Exlar Curtiss-Wright Tritex TTX Series Installation & Service Instructions Manual Download Page 26

26

 | Tritex

®  

TTX Series DC Actuator Installation & Maintenance Instructions

Curtiss-Wright | Rev D | PN75667 | 8/1/22

4.19 SHIELDED OR UNSHIELDED CABLES 

The Tritex TTX080 can be used with either shielded or un-
shielded Ethernet cables. If a shielded cable is used it is 
important that the shield is not connected at the Tritex TTX080 

M12 end of the cable. Off the shelf shielded Ethernet cables 

with M12 connectors usually connect the shield through the 
M12 connector coupling nut, be sure the shield is not connected 
to the Tritex TTX080 end of the coupling nut. The Tritex TTX080 
M12 connector is in direct contact with the enclosure which 
is connected directly to PE. Typically, the shield should be 
connected to PE at the switch or hub end only. Connecting the 
shield at both ends can cause ground loop noise on the shield 
which can degrade communication performance.

For more details on the installation of an Industrial Ethernet 
network download the EtherNet/IP Media Planning and 
Installation Manual, found in the EtherNet/IP library at www.
ODVA.org.

5.0 MAIN POWER SUPPLY SELECTION

The Tritex TTX actuator requires DC power from a power 
supply or batteries. The actuator will operate on voltages from 
12-48 Vdc nominal. The continuous operating range is 10-53 
Vdc. If the bus voltage rises above 85 Vdc a High Bus Fault will 
occur, and the drive will disable. The voltage threshold may be 
set lower through a user parameter where appropriate to protect 
a power supply from overvoltage during regen. The power 
supply output current rating depends on the maximum actuator 
power required for the installation. 

A 48 V supply will allow the motor to deliver maximum rated 

speed, (specifications in Overview section) a 24 V supply will 

allow the motor to deliver half the maximum rated speed, and a 
12 V Supply will allow the motor to deliver quarter the maximum 
rated speed. 

Power supply selection and connection is complicated by 
three factors associated with variable speed servo drives: 
high peak loads, power regeneration (regen) and switching 
frequency ripple current. Peak loads and regen will depend on 

the application. Ripple current can adversely affect some power 

supplies. 

Note: This section does not pertain to an I/O or Holding Brake 

Power Supply. The I/O supplies have different limits, and it is 

often inappropriate to use the same supply for all. See section 
on I/O Supply.

Power supply sizing for motion is based mainly on maximum 
mechanical power delivered to the load, which is force times 
velocity for linear or torque times angular velocity for rotary. The 
power supply has to provide this power which is rated voltage 
times maximum current plus about 20% to cover losses.
Either regulated or unregulated power supplies can be used 

for the bus and logic power. Different considerations pertain to 

each type, and each has advantages and disadvantages.

5.1 UNREGULATED AC/DC POWER SUPPLIES

Tritex TTX DC operates well from a transformer isolated, 
unregulated DC power supply. This type of supply should be 
sized and connected such that the maximum output voltage 
under high-line and light-load conditions does not exceed the 
drive maximum voltage rating, 48 V +10%. 

Unregulated supplies have the advantage of being able to 
supply peak currents without overloading and will not trip on 
high voltage. Unregulated supplies have larger capacitance at 
the output, especially when compared to regulated switching 
supplies, providing greater energy recovery and storage during 
regen and tolerating high ripple current. See section on regen 
for more information on handling energy from regeneration. 
They have the disadvantage of output voltage droop as the 
current rises. 

Unregulated supplies are usually rated only by continuous 
output current. For a very short time, not exceeding 1 second, 
they can typically output up to 200% of continuous current. 

Voltage droop may be significant above continuous voltage 

rating, which can reduce maximum speed. One sizing technique 
is to calculate the required average power over the worst 5 
second interval in a machine cycle, add 20% and use that to 
the determine continuous rated output power for an unregulated 
supply.

5.2 REGULATED AC/DC POWER SUPPLIES

Most AC/DC power supplies available today are regulated 
switching power supplies. They are generally not designed to 
directly power brushless DC (BLDC) drives but can do so with 
special consideration for the load that BLDC drives present to 
the supply and the overload characteristics of the power supply. 
These supplies provide very good output voltage regulation as 

well as high efficiency and smaller size and weight compared 

with unregulated linear supplies.

Summary of Contents for Curtiss-Wright Tritex TTX Series

Page 1: ...Information in this document pertaining to equipment not furnished by Exlar should be confirmed by that equipment manufacturer Exlar assumes no responsibility for changes to information by other manuf...

Page 2: ...log Input 19 4 11 Analog Output 20 4 12 Communications 20 4 13 IA4 Option Board Connections 21 4 14 4 20 mA Input 22 4 14 1 4 20 mA Input Connection 22 4 15 4 20 mA Output 22 4 16 Absolute Feedback 23...

Page 3: ...e Exlar Expert software tools used on all Tritex II integrated actuators Actuator Mechanical Specifications and Ratings Please refer to the Tritex TTX Standard Product Catalog for mechanical specifica...

Page 4: ...O option 0 10 V or 10 V differential input 13 bit resolution 0 2 accuracy Programmable function Position Velocity or Torque Analog Output Not available on 4 20 mA option 0 10 V at up to 10 mA 11 bit...

Page 5: ...safety for personnel The actuator is intended as a component for professional incorporation into complete equipment or a system If installed incorrectly the actuator may present a safety hazard The ac...

Page 6: ...plifier Voltage A 200 Vac Class D 48 Vdc Class HHH Option Boards SIO Standard I O Interconnect IA4 4 20 mAAnalog I O EIP SIO plus EtherNet IP w M12 connector PIO SIO plus PROFINET IO w M12 connector T...

Page 7: ...brake to prevent the output rod from back driving the load The holding capacity of the brake is sufficient to hold the rated force of the actuator 2 2 2 Anti Rotation Assembly The unique design of Tr...

Page 8: ...80 6 mm Hex TTX060 5 mm Hex TTX080 6 mm Hex 18 mm Long 25 mm Long 30 mm Long 40 mm Long TTX060 Torque 4 6 Nm 3 4 ft lbs TTX080 Torque 12 2 Nm 9 ft lbs Figure 5 Tapped face mount TTX060 5 mm Hex TTX080...

Page 9: ...th no deceleration or energy absorption An example would be a high speed impact of two solid steel parts The resulting impact will create a very short effective deceleration time Kinetic energy contai...

Page 10: ...rotating Exlar offers the Anti rotation Assembly shown below TTX060 2 5 mm Hex TTX080 2 5 mm Hex Torque 0 6 Nm 0 5 ft lbs Torque 0 6 Nm 0 5 ft lbs TTX060 4 mm Hex TTX080 5 mm Hex Torque 4 6 Nm 3 4 ft...

Page 11: ...roximity switches mounts to the outside low profile extrusion and senses a traveling magnet located inside the anti rotate tube This option also provides anti rotation Figure 7 Limit switch mounting T...

Page 12: ...S or better However over time and depending on the amount of side load seals can wear and eventually allow moisture in Here are some additional recommendations to prevent liquid entry 1 Avoid installa...

Page 13: ...gital outputs and brake SRC 24 terminals are present on termination board but make no internal connection The following diagrams show the electrical connections schematically 24V Power 24V Common Outp...

Page 14: ...and Low Voltage Circuits I O Common RS485 RS485 Input 6 Input 7 IO V SRC 24V Analog Out Analog In Analog In Analog Out Ref RS485Common Shield GND IO V SRC 24V Brake V Ethernet Optional Ethernet Port...

Page 15: ...ng as any unused holes are properly capped to prevent water or dust intrusion Adapters for 1 2 in NPT thread or cable glands may be used but are not furnished 4 3 GROUNDING PE CONNECTION There is a pr...

Page 16: ...tions may be configured to take action other than to disable the actuator immediately reconfiguration of these two faults is not allowed in order to protect the actuator motor and electronics 4 6 I O...

Page 17: ...not addressed in this manual at this time as they would be engineered by the user for a specific application The same Termination Board is used on both AC and DC models and with no internal power sup...

Page 18: ...In 7 Digital Input 7 7 Out 4 Digital Output 4 7 Com RS485 COM 8 In 8 Digital Input 8 8 Out 3 Digital Output 3 8 Shld Shield to PE 9 Shld Shield to PE 9 Out 2 Digital Output 2 10 Shld Shield to PE 10...

Page 19: ...ach output is rated to continuously drive a 100 mA load and is short protected at 500 mA with automatic reset after the short fault is removed Figure 18 Wiring of outputs with external 24 V supply for...

Page 20: ...g brake while the actuator is in motion in any normal operation Brake operation is controlled by internal logic signals so power for the brake is normally applied at all times and the actuator engages...

Page 21: ...nals are required the 485 COM signal can enhance noise rejection if wired back to the master device signal common The communications cable must be shielded with shield or shield drain wire connected t...

Page 22: ...4 20 mA I O option board replaces the standard I O board and provides one 4 20 mA isolated analog input and one 4 20 mA isolated analog output These channels replace the standard Analog I O input and...

Page 23: ...Therefore it is important to consider what should be done when an out of range signal is encountered The 4 20 mA input circuit is calibrated at the factory for accuracy and should not be recalibrated...

Page 24: ...Isolation From CPU 4 16 ABSOLUTE FEEDBACK The Tritex TTX080 comes standard with multi turn absolute position feedback The system consists of a base magnetic feedback system that is always absolute ov...

Page 25: ...ng and motor or the actuator could be damaged and cease to operate properly 4 18 ETHERNET OPTIONS EIP TCP OR PROFINET IO The Ethernet Options EIP PIO or TCP in the model mask provide an Ethernet rated...

Page 26: ...ding Brake Power Supply The I O supplies have different limits and it is often inappropriate to use the same supply for all See section on I O Supply Power supply sizing for motion is based mainly on...

Page 27: ...V lead acid batteries or other battery systems Regen energy and ripple current are not generally of concern with battery applications of this type Battery systems generally will be able to supply peak...

Page 28: ...ERGY EXTERNAL SHUNT RESISTOR AND REGULATOR For applications lowering vertical loads or decelerating a large inertia or working to hold back some force regen energy will exceed the ability of the inter...

Page 29: ...ING If the wire gauge for bus power is reduced the fuse Amp rating must also be reduced in accordance with wire size type and local regulations 5 8 GROUNDING WARNING The actuator and all power supply...

Page 30: ...requires proper anti rotation of the actuator rod 6 2 GENERAL STARTUP PROCEDURE IMPORTANT Exlar recommends testing new systems prior to live operation see Expert Software manual for startup procedure...

Page 31: ...ils from the thickener and reducing grease life Orientation Gravity can cause grease migration over time especially in vertical applications at elevated temperatures The table below provides a general...

Page 32: ...face of the faceplate provides the pre loading for the bearings so it is important that it be properly seated Torque the four cap screws of the faceplate assembly to 12 2 Nm 9 ft lb 8 For actuators eq...

Page 33: ...2 Excessive side load 3 Misalignment of output rod to load Actuator housing moves or vibrates when shaft is in motion 1 Check actuator mounting Insure that the actuator is securely mounted 2 Check tun...

Page 34: ...d Coupling Nut Material Plating Brass Nickel Rated Current A 3 A Rated Voltage V 150 V Outer Jacket Material Color PVC Black Conductor Insolation Material PVC Number of Conductors AWG 18xx X 22 AWG 2x...

Page 35: ...erature Range 40 C to 105 C 40 F to 221 F Protection Class Meets NEMA 1 3 4 6P IEC IP67 Communication Converter When connecting the Tritex TTX080 RS485 port to PC a communication converter will typica...

Page 36: ...on of conformity into the languages required by the member state s where the product is sold Importers shall keep a copy of the EU declaration of conformity for 10 years Importers shall provide a reas...

Page 37: ...TTX Series DC Actuator Installation Maintenance Instructions 37 www exlar com 952 500 6200...

Page 38: ...38 Tritex TTX Series DC Actuator Installation Maintenance Instructions Curtiss Wright Rev D PN75667 8 1 22...

Page 39: ...vision Curtiss Wright provides highly engineered products and services with a focus on advanced technologies for high performance platforms and critical applications Our technological expertise spans...

Page 40: ...7 Phone 855 620 6200 US Canada Phone 952 500 6200 Email CHA_info curtisswright com Website www exlar com ASIA EXLAR ASIA PACIFIC Curtiss Wright 1007 Pine City Hotel 8 Dong An Road Xuhui District Shang...

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