EZ-GO 606420-FI Owner'S Manual And Service Manual Download

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Page iv

Owner’s Manual and Service Guide

TABLE OF CONTENTS

Cold Starting  ..................................................................................................................................................... 12
Starting the Vehicle on a Hill  ............................................................................................................................. 12
Starting the Vehicle with a Discharged     Battery ............................................................................................. 12

COASTING ...............................................................................................................................12
FUEL ........................................................................................................................................12

Fig. 18 Fuel Tank Location ..................................................................................................... 13

TOWING ...................................................................................................................................13
SERVICING THE VEHICLE .....................................................................................................13

Neutral Lock ...................................................................................................................................................... 14

Fig. 19 Neutral Lock ............................................................................................................... 14

Lifting the Vehicle .............................................................................................................................................. 15
Routine Maintenance ........................................................................................................................................ 15

Fig. 20 Lifting the Vehicle ....................................................................................................... 15
Fig. 21 Lubrication Points ....................................................................................................... 15

POWERTRAIN MAINTENANCE ..............................................................................................16

Removing Debris .............................................................................................................................................. 16

Fig. 22 Cleaning Cooling Fins and Air Intake ......................................................................... 16

Replacing the Fuel Filter ................................................................................................................................... 16
Oil Capacity ....................................................................................................................................................... 16
Oil Recommendations ....................................................................................................................................... 16

Fig. 23 Oil Viscosity Chart ...................................................................................................... 17

Checking the Oil Level ...................................................................................................................................... 17

Fig. 24 Oil Fill Cap, Dipstick and Fuel Filter ........................................................................... 17
Fig. 25 Clean Entire Dipstick .................................................................................................. 17
Fig. 26 Check Oil Level on Dipstick ....................................................................................... 18

Changing the Oil ............................................................................................................................................... 18

Fig. 27 Oil Drain and Filter ..................................................................................................... 18

Changing the Oil Filter ...................................................................................................................................... 18

AIR CLEANER MAINTENANCE ..............................................................................................18

Fig. 28 Air Cleaner ................................................................................................................. 19

Pre-Cleaner Service .......................................................................................................................................... 19
Cartridge Service .............................................................................................................................................. 19

REAR AXLE .............................................................................................................................19

Checking the Lubricant Level ............................................................................................................................ 19

Fig. 29 Add, Check and Drain Rear Axle Lubricant ............................................................... 19

STARTER/GENERATOR BELT TENSION .............................................................................20

Fig. 30 Check Belt Tension with Gauge ................................................................................. 20
Fig. 31 Check Belt Tension with Finger ................................................................................. 20

Adjusting the Belt .............................................................................................................................................. 20

SPARK PLUGS ........................................................................................................................20

Fig. 32 Adjust Belt Tension .................................................................................................... 20
Fig. 33 Gap Spark Plugs ........................................................................................................ 21

BRAKES ...................................................................................................................................21
DAILY BRAKE TEST ...............................................................................................................21
TIRES .......................................................................................................................................21

Wheel and Tire Service ..................................................................................................................................... 22

Fig. 34 Wheel Installation ....................................................................................................... 22

LIGHT BULB AND FUSE REPLACEMENT ............................................................................22

Fig. 35 Headlight Replacement .............................................................................................. 23

PROLONGED STORAGE ........................................................................................................23
CARE AND CLEANING OF THE VEHICLE ............................................................................23
TRANSPORTING VEHICLE ....................................................................................................24