Exlar Curtiss-Wright Tritex TTX Series Installation & Service Instructions Manual Download Page 28

28

 | Tritex

®  

TTX Series DC Actuator Installation & Maintenance Instructions

Curtiss-Wright | Rev D | PN75667 | 8/1/22

In the example below a single 24 V regulated supply is used 
for main power (BUS+), and Digital I/O. Logic power is derived 
internally from the bus power. The 24 V regulated supply will 
keep the I/O voltage under the 30 V limit but not within limits 
for the brake option, so may not be suitable for units with a 
brake. Notice there is no external diode, isolating the power 
supply from the Bus voltage. For this example, set the User 
Overvoltage Fault Limit to 33 V. The Tritex TTX shunt regulator 
will attempt to limit the Bus Voltage to 30 volts (90% of 33 V) to 

 

Digital Common

Digital Power

protect the power supply from overvoltage faults & shutdowns 
and the I/O from overvoltage. If the regen energy is too large, 

the shunt regulator will turn off to protect itself and a high bus 

voltage fault will occur at 33 V, disabling the drive and protecting 
the power supply and I/O circuits.

Unregulated supplies often have very large capacitors that 
can store regen energy if allowed to be back driven. This 
characteristic can be used in conjunction with the internal shunt 
resistor and regulator. The shunt operating point is set to the 
working voltage of the capacitors. Regen energy is stored in 
the capacitor until its voltage rises to the shunt operating point. 
Then the internal shunt accepts up to 10 J of additional energy.

5.5 HANDLING REGEN ENERGY – EXTERNAL SHUNT 

RESISTOR AND REGULATOR

For applications lowering vertical loads or decelerating a large 
inertia or working to hold back some force, regen energy will 
exceed the ability of the internal shunt resistor and power 
supply to dissipate or store it. 

5.6 LOGIC POWER SUPPLY

A logic power supply can be used to maintain the control and 
position information with bus power removed. This power 
supply is optional and requires about 2 W of power. It is wired to 
the Logic Power terminal (+) and Power Common terminal (-). 
If it is not connected the logic power will come from bus power. 
Note that the main power and logic power share a return path. 
Logic Power can be the same wide range as the main power 
supply, 12 V, 24 V, or 48 V nominal, and can handle the regen 

voltages that appear on the main supply. A single supply may 
be used for both with a relay contact in series with the main 
supply positive connection to remove bus power. As long as the 
main power supply and an I/O Supply have negative terminals 
grounded, the I/O supply may be used for logic power.

5.7 POWER SUPPLY WIRING DIAGRAMS

WARNING!

 All installations should provide a method of 

removing bus power during an emergency stop condition. The 
actuator enable function should not be relied on for this function 
when equipment or personnel safety is required. Disconnect 
only the + bus power; do not disconnect the – bus power.

 

Figure 29 

– 

Un-Regulated Power Supply for Logic and Bus 

Power

Figure 30 

– 

Regulated Power Supply for Logic and Bus Power, 

with Diode Isolation and Optional Extra Capacitance

 

 

Figure 31 

– 

Unregulated Power Supply for Logic and Bus 

power, with a Shunt Regulator example

Summary of Contents for Curtiss-Wright Tritex TTX Series

Page 1: ...Information in this document pertaining to equipment not furnished by Exlar should be confirmed by that equipment manufacturer Exlar assumes no responsibility for changes to information by other manuf...

Page 2: ...log Input 19 4 11 Analog Output 20 4 12 Communications 20 4 13 IA4 Option Board Connections 21 4 14 4 20 mA Input 22 4 14 1 4 20 mA Input Connection 22 4 15 4 20 mA Output 22 4 16 Absolute Feedback 23...

Page 3: ...e Exlar Expert software tools used on all Tritex II integrated actuators Actuator Mechanical Specifications and Ratings Please refer to the Tritex TTX Standard Product Catalog for mechanical specifica...

Page 4: ...O option 0 10 V or 10 V differential input 13 bit resolution 0 2 accuracy Programmable function Position Velocity or Torque Analog Output Not available on 4 20 mA option 0 10 V at up to 10 mA 11 bit...

Page 5: ...safety for personnel The actuator is intended as a component for professional incorporation into complete equipment or a system If installed incorrectly the actuator may present a safety hazard The ac...

Page 6: ...plifier Voltage A 200 Vac Class D 48 Vdc Class HHH Option Boards SIO Standard I O Interconnect IA4 4 20 mAAnalog I O EIP SIO plus EtherNet IP w M12 connector PIO SIO plus PROFINET IO w M12 connector T...

Page 7: ...brake to prevent the output rod from back driving the load The holding capacity of the brake is sufficient to hold the rated force of the actuator 2 2 2 Anti Rotation Assembly The unique design of Tr...

Page 8: ...80 6 mm Hex TTX060 5 mm Hex TTX080 6 mm Hex 18 mm Long 25 mm Long 30 mm Long 40 mm Long TTX060 Torque 4 6 Nm 3 4 ft lbs TTX080 Torque 12 2 Nm 9 ft lbs Figure 5 Tapped face mount TTX060 5 mm Hex TTX080...

Page 9: ...th no deceleration or energy absorption An example would be a high speed impact of two solid steel parts The resulting impact will create a very short effective deceleration time Kinetic energy contai...

Page 10: ...rotating Exlar offers the Anti rotation Assembly shown below TTX060 2 5 mm Hex TTX080 2 5 mm Hex Torque 0 6 Nm 0 5 ft lbs Torque 0 6 Nm 0 5 ft lbs TTX060 4 mm Hex TTX080 5 mm Hex Torque 4 6 Nm 3 4 ft...

Page 11: ...roximity switches mounts to the outside low profile extrusion and senses a traveling magnet located inside the anti rotate tube This option also provides anti rotation Figure 7 Limit switch mounting T...

Page 12: ...S or better However over time and depending on the amount of side load seals can wear and eventually allow moisture in Here are some additional recommendations to prevent liquid entry 1 Avoid installa...

Page 13: ...gital outputs and brake SRC 24 terminals are present on termination board but make no internal connection The following diagrams show the electrical connections schematically 24V Power 24V Common Outp...

Page 14: ...and Low Voltage Circuits I O Common RS485 RS485 Input 6 Input 7 IO V SRC 24V Analog Out Analog In Analog In Analog Out Ref RS485Common Shield GND IO V SRC 24V Brake V Ethernet Optional Ethernet Port...

Page 15: ...ng as any unused holes are properly capped to prevent water or dust intrusion Adapters for 1 2 in NPT thread or cable glands may be used but are not furnished 4 3 GROUNDING PE CONNECTION There is a pr...

Page 16: ...tions may be configured to take action other than to disable the actuator immediately reconfiguration of these two faults is not allowed in order to protect the actuator motor and electronics 4 6 I O...

Page 17: ...not addressed in this manual at this time as they would be engineered by the user for a specific application The same Termination Board is used on both AC and DC models and with no internal power sup...

Page 18: ...In 7 Digital Input 7 7 Out 4 Digital Output 4 7 Com RS485 COM 8 In 8 Digital Input 8 8 Out 3 Digital Output 3 8 Shld Shield to PE 9 Shld Shield to PE 9 Out 2 Digital Output 2 10 Shld Shield to PE 10...

Page 19: ...ach output is rated to continuously drive a 100 mA load and is short protected at 500 mA with automatic reset after the short fault is removed Figure 18 Wiring of outputs with external 24 V supply for...

Page 20: ...g brake while the actuator is in motion in any normal operation Brake operation is controlled by internal logic signals so power for the brake is normally applied at all times and the actuator engages...

Page 21: ...nals are required the 485 COM signal can enhance noise rejection if wired back to the master device signal common The communications cable must be shielded with shield or shield drain wire connected t...

Page 22: ...4 20 mA I O option board replaces the standard I O board and provides one 4 20 mA isolated analog input and one 4 20 mA isolated analog output These channels replace the standard Analog I O input and...

Page 23: ...Therefore it is important to consider what should be done when an out of range signal is encountered The 4 20 mA input circuit is calibrated at the factory for accuracy and should not be recalibrated...

Page 24: ...Isolation From CPU 4 16 ABSOLUTE FEEDBACK The Tritex TTX080 comes standard with multi turn absolute position feedback The system consists of a base magnetic feedback system that is always absolute ov...

Page 25: ...ng and motor or the actuator could be damaged and cease to operate properly 4 18 ETHERNET OPTIONS EIP TCP OR PROFINET IO The Ethernet Options EIP PIO or TCP in the model mask provide an Ethernet rated...

Page 26: ...ding Brake Power Supply The I O supplies have different limits and it is often inappropriate to use the same supply for all See section on I O Supply Power supply sizing for motion is based mainly on...

Page 27: ...V lead acid batteries or other battery systems Regen energy and ripple current are not generally of concern with battery applications of this type Battery systems generally will be able to supply peak...

Page 28: ...ERGY EXTERNAL SHUNT RESISTOR AND REGULATOR For applications lowering vertical loads or decelerating a large inertia or working to hold back some force regen energy will exceed the ability of the inter...

Page 29: ...ING If the wire gauge for bus power is reduced the fuse Amp rating must also be reduced in accordance with wire size type and local regulations 5 8 GROUNDING WARNING The actuator and all power supply...

Page 30: ...requires proper anti rotation of the actuator rod 6 2 GENERAL STARTUP PROCEDURE IMPORTANT Exlar recommends testing new systems prior to live operation see Expert Software manual for startup procedure...

Page 31: ...ils from the thickener and reducing grease life Orientation Gravity can cause grease migration over time especially in vertical applications at elevated temperatures The table below provides a general...

Page 32: ...face of the faceplate provides the pre loading for the bearings so it is important that it be properly seated Torque the four cap screws of the faceplate assembly to 12 2 Nm 9 ft lb 8 For actuators eq...

Page 33: ...2 Excessive side load 3 Misalignment of output rod to load Actuator housing moves or vibrates when shaft is in motion 1 Check actuator mounting Insure that the actuator is securely mounted 2 Check tun...

Page 34: ...d Coupling Nut Material Plating Brass Nickel Rated Current A 3 A Rated Voltage V 150 V Outer Jacket Material Color PVC Black Conductor Insolation Material PVC Number of Conductors AWG 18xx X 22 AWG 2x...

Page 35: ...erature Range 40 C to 105 C 40 F to 221 F Protection Class Meets NEMA 1 3 4 6P IEC IP67 Communication Converter When connecting the Tritex TTX080 RS485 port to PC a communication converter will typica...

Page 36: ...on of conformity into the languages required by the member state s where the product is sold Importers shall keep a copy of the EU declaration of conformity for 10 years Importers shall provide a reas...

Page 37: ...TTX Series DC Actuator Installation Maintenance Instructions 37 www exlar com 952 500 6200...

Page 38: ...38 Tritex TTX Series DC Actuator Installation Maintenance Instructions Curtiss Wright Rev D PN75667 8 1 22...

Page 39: ...vision Curtiss Wright provides highly engineered products and services with a focus on advanced technologies for high performance platforms and critical applications Our technological expertise spans...

Page 40: ...7 Phone 855 620 6200 US Canada Phone 952 500 6200 Email CHA_info curtisswright com Website www exlar com ASIA EXLAR ASIA PACIFIC Curtiss Wright 1007 Pine City Hotel 8 Dong An Road Xuhui District Shang...

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