 Software Quick Install 23 4 3 2 MACS II SGS Software Installation 23 4 3 3 USB Connection Configuration 24 4 3 4 Software Updates 28 4 4 POST INSTALLATION VERIFICATIONS 28 ...

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Page 26: ...hanical Installation This section for the hardware installation assumes the site for the equipment has been prepared and contains all of the requisite electrical and plumbing components to install the equipment 4 2 1 Water Air and Coolant Connections In order to function it is necessary to connect the MACS II to water compressed air and coolant sources Ports for connecting these services are on th...

Page 27: ...e a single hose with a T connector for these two outlets Figure 4 1 MACS II Hydraulic and Pneumatic Ports Depending on the cooling fluid and ambient conditions at the site it is possible for drained coolant to be classified as a hazardous waste This is because of high pH or high lead content Therefore disposal of coolant may require special procedures and compliance with local state or federal env...

Page 28: ... of the unit for powering the computer that runs the MACS II software This outlet should be used with a laptop computer only A desktop computer initiates a shutdown in case of power glitch losing the test 4 2 3 Power Up MACS II Unit Ensure that the circuit breaker or circuit interrupt reset is engaged before powering on the MACS II unit Use the power switch located at the back of the unit to switc...

Page 29: ...tion up down Use the bolting mechanism on the actuator to raise or lower the cell bottom Figure 4 3 Y Direction Adjustment Z Direction in out Use the drawer cylinder and drawer stop mechanisms to perform this adjustment Figure 4 4 Z Direction Adjustment ...

Page 30: ...the cell tabs are aligned to mate Figure 4 5 R Direction Adjustment There are several switches that limit the motion of the unit These include a linear actuator which moves the cell up down a rotary actuator that controls cell rotation and actuating cylinders that control drawer in out and top plate up down Figure 4 6 MACS II Limit Switches ...

Page 31: ...cell bottom when the cell is raised A 0 060 in gauge should not move or be hard to put between the two assemblies 4 2 5 Water Test A heated and pressurized water test can detect leaks and other problems Perform the following steps 1 Fill the slurry cup with water 2 Apply heat and pressure to the water to a maximum of 250 F 121 1 C and 20 000 PSI 137 9 MPa 1 406 5 Kg cm 1 379 3 Bar 3 Inspect for an...

Page 32: ...he computer 5 Power on the computer and it should find the new hardware and install the USB drivers 6 If the computer prompts for a search for compatible drivers browse to the Edgeport folder on the hard drive root typically C Edgeport By default the setup program copies the MACS II USB drivers from the DVD ROM to the Edgeport folder on the hard drive root during installation Depending on the comp...

Page 33: ...added to the computer Optionally click Save File to save this information to the computer as a text file Click Next to start the installation process 8 During the installation the progress bars indicate the status of the progress in To stop the install click Cancel at any time during the process Rerun the installation wizard from the start when you wish to complete the software installation 9 The ...

Page 34: ...pe Connector During boot up the Windows operating system on the computer should detect the USB connection and install the necessary drivers In this case the installation is complete and it is not necessary to perform the remaining steps If it cannot find the drivers however Windows launches the Found New Hardware wizard Then it is necessary to proceed with the remaining steps below 4 Read the welc...

Page 35: ...eck box Click Browse to navigate to the path C Edgeport which is the folder where the USB driver files were copied from the DVD during the MACS II SGS software installation Click Next Figure 4 7 Found New Hardware Wizard 7 Once the USB drivers have been installed the wizard prompts that it has finished installing the Edgeport software Click Finish ...

Page 36: ...tomatic to proceed with troubleshooting the problem Alternatively refer to the instructions from the beginning in Section 4 3 3 USB Connection Figure 4 8 Unable to Import Configuration Settings Dialog Box The MACS II system is ready to perform the post installation verification procedure Refer to Section 4 4 Post Installation Verifications for this information ...

Page 37: ...ta It is necessary to restart the program to resume testing 4 4 Post Installation Verifications Before calibrating configuring and running tests with the MACS II system Fann strongly recommends the following post installation verifications Visually inspect the MACS II system for loose connections and fittings or any other obvious problems Using the appropriate tools tighten anything that is loose ...

Page 38: ...MACS II User Manual 101796668 Revision E 29 4 Verify that the unit heats up when temperature setpoint is set 20 degrees above ambient ...

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Page 40: ...mand 37 5 3 4 Exit 38 5 4 EDIT MENU 38 5 4 1 Machine Settings 38 5 4 2 Profile Editor 45 5 5 CALIBRATION MENU 46 5 5 1 Zero Drive 46 5 5 2 Calibrate Pressure 47 5 5 3 Calibrate SGS 53 5 5 4 Test Repeatability 54 5 6 OPERATE MENU 58 5 6 1 Cell Operations 58 5 6 2 Valve Operations 60 5 6 3 Manual Operation 61 5 6 4 Release Pressure 62 5 7 HELP MENU 62 5 7 1 Online Help 62 5 7 2 Check for Updates 62 ...

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Page 42: ...S II desktop icon Alternatively from the Windows task bar select Start All Programs Fann MACS SGS The software loads A message dialog box displays notifying of this activity Upon loading the Calibration and Operate menus are unavailable gray until you connect to the MACS II unit 5 2 Interface Elements Figure 5 1 shows the desktop for the MACS II program Following are descriptions of each of the el...

Page 43: ...rmation on these options 5 2 2 Variable Indicators The variable indicators located across the top of the desktop display the current values of the measured parameters Elapsed Time Elapsed time since start of test Display format is HH MM SS Temp Heater Current heater temperature Unit of measure is degrees Fahrenheit Temp Sample Current sample temperature Unit of measure is degrees Fahrenheit Torque...

Page 44: ...d the software is updating the indicators the graph and logging data Safe Mode The Emergency Safety Switch has been activated and the system is inoperable 5 2 4 Start Stop Test Button Click this button to start or stop a test Depending on the status the button changes color Start Test When the status is in Connected mode the button displays Start and its color is a shade of blue Click to launch th...

Page 45: ... XY Graph displays the temperature pressure SGS and consistency that compose the test results Figure 5 2 XY Graph With the cursor inside the graph right click to display a context menu with the following options Show Bc factory use only Show Torque Show Cursor Hide Cursor AutoScale X AutoScale Y AutoScale Y becomes available only when the mouse hovers over a particular Y scale Autoscaling for that...

Page 46: ...Wait message displays to notify of this status 4 The software first automatically adjusts the drive mechanisms A message displays to notify of this status 5 The software is now connected to the MACS II unit The status indicator shows as Connected 6 The Variable indicators start displaying current measured values 5 3 2 Disconnect Command The Disconnect command terminates communication with the MACS...

Page 47: ...unit This menu provides access to the following commands Machine Settings Profile Editor In normal operations it should be unnecessary to change most of the Machine Settings values and settings in these screens Only advanced or experienced users should change these values significantly 5 4 1 Machine Settings The Machine Settings option under the Edit menu is a tabbed screen with several options Wh...

Page 48: ...pressure respectively 2 Safety This section sets up interlocks within the software for safe operation a Min Pressure This tells the machine to not allow the pressure to drop below the Min Pressure value if current temperature is above the Min Temp value b Min Temp This determines if pressure can be dropped below the Min Pressure value If current temperature exceeds the min Temp value then pressure...

Page 49: ...gs in this group a Auto Cool After Test If this check box is chosen the machine begins a cooling cycle after test is over b AirWater Switch This determines the cooling medium used for cooling If the heater temperature is above this value then air is used as the cooling medium If the heater temperature is below this value then water is used as the cooling medium Be careful when selecting the AirWat...

Page 50: ...ame of the Lab that is desired for every test report Generally this is the name of the Lab where machine is installed b Customers List Type names of Customers so that users can pull customer information on the test Information screen This way Customer name is always correct and consistent c Cement Type List Same as above but this refers to types of cement being used d Events SGS Type up to four va...

Page 51: ...tions A test profile is nothing but a collection of different motions running at different temperatures and pressure for a specific period of time In this way a complex set of motor movements can be accomplished by using the defined motions The process of defining a motion consists of the following 1 Give it a name Please note that the first four motions cannot be renamed and are factory defaults ...

Page 52: ...zero position before starting the motion as defined by steps 1 to 4 above The zeroing process ensures that paddle is engaged at all times The zeroing step is necessary every time the current defined motion is opposite of previous motion By defining motions probability of errors and mistyping is greatly reduced To delete a particular motion right click and select option to delete a particular motio...

Page 53: ...e can be configured to work with three different Torque sensor assemblies Select the Torque Sensor that is installed on your machine and select appropriate range for the chosen sensor 3 Drive Torque This controls different aspects of the drive filter and torque for the test For each of these text boxes type the appropriate value or use the arrow keys to change the values up or down The Drive ratio...

Page 54: ... 2 Profile Editor Click Edit Profile Editor to display the Profile Editor screen to change various settings and values for the testing procedure Figure 5 8 Profile Editor Screen The Profile Editor is the portion of the program that sets up the test sequence The test sequence consists of the following parameters 1 HH Type the hour portion of the step time 2 MM Type the minute portion of the step ti...

Page 55: ...opy and paste individual steps in the profile The Stop Condition determines whether to stop the test when the sequence is complete or when the test attains a specified SGS target Specify the Target SGS if the second option is chosen Click OK to save any changes and close this screen Click Cancel to exit this screen without saving any changes 5 5 Calibration Menu The Calibration Menu manages variou...

Page 56: ...drive is properly set select Zero to accept the new reference point Alternatively select Cancel to ignore 5 5 2 Calibrate Pressure Click Calibration Calibrate Pressure to display the Calibrate Pressure screen The screen contains two portions Old Calibration and New Calibration Figure 5 11 Calibrate Screen Old Calibration Top Portion The Old Calibration shows the values of current calibration This ...

Page 57: ...nges to Next 4 Click Next Wait for the pressure to stabilize and then type the actual pressure from a calibrated gauge in the Actual PSI 5 Click Read Subsequent lines in the Volts and PSI Table are now populated with voltage applied and actual pressure generated due to it 6 Repeat step 4 until the Next button changes back to Start at which point the whole calibration process starts repeating Click...

Page 58: ...up 1 On the Operate menu click Cell Operations 2 When the Operate Cell dialog appears click Open Cap 3 After the cap opens verify that the O ring and backup ring located inside the cell cap are in good condition properly aligned and lubricated with approved grease ...

Page 59: ...he pressurization time 8 Click Close Cap and then Close Drwr 9 Place a towel over the open thermocouple port to prevent excess water from coming out 10 Click Load Cell Wait for the cell to load 11 Install the thermocouple and ensure the fitting is tight 12 Click Exit to close the Operate Cell window To perform the SGS calibration the sample cup must be in contact with the magnedrive coupling The f...

Page 60: ...n fixture bearing guide 18 Type the letter d on the keyboard This will change the units for motor rotation from revolution per minute to degrees per minute 19 On the Operate Manually window enter 36 in the Deg min box and then select CW to begin clockwise rotation at 36 degrees per minute Wait approximately 10 minutes for the string to completely rotate around the magnedrive pulley 20 When the rot...

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Page 62: ...imulate a SGS test Use the calibration fixture to hook the string so that appropriate Weights can be loaded Before calibrating for SGS ensure that a speed of 2 deg min turning in the direction of SGS must be implemented Click Operate Manual Operation then press d and enter 0 2 deg min As soon as you click CW the motor and paddle will start rotating Figure 5 13 Calibrate SGS Screen ...

Page 63: ...s The Start button changes to Next 4 Click Next The system populates the next value of weight to be used in the Weight text box 5 Hang the actual dead weight on the calibration device When the system stabilizes the Read Torque value indicator turns green Type this number in the Actual Torque text box 6 Click Read and the next line in Weights SGS and Torque Table is populated with appropriate Weigh...

Page 64: ...Box 1 Click Data File to display a standard Windows dialog box to select a file Click Next for the next step 2 The next step in the Test Repeatability is to zero the drive Click Zero Drive and follow Section 5 5 1 Zero Drive to zero the drive Figure 5 15 Test Repeatability Step Two Dialog Box ...

Page 65: ...he repeatability check Generally the motor is rotated at 36 deg min clockwise CW direction with no pressure and temperature This generates one revolution every five minutes So in thirty 30 minutes the unit performs six revolutions and it is then appropriate to asses the repeatability Figure 5 16 Test Repeatability Step Three Dialog Box ...

Page 66: ... the test click Stop Test on the main screen 6 Once the test stops a dialog box displays the results and statistics of the test 7 Looking through the SGS Statistics without Outliers the SGS Variation should report to be less than 36 SGS units and Std Dev of 12 SGS units 8 If the machine meets this criteria the machine is repeatable The Variation establishes the precision of SGS measurement Figure ...

Page 67: ...er controls the physical actions of the device This section contains the following options Cell Operations Valve Operations Manual Operations Release Pressure 5 6 1 Cell Operations Click Operations Cell Operations to display the Cell Operations dialog box Figure 5 18 Cell Operations Dialog Box ...

Page 68: ...lower the Cell top and the lid This helps in replacing the O ring and the back up ring 5 Unlock Lock These two buttons rotate the cell to lock and unlock with the Cell Top 6 Raise Cell Lower Cell These buttons raise or lower the cell and mates or unmates the Cell Bottom to Cell Top 7 Open Drwr Close Drwr These buttons push in or pull out the drawer from the frame so that a slurry cup can be loaded...

Page 69: ...een is clickable and operates the respective valve Normally the automatic process governs the operations of all these valves but for diagnostic and evaluation reasons the user may operate these valves Once on this screen the user is in control of the valves and must have adequate knowledge and understanding of Hydraulic pneumatic system to operate these valves This interface does not permit certai...

Page 70: ...e cell starts heating and trying to get to the set temperature as fast as it can To turn off the heater type a value of less than 40 F The red indicator signifies that heater is off Rev min Deg min Type a speed for the motor Press D to change the units to Deg min or press R to change the units to Rev min Note that the for Deg min units the settable speed is 0 216 deg min to 360 deg min and for Rev...

Page 71: ... 7 3 About Click Help About and a dialog box containing pertinent company and software version displays 5 8 Start Test Wizard The Start Test Wizard helps a novice or expert user step through various rigors of starting a test The wizard walks the user through a series of steps to ensure that all significant procedures are completed before the test to obtain meaningful results To launch the Start Te...

Page 72: ...sary to go through the steps to restart the test Help Launch context sensitive help Execute the following steps to start the test 5 8 1 Step One The first step in the process is to ensure all the relevant information about the test Figure 5 21 Test Information Screen 8 Input information about the test The following fields are mandatory Lab Name Project name ...

Page 73: ...nd click OK Figure 5 22 Mandatory Text Boxes 9 Following are the optional fields Request ID Customer This is a free text field with a drop down list This allows selection of a customer from a list Well No Rig Casing Liner Size Job Type Cement Type This performs in the same manner as the Customer field Cement Weight Comments File Path This field is input using Data File as explained previously ...

Page 74: ...t Comment Types Strength and Time Events can be set by the Configure System menu item from the main screen Refer to Section 5 4 1 2 Test Header Tab for more information 5 8 2 Step Two This prompts to verify the test profile for the test Refer to explanation in Section 5 4 Edit Menu to understand this step It is possible to modify the whole profile in this step Figure 5 23 Temperature Reference Scr...

Page 75: ...ollow instructions in Section 4 5 1 and zero the drive 5 8 4 Step Four At this point prepare the cement sample and load it into the cell Notice that the cell operations screen is embedded here to perform the relevant steps to load the slurry cup Refer to Section 5 6 1 Cell Operations to understand how to operate the cell ...

Page 76: ...ample Cell Dialog Box 5 8 5 Step Five At this point in the process it is possible to start the test Before starting the test ensure that certain physical actions are complete before beginning the test In this step it is mandatory to verify the check items If all the check boxes for the items are chosen Finish becomes available Click Finish to start the test ...

Page 77: ...Screen In addition to the check boxes the user can set initial parameters for pressure and speed the unit needs to attain before the test can begin Type the values in the corresponding fields to set initial test parameters Pressure Speed Dir Click Finish to exit the wizard and proceed with the test or click Cancel to exit the wizard without starting the test ...

Page 78: ...otor speed It continually monitors SGS plots the graph and logs the data 5 10 Stop Test To stop a test when the status indicator shows Running mode do the following 1 Click Stop Test Upper right of the main screen 2 A dialog box displays to confirm the action Click Yes to stop the test or No to cancel the stop test operation 3 A Test is Over message displays Click OK 4 Once test has stopped the ma...

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Page 80: ...MACS II User Manual 101796668 Revision E 71 Instrument Operations Table of Contents INSTRUMENT OPERATIONS 71 6 1 START TEST WIZARD MODULE 73 6 2 PHYSICAL EQUIPMENT ACTIVITY 73 6 3 CEMENT TEST 76 ...

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Page 82: ...n and proceed through the Start Test wizard up to step three Stop at step four Load Cement Sample Unload the cell and open the drawer in preparation to load the slurry cup in the device 6 2 Physical Equipment Activity With MACS II software is on the Load Cement Sample step attention focuses on the physical unit itself Verify that the cell O ring and backup ring are in place Change and lubricate if...

Page 83: ...MACS II User Manual 101796668 Revision E 74 Figure 6 1 Complete Slurry Cup and Paddle Assembly Eng Drawing 101636768 ...

Page 84: ... and retaining ring 1 11 should be permanently installed in the top cap 3 Insert the paddle assembly 2 in the slurry cup bottom insuring the shaft O ring 7 is in place 4 Place the slurry cup on a slurry cup holder to tighten the slurry cup lock ring into the slurry sleeve 1 5 5 With the slurry cup upside down on the cup holder pull down on the valve 1 10 and fill the cup with slurry up to the surf...

Page 85: ... on the retaining ring insuring to align the coupling setscrews up with the flats on the shaft and tighten Spin the coupling to insure no excessive drag on the shaft 13 Place the filled slurry cup in the MACS II pressure chamber 14 To install the cup lower the cup with the supplied bail into the pressure chamber and rotate the cell until the pins on the bottom of the cup engage in the holes on the...

Page 86: ...Revision E 77 Results Analysis Table of Contents RESULTS ANALYSIS 77 7 1 MACS II SOFTWARE 79 7 1 1 Show Cursor 79 7 1 3 Show Torque 79 7 1 4 Autoscale X 79 7 1 5 Autoscale Y 79 7 2 DATA MANAGER SOFTWARE 79 7 3 DATA INTERPRETATION 80 ...

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Page 88: ...s option to display the torque values 7 1 3 Autoscale X If this option is chosen the X scale performs an auto scale to accommodate the full test time and display the graph De select this option to not auto scale The user can now type any value on the left and right axes to view a section or slice of time from the whole test 7 1 4 Autoscale Y This option operates on individual Y axes Position the c...

Page 89: ...ue are color coded to respective scales The software plots all of the data with respect to these parameters The data contains meaning only during the Gel Stage Data collected during conditioning is of no value Analysis and interpreting different SGS values is beyond the scope of this manual Please refer to a Subject Matter Expert SME for assistance on this subject ...

Page 90: ...n E 81 Maintenance and Troubleshooting Table of Contents MAINTENANCE AND TROUBLESHOOTING 81 8 1 PREVENTIVE MAINTENANCE 83 8 1 1 Pneumatic Maintenance 83 8 1 2 Hydraulic Maintenance 83 8 1 3 Mechanical Maintenance 94 8 2 TROUBLESHOOTING 94 ...

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Page 92: ... a spare filter for this purpose 8 1 2 1 1 Filter Disassembly 8 1 2 1 1 1 Turn bowl off in counter clockwise direction Never use any tool other than a strap wrench to remove the bowl 8 1 2 1 1 2 Pull element off post 8 1 2 1 1 3 Remove seal from element 8 1 2 1 1 4 Remove seals o ring backup from bowl 8 1 2 1 2 Filter Element Cleaning 8 1 2 1 2 1 Remove external dirt in a separate container with c...

Page 93: ...her than a strap wrench to turn the bowl When screwing the bowl into the head it should take approximately 7 1 2 turns of the bowl to reach the point where the bowl seal engages the head At this point there will be noticeable resistance when turning the bowl It should take approximately 1 5 8 turns of the bowl past this point to reach metal to metal contact of the bowl face with the head The bowl ...

Page 94: ...ssure valve can be most easily accessed from the back of the unit Figure 8 1 High Pressure Valve Location 8 1 2 2 2 Disassembling the High Pressure Valve 8 1 2 2 2 1 Disconnect power air and water from the MACS 8 1 2 2 2 2 Ensure there are no high temperature surfaces near the high pressure valve Use a temperature measuring device to safely check for heated surfaces ...

Page 95: ... 2 2 3 Disconnect the electrical plug and inlet tubing as shown in the figure below Figure 8 2 Items to Disconnect 8 1 2 2 2 4 Use the 2 and 2 1 2 inch wrenches for valve disassembly 8 1 2 2 2 5 Ensure that there is ample clearance to use the wrenches ...

Page 96: ...Figure 8 3 Wrenches on Valve 8 1 2 2 2 7 Spin the valve off by hand once it is loosened 8 1 2 2 2 8 Remove and set the air actuator assembly aside Figure 8 4 Removing Air Actuator Assembly 8 1 2 2 3 Rebuilding Internal Valve Body The following steps are performed to rebuild the internal valve body including all stems seats and seals ...

Page 97: ...MACS II User Manual 101796668 Revision E 88 8 1 2 2 3 1 Locate and remove the internal sensor assembly Figure 8 5 Internal Sensor Assembly Location Figure 8 6 Internal Sensor Assembly Removal ...

Page 98: ...edium flat blade screw driver Figure 8 7 Seat Retainer 8 1 2 2 3 3 Lubricate and reinstall the threads After the lubrication replace the seat in the retainer Refer to the valve drawings and BOM in this document for detailed parts and lubrication information Figure 8 8 Lubrication of Threads ...

Page 99: ...90 8 1 2 2 3 4 Use the torque sensor tool to disassemble and reassemble the sensor Figure 8 9 Torque Sensor Tool 8 1 2 2 3 5 Using soft jaws chuck the flats on the sensor assembly in vise with the stem facing up Figure 8 10 Vise with Soft Jaws ...

Page 100: ...r Manual 101796668 Revision E 91 8 1 2 2 3 6 Unscrew the sensor from the spring pad Figure 8 11 Spring Pad 8 1 2 2 3 7 Replace the sensor and valve parts as shown below Reassemble the parts Figure 8 12 Valve Parts ...

Page 101: ...MACS II User Manual 101796668 Revision E 92 Figure 8 13 Stem and Spring Figure 8 14 O ring and Backup Ring ...

Page 102: ...Application 8 1 2 2 3 9 Reassemble in reverse order using the valve drawings as a reference Observe the torque and lubrication requirements in the drawing notes Figure 8 16 Reassembled Sensor 8 1 2 2 3 10 Flush all high pressure lines before the filter to remove any debris and sediment 8 1 2 2 3 11 Replace the filter element as described in the previous section ...

Page 103: ... not flush the water through the drain line as this could clog the drain line and high pressure relief valve Check the O ring seal and back up ring on the cell top cap to verify that it is lubricated and seated Inspect the timing belt for any fraying and or wear indicating increased torque 8 2 Troubleshooting This section lists potential problems with the MACS II unit and solutions If the problem ...

Page 104: ...an Replace fan 3 MACS II unit powers up the fan is on but there is no display on controller Check connector and wiring from controller to terminal block Reconnect or replace wiring Bad controller Replace controller 4 Communication error when trying to connect USB cable s not connected Close MACS II program reconnect cables wait ten seconds restart program and connect Possible problems with interna...

Page 105: ...eat Rebuild Tescom valve with Soft Goods Kit P N 101629340 8 MACS II holds pressure at low values 3000 psig but does not hold at high values 8000 psig Bad Tescom valve stem and seat Rebuild Tescom valve with Repair Kit P N 101629342 9 MACS II does not hold any pressure but does pump No water supply Turn on water Bad Tescom valve Rebuild Tescom valve with Repair Kit P N 101629342 Leaking cell or ma...

Page 106: ... MACS II does not Pump when pressure is requested No air supply to system or regulator turned down Connect air supply and ensure regulator is set at 100 PSIG 12 Cell and drawer movements are inoperable No air supply Connect air supply or turn up air regulator No 24 VDC power supplied to solenoids Inspect 24 VDC supply in electronic enclosure check associated connectors and wiring to from terminal ...

Page 107: ...l 101796668 Revision E 98 Accessories and Schematics Table of Contents ACCESSORIES AND SCHEMATICS 98 9 1 MACS II TOOL KIT 100 9 2 MACS II ACCESSORY PARTS KIT 100 9 3 MACS II CALIBRATION KIT 102 9 4 MACS II SCHEMATICS 102 ...

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Page 109: ... STRAP 0006 101629332 A 1 0 101629332 TOOL SENSOR TORQUE 20 000 PSIG AND 30 000 PSIG TESCOM REGULATOR 0007 100072377 A 800 61388 A 1 0 800 61388 BAIL SLURRY CUP 50 KSI CEMENT CONSISTOMETER 0008 100072505 E 800 62143 U 1 0 800 62143 HOLDER SLURRY CUP HP HT CONSISTOMETER 0009 100072506 D 800 62144 C 1 0 800 62144 WRENCH SLURRY CUP HP HT CONSISTOMETER 0010 101711419 A 1 0 101711419 TOOL ALIGNMENT TOR...

Page 110: ...E HIGH TEMP PERMATEX 82325 0007 210435 A 1 0 87009 LUBRICANT HIGH TEMPERATURE 1 OUNCE TUBE 0008 101594774 D 101594774 D 1 0 101594774 BACKUP RING PRESSURE VESSEL MACS II 0009 206712 A 12 0 11512 ORING 3 X 3 1 4 V 23 234 90 VITON 90 DUROMETER USE ENCLOSED SPEC SHEET FOR DUROMETER 0010 101710014 A 6 0 101710014 O RING ULTRA PARAFLUOR ID 2 984 COLOR WHITE SIZE 2 234 DUROMETER 75 0011 101443948 C 1014...

Page 111: ...ED BRASS 50gm 0003 204180 A 1 0 D4028 WEIGHT SLOTTED BRASS 100gm 0004 204181 A 1 0 D4029 WEIGHT SLOTTED BRASS 200gm 0005 207781 A 1 0 31278 BEAD CALIBRATION KIT 3 32in DIA 0006 101780256 A 10 0 101780256 Braided line 20lb Test SPIDERWIRE STEALTH 1085179 MFG PART NUMBER SS20Y 150 9 4 MACS II Schematics The following pages contain various pertinent schematic drawing Note that the schematics are also...

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Page 120: ...TRICAL BOX ASSEMBLY 101676548 115 10 3 MECHANICAL ASSEMBLY 101595348 121 10 4 TOP PLATE AND PRESSURE CELL BODY 101723011 128 10 5 TURN TABLE ASSEMBLY 101723010 135 10 6 FRAME DRAWER MECHANICAL ASSEMBLY 101723012 138 10 7 SGS TEST CUP ASSEMBLY 101636768 147 10 8 SLURRY CUP ASSEMBLY 100072017 149 10 9 PADDLE ASSEMBLY SGS 101636441 151 ...

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Page 122: ...MACS II User Manual 101796668 Revision E 113 10 1 Master Assembly 101677665 ...

Page 123: ...08 D00335006 101676548 1 ASSEMBLY ELECTRICAL BOX MACS II 200 101780235 1 KIT CALIBRATION MACS II 201 101708266 1 KIT TOOL MACS II 202 101708367 1 KIT ACCESSORY PARTS MACS II 203 101643568 1 SOFTWARE DATA VIEWER FOR FANN MACHINES 204 101708267 1 SOFTWARE MACS II 301 101443941 101443941 1 MAIN POWER CORD 30 AMP 250 V 6 FT LONG 302 101367493 2 CABLE USB 6FT 1 8 METER TYPE A TO TYPE B 303 101262244 10...

Page 124: ...MACS II User Manual 101796668 Revision E 115 10 2 Electrical Box Assembly 101676548 ...

Page 125: ...MACS II User Manual 101796668 Revision E 116 ...

Page 126: ... PLUG COMBICON PHOENIX CONTACT 1778124 8 101443967 1 STEPPER DRIVE MICROSTEPPING 9 101443970 1 SOLID STATE RELAY DUAL OUTPUT 25 A OUTPUT 24 280 V AC INPUT 17 32 V DC 10 101443958 1 CONVERTER USB TO 4 232 422 485 SERIAL PORTS 11 205723 1 STEP DOWN TRANSFORMER 230 VAC TO 115 VAC 60HZ 1KW CAPACITY W RECEPTACLE LINE 12 101450812 1 SWITCH DOUBLE POLE ROCKER 13 100021372 1 RECEPTACLE 3 WIRE GROUNDING FL...

Page 127: ...e for cross connections in the terminal center 2 pos color Red 25 101761371 1 POWER SUPPLY 24V 5 AMP LED DISPLAY DIN RAIL MOUNT 27 101443927 1 RELAY MULTIFUNCTION TIME UNIVERSAL SUPPLY VOLTAGE AC DC 12 240 V OUTPUT CONTACT SPDT OR DPDT 16 A DIN RAIL MOUNTED 28 101443956 1 CONTACTOR 4 POLE 30 AMP 240V AC COIL 29 204387 1 GUARD FAN FINGER f 120mm MUFFIN 30 101752942 1 CIRCUIT BREAKER 10 AMP PUSH BUT...

Page 128: ...GSWORTH 45 101713992 10 HI TEMP WIRE 1200F 12 AWG 46 365255 8 TERMINAL RING 10 12 AWG 10 HI TEMP HIGH TEMPERATURE RING TERMINAL NON INSULATED 10 STUD SIZE 900 DEGREES F MAX 47 100022082 70 10506 8 COVER TERMINAL CERAMIC FOR MICA BAND HEATER B6A1JP4 48 101784683 200 22 AWG stranded 7x30 TC conductors S R PVC insulation overall Beldfoil 100 coverage TC braid shield 65 coverage PVC jacket 49 206242 2...

Page 129: ...T SPLICE 2RA 18 62 204288 2 DISCONNECT FEMALE 110 TAB 22 702 101262200 8 SCREW THREADED BUTTON HEAD SCS US NO 6 32 UNC x 0 25 18 8 SS 703 101267867 4 WASHER FLAT US NO 6 SAE 18 8 SS 704 101262244 7 SCREW THREADED BUTTON HEAD SCS US NO 8 32 UNC x 0 25 18 8 SS 705 101262274 2 SCREW THREADED BUTTON HEAD SCS US NO 10 32 UNF x 0 75 18 8 SS 706 101262218 4 SCREW THREADED BUTTON HEAD SCS US NO 6 32 UNC x...

Page 130: ...MACS II User Manual 101796668 Revision E 121 10 3 Mechanical Assembly 101595348 ...

Page 131: ...MACS II User Manual 101796668 Revision E 122 ...

Page 132: ...MACS II User Manual 101796668 Revision E 123 ...

Page 133: ... 101636768 1 SGS TEST CUP ASSY MACS II 6 101667558 101667558 1 THERMOCOUPLE J TYPE MACS II TOP 30000 PSI RATED 56 IN LEADS 7 101595801 2 BEARING PILLOW BLOCK 3 4 IN SHAFT SIZE 8 101595822 2 SHAFT COLLAR D SHAPE 75 IN ID 9 101595624 1 SHAFT LINEAR PRECISION 75 DIA 16 IN LENGTH 10 101266066 4 SCREW THREADED CAP SOC HEAD US 0 375 DIA 16 UNC x 4 50 18 8 SS 11 101267885 8 WASHER FLAT US 0 375 DIA SAE 1...

Page 134: ... HEAD SCS US NO 8 32 UNC x 0 375 18 8 SS 20 101660656 2 HOSE LOW PRESSURE METAL FLEXIBLE 1 4 IN SS SWAGELOK TUBE AND 1 4 IN SS MALE NPT END 36 IN LENGTH 21 101673153 120 1 4 TUBING POLYURETHANE 20 METER ROLL BLUE 22 101485964 1 TUBING 3 8 IN O D POLYURETHANE BLUE TIUB11BU 20 23 101443949 1 TUBING STAINLESS STEEL 1 8 OD X 0 020 ID 60 000 PSI 60 9H2 HIGH PRESSURE EQUIPMENT 24 101443950 2 GLAND 1 8 I...

Page 135: ... CONNECTION WITH 1 2 14 CONDUIT FITTING ADJ ZERO AND SPAN POTS 35 101632138 1 NIPPLE HIP 60 HM4 6 316 STAINLESS STEEL 6 IN LONG 60K PSI 1 4 IN OD TUBE CONNECTIONS 36 101266018 4 SCREW THREADED CAP SOC HEAD US 0 375 DIA 16 UNC x 0 50 18 8 SS 37 101443961 1 PNEUMATIC CYLINDER 1 5 INCH BORE 8 INCH STROKE REAR PIVOT PIVOT BUSHING 38 101443962 1 PNEUMATIC CYLINDER 1 5 INCH BORE 10 25 INCH STROKE REAR P...

Page 136: ... PANEL THERMOCOUPLE JACK ROUND HOLE RMJ MINIATURE 46 101775783 2 PISTON ROD CLEVIS 17 47 101779959 4 POSITION SENSOR BIMBA HSKX 17 48 100072379 800 61514 1 ELBOW FITTING FEMALE AUTOCLAVE CL4400 F250C 49 100016383 22 2003 1 ELBOW 90 DEG STREET 1 4 BRASS 50 208447 72 CABLE CONTROL SINGLE PAIR 22 A 51 101645179 2 Locknut 1 4 20 SS 52 101791035 101791035 1 MOUNT PLATE ELECTRO PNEUMATIC REGULATOR MACS ...

Page 137: ...MACS II User Manual 101796668 Revision E 128 10 4 Top Plate and Pressure Cell Body 101723011 ...

Page 138: ...MACS II User Manual 101796668 Revision E 129 ...

Page 139: ...MACS II User Manual 101796668 Revision E 130 ...

Page 140: ...MACS II User Manual 101796668 Revision E 131 ...

Page 141: ...T TOP THERMOCOUPLE MACS II 10 101570647 101570647 1 SET PRESSURE VESSEL MACS II FANN 11 101636934 101636934 1 ADAPTER SLURRY CUP RISER MACS II 12 101654535 101654535 3 COOLING BAND MACS II 13 101664360 3 HEATER BAND 6 IN ID X 1 IN ID WIDE 220V 1250 WATTS TYPE J THERMOCOUPLE WITH 36 IN LEAD WIRE 14 101539543 1 GAUGE PANEL MOUNT 0 35K SS MFG McDANIEL MFG P N G35KU 1 4HPF G 15 101594774 101594774 1 B...

Page 142: ...47021 1 ADAPTER UNION 1 4 TUBE 36 205555 1 TUBING 1 4 OD X 083 ID 304 ST 37 100001771 70 24702 8 GLAND AUTOCLAVE ANGLE 40 60000 POUNDS PER SQ IN FOR 1 4 TUBE F250C FEMALE THREAD 38 100001646 70 16576 8 COLLAR AUTOCLAVE ACL40 1 4 TUBE 60000 PSI STAINLESS STEEL 39 100034542 70 88705 1 NIPPLE 2 75 IN LONG 1 4 AE HIGH PRESSURE 60000 PSI F250C CONNECTION 40 100029698 70 57414 1 TUBING STAINLESS STEEL 1...

Page 143: ...01265667 2 SCREW THREADED CAP SOC HEAD US 0 25 DIA 20 UNC x 0 375 18 8 SS 56 101266303 4 SCREW THREADED CAP SOC HEAD US 0 50 DIA 20 UNF x 2 18 8 SS 57 101265406 5 SCREW THREADED CAP SOC HEAD US NO 10 32 UNF x 0 375 18 8 SS 61 101266036 5 SCREW THREADED CAP SOC HEAD US 0 375 DIA 16 UNC x 1 50 18 8 SS 62 101705712 2 ADAPTER STRAIGHT 1 8 MALE NPT TO 1 4 INSTANT TUBE 63 207783 4 GROMMET RUBBER 1 4in I...

Page 144: ...MACS II User Manual 101796668 Revision E 135 10 5 Turn Table Assembly 101723010 ...

Page 145: ...EQUIPMENT CO 60 63HF4 8 101085670 93F1051 1 ELB 90 04T 06 MP SK SS 400 2 6 9 101388195 2 ADAPTER HIGH PRESSURE FITTING 30K FEM 1 4 NPT X MALE 1 4 HP HM4 HIP 30 21NFBHM4 10 100022114 70 10803 1 TEE MALE BRANCH 1 4 IN SWAGELOK X 1 4 IN SWAGELOK X 1 4 IN NPT PIN STAINLESS STEEL 11 101733497 1 VALVE AIR OPERATED 30000 PSI DUAL ACTING WITH 209276 PACKING SET 12 101392263 1 60K BULKHEAD FOR 1 4 F HIGH P...

Page 146: ...8 SS 25 101673153 1 1 4 TUBING POLYURETHANE 20 METER ROLL BLUE 26 208977 24 TUBING 1 4 OD X 035 WALL 304S 27 101464507 1 SWAGELOK STAINLESS MALE RUN TEE FOR 1 4 IN OD TUBE WITH 1 4 IN OD MALE NPT 28 101542809 1 RUPTURE DISC BURST PRESSURE 35000 PSI 72 F 1 4 ANGLED SEAT 29 120147184 1 ELBOW MALE SS 400 2 4 30 100033128 70 81602 1 RAIL MOUNTING 35MM X 1 METER DIN 46277 SYMMETRICAL 31 101262270 2 SCR...

Page 147: ...MACS II User Manual 101796668 Revision E 138 10 6 Frame Drawer Mechanical Assembly 101723012 ...

Page 148: ...MACS II User Manual 101796668 Revision E 139 ...

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Page 151: ...T 6 101539542 1 FILTER 17 4PH 30000 PSI RATED 1 4 HP PORTS 7 101485628 1 FILTER 3 PORT 1 4 NPT 10 MICRON GENIEFILTERS AVENGER SERIES 91 8 101485473 1 WATER SEPARATOR AMG 1 4 NPT PORTS 3 8 INSTANT TUBE WITH AUTO DRAIN BRACKET 9 101485137 1 FILTER REGULATOR MIST SEPARATOR 1 4 FEMALE NPT 3 8 INSTANT TUBE AUTO DRAIN 10 101516393 1 VALVE BACK PRESSURE REGULATOR 30 000 PSI 1 4 HIGH PRESSURE HYDR PORTS T...

Page 152: ...ECTOR PLASTIC TUBING 90 DEG 1 4 TUBE X 1 4 MPT MILLER INSTANT TUBE LEGRIS 31095614 22 100033128 70 81602 1 RAIL MOUNTING 35MM X 1 METER DIN 46277 SYMMETRICAL 23 101391619 2 CLAMP END UNIVERSAL FOR 35 MM X 7 5 MM MOUNTING RAIL E NS 35 N 24 101483688 64 Feed through terminal blocks with spring cage connection cross section 0 2 2 5 mm width 5 2 mm color gray 25 101634351 4 SPRING CAGE GROUND TERMINAL...

Page 153: ...E TO 1 4 MNPT 39 101388195 1 ADAPTER HIGH PRESSURE FITTING 30K FEM 1 4 NPT X MALE 1 4 HP HM4 HIP 30 21NFBHM4 40 101485630 1 SILENCER NAN BC SINTERED GENERAL PURPOSE NOISE REDUCTION 16db 1 8 MALE NPT 41 101543075 1 ADAPTER ELBOW 3 8 TUBE TO 1 8 MNPT 42 100001771 70 24702 2 GLAND AUTOCLAVE ANGLE 40 60000 POUNDS PER SQ IN FOR 1 4 TUBE F250C FEMALE THREAD 43 100001646 70 16576 2 COLLAR AUTOCLAVE ACL40...

Page 154: ...2 SCREW SOCKET HEAD CAP 10 32 UNF X 3 8 STAINLESS STEEL HEXAGONAL SOCKET 55 101265889 2 SCREW THREADED CAP SOC HEAD US 0 3125 DIA 18 UNC x 4 18 8 SS 56 207377 1 TUBING SOFT COPPER 1 4 X 032 57 101485749 6 VALVE CHECK 1 4 INSTANT PUSH TUBE PORTS AKH07 00 58 101485744 1 ADAPTER TRIPPLE UNIVERSAL MALE ELBOW 1 4 MALE NPT TO 3X 3 8 INSTANT PUSH TUBE KQ2VT11 35S 59 101485750 1 ADAPTER ELBOW 1 4 FEMALE N...

Page 155: ...DED CAP SOC HEAD US 0 50 DIA 13 UNC x 1 18 8 SS 71 101543077 3 VALVE CHECK 3 8 TUBE 72 101483689 25 Plug in bridge for cross connections in the terminal center 2 pos color Red 74 204056 1 BULKHEAD FEMALE 1 4T X 1 4FNPT 75 101543076 1 TEE 3 8 TUBE 76 101486173 2 SCREW CAP SOCKET HEAD 5 16 18 X 4 STAINLESS STEEL 77 100029924 70 58962 4 WASHER LOCK 5 8 STEEL PL SPEC 70 59034 78 101566781 4 FITTING FE...

Page 156: ...MACS II User Manual 101796668 Revision E 147 10 7 SGS Test Cup Assembly 101636768 ...

Page 157: ...8 101636768 SGS TEST CUP ASSY MACS II 1 101837418 800 03006 1 SLURRY CUP ASSEMBLY MACS 2 2 101636441 101636441 1 PADDLE ASSEMBLY SGS MACS II 3 101698207 101698207 1 CUP COUPLING MACS II MAG DRIVE TO PADDLE AND SAMPLE CUP 4 100001522 70 10643 1 RING RETAINING EXTERNAL 0 25 SHAFT STAINLESS STEEL ...

Page 158: ...MACS II User Manual 101796668 Revision E 149 10 8 Slurry Cup Assembly 101837418 ...

Page 159: ...64101 1 SLEEVE SLURRY CUP CONSISTOMETER 30 KPSI 6 100072315 800 59725 1 BAFFLE BOTTOM SLURRY CUP WATER PRESSURIZED CONSISTOMETER 7 100072316 800 59727 1 BAFFLE TOP SLURRY CUP WATER PRESSURIZED CONSISTOMETER 8 101837384 1 O RING 568 232 PERFLUORO WHITE 90 DURO 600F 9 100072318 800 59729 1 CAP TOP NON ROTATING SLURRY CUP WATER PRESSURIZED CONSISTOMETER 10 100072317 800 59728 1 STEM VALVE SLURRY CUP ...

Page 160: ...MACS II User Manual 101796668 Revision E 151 10 9 Paddle Assembly SGS 101636441 ...

Page 161: ...2 STAINLESS STEEL 4 100002427 800 59774 1 O RING TEFLON 3 8 OD X 1 4 ID X 1 16 ROUND 568 010 5 100007914 800 59774 1 BLADE LOWER SGS PADDLE MINIMACS 6 100001522 800 10643 1 RING RETAINING EXTERNAL 0 25 SHAFT SS 7 101837396 1 O RING 568 107 PERFLUORO WHITE 90 DURO 600F 8 100007910 800 59774 1 COUPLING DRIVE PADDLE AUTO MINI MACS 9 100040541 800 59774 1 CONTAINER 4 1 2 X 4 1 2 X 10 1 2 ID REGULAR SL...

Page 162: ...ING BELT 240XL 120 TEETH 3 8 WIDTH 0 20 PITCH 101542809 1 RUPTURE DISC BURST PRESSURE 34500 PSI 72 F 1 4 ANGLED SEAT 316 SS 101636441 5 PADDLE ASSEMBLY SGS 70 10643 50 RING RETAINING EXTERNAL 0 25 SHAFT STAINLESS STEEL 101836939 30 GASKET CAP PLUG HIGH TEMP 101836938 10 GASKET CUP BASE HIGH TEMP 101837384 4 O RING 568 232 PERFLUORO 90 DURO 600F 101626358 1 FILTER ELEMENT HIGH PRESSURE 25 MICRON 30...

Page 163: ...PAROFLUOR ID 739 SIZE 2 018 DUROMETER 75 101596797 5 TIMING BELT 240XL 120 TEETH 3 8 WIDTH 0 20 PITCH 101542809 2 RUPTURE DISC BURST PRESSURE 34500 PSI 72 F 1 4 ANGLED SEAT 316 SS 101636441 12 PADDLE ASSEMBLY SGS 70 10643 100 RING RETAINING EXTERNAL 0 25 SHAFT STAINLESS STEEL 101836939 50 GASKET CAP PLUG HIGH TEMP 101836938 15 GASKET CUP BASE HIGH TEMP 101837384 10 O RING 568 232 PERFLUORO 90 DURO...

Page 164: ... Notwithstanding any specification or description in its catalogs literature or brochures of materials used in the manufacture of its products Fann reserves the right to substitute other materials without notice Fann does not warrant in any way equipment products and material not manufactured by Fann and such will be sold only with the warranties if any that are given by the manufacturer thereof F...

Page 165: ...1796668 Revision E 156 Texas USA 77210 Telephone 281 871 4482 Toll Free 800 347 0450 FAX 281 871 4446 Email fannmail fann com Our shipping address is Fann Instrument Company 15112 Morales Road Gate 7 Houston Texas USA 77032 ...

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