Exlar Curtiss-Wright Tritex TTX Series Installation & Service Instructions Manual Download Page 16

16

 | Tritex

®  

TTX Series DC Actuator Installation & Maintenance Instructions

Curtiss-Wright | Rev D | PN75667 | 8/1/22

The connectors and cables supplied by Curtiss-Wright properly 
terminate shields.  If cable glands are used, make sure the 
cable gland has a feature to make contact between the metal 
body and shield and that the outer jacket is removed as 
recommended by gland manufacturer and installed according to 
manufacturer instructions. Example shown in diagram below. A 
shield connection such as the one shown does not qualify as a 
PE connection.

CAUTION!

 Avoid Loose Conductive Material

Always apply tape or heat shrink to the end of the shield to 

than rated voltage results in proportionally reduced maximum 
speed. Refer to Torque/Speed diagrams in catalog for additional 
information. 

Actuator 

Size

Input Voltage (Volts DC)

Rated Continuous Input Current 

(Amps)

60 mm

12 to 48 ±10%

18.0

80 mm

12 to 48 ±10%

18.0

4.5 OVER TEMPERATURE PROTECTION

UL/CSA approved motor over temperature sensing is not 
provided by the actuator. Motor over temperature protection 
relies on limiting maximum current to the motor and if time-
averaged motor current exceeds a continuous current setting, 
the actuator trips or faults and disables the drive indicating a 
Continuous Current fault. The continuous current fault level is 
set at the factory and cannot be adjusted. These limits are set 

to keep the stator below 130 ⁰C while in a stall condition at 

 

40 ⁰C ambient.

The motor contains a temperature sensor embedded in the 
stator windings to provide an actual temperature indication.  
The actuator trips or faults when the temperature reaches 

130 ⁰C and disables the drive indicating an Actuator Over-

temperature fault. 

Additional over temperature protection is provided by a sensor 
in the drive electronics which generates a fault when the board 

reaches 110 ⁰C.

Though some fault conditions may be configured to take action 
other than to disable the actuator immediately, reconfiguration 

of these two faults is not allowed in order to protect the actuator 
motor and electronics.  

4.6 I/O POWER SUPPLY

An external I/O Power Supply must be used to provide power 
for digital inputs, digital outputs, and the optional holding brake, 
if present. On DC models of Tritex TTX actuators, logic power 
is not associated with I/O power and there is no internal 24 Vdc 

supply from main DC (motor) power, making them significantly 
different from AC powered models. The I/O power supply must 

have the negative side connected to ground and the positive 
side fused at 2 A unless internally limited to 3 A or less. The 
I/O power supply is typically 24 Vdc nominal, but other nominal 

prevent strands of the braided shield from breaking off and 

shorting internal electronics or compromising spacing.

Figure 12

 – 

Example of a shielding type cable gland.

An Ethernet cable is not required to be shielded, or if shielded, 
does not require that the shield is connected at the actuator 
end. Do not use a shielded RJ45 jack for an internal connection 
to this actuator.

4.3.2 Other Grounding Considerations

Extra-low voltage DC power supplies for I/O circuits or a holding 
brake must be ground referenced on the negative side to 
prevent stacking voltages where there is more than one source.
Avoid use of independent “Instrument Ground” connections.  All 
ground connections must run back to a single point.

It is recommended that driven parts are connected to 
stationary parts of the machine with grounding jumpers. Some 
applications produce static electric charges in the moving parts 
of a machine, for example plastic molding, that produce static 
charges or impulses that exceed those in EMC tests.

4.4 DC INPUT POWER

4.4.1 Input Power Ratings

The following table shows rated input voltage and current. The 
maximum voltage applied to the Tritex TTX080 terminals must 
not exceed 53 Vdc from bus to Common and Common must 
be tied to PE near or at the power source. Operation on less 

Summary of Contents for Curtiss-Wright Tritex TTX Series

Page 1: ...Information in this document pertaining to equipment not furnished by Exlar should be confirmed by that equipment manufacturer Exlar assumes no responsibility for changes to information by other manuf...

Page 2: ...log Input 19 4 11 Analog Output 20 4 12 Communications 20 4 13 IA4 Option Board Connections 21 4 14 4 20 mA Input 22 4 14 1 4 20 mA Input Connection 22 4 15 4 20 mA Output 22 4 16 Absolute Feedback 23...

Page 3: ...e Exlar Expert software tools used on all Tritex II integrated actuators Actuator Mechanical Specifications and Ratings Please refer to the Tritex TTX Standard Product Catalog for mechanical specifica...

Page 4: ...O option 0 10 V or 10 V differential input 13 bit resolution 0 2 accuracy Programmable function Position Velocity or Torque Analog Output Not available on 4 20 mA option 0 10 V at up to 10 mA 11 bit...

Page 5: ...safety for personnel The actuator is intended as a component for professional incorporation into complete equipment or a system If installed incorrectly the actuator may present a safety hazard The ac...

Page 6: ...plifier Voltage A 200 Vac Class D 48 Vdc Class HHH Option Boards SIO Standard I O Interconnect IA4 4 20 mAAnalog I O EIP SIO plus EtherNet IP w M12 connector PIO SIO plus PROFINET IO w M12 connector T...

Page 7: ...brake to prevent the output rod from back driving the load The holding capacity of the brake is sufficient to hold the rated force of the actuator 2 2 2 Anti Rotation Assembly The unique design of Tr...

Page 8: ...80 6 mm Hex TTX060 5 mm Hex TTX080 6 mm Hex 18 mm Long 25 mm Long 30 mm Long 40 mm Long TTX060 Torque 4 6 Nm 3 4 ft lbs TTX080 Torque 12 2 Nm 9 ft lbs Figure 5 Tapped face mount TTX060 5 mm Hex TTX080...

Page 9: ...th no deceleration or energy absorption An example would be a high speed impact of two solid steel parts The resulting impact will create a very short effective deceleration time Kinetic energy contai...

Page 10: ...rotating Exlar offers the Anti rotation Assembly shown below TTX060 2 5 mm Hex TTX080 2 5 mm Hex Torque 0 6 Nm 0 5 ft lbs Torque 0 6 Nm 0 5 ft lbs TTX060 4 mm Hex TTX080 5 mm Hex Torque 4 6 Nm 3 4 ft...

Page 11: ...roximity switches mounts to the outside low profile extrusion and senses a traveling magnet located inside the anti rotate tube This option also provides anti rotation Figure 7 Limit switch mounting T...

Page 12: ...S or better However over time and depending on the amount of side load seals can wear and eventually allow moisture in Here are some additional recommendations to prevent liquid entry 1 Avoid installa...

Page 13: ...gital outputs and brake SRC 24 terminals are present on termination board but make no internal connection The following diagrams show the electrical connections schematically 24V Power 24V Common Outp...

Page 14: ...and Low Voltage Circuits I O Common RS485 RS485 Input 6 Input 7 IO V SRC 24V Analog Out Analog In Analog In Analog Out Ref RS485Common Shield GND IO V SRC 24V Brake V Ethernet Optional Ethernet Port...

Page 15: ...ng as any unused holes are properly capped to prevent water or dust intrusion Adapters for 1 2 in NPT thread or cable glands may be used but are not furnished 4 3 GROUNDING PE CONNECTION There is a pr...

Page 16: ...tions may be configured to take action other than to disable the actuator immediately reconfiguration of these two faults is not allowed in order to protect the actuator motor and electronics 4 6 I O...

Page 17: ...not addressed in this manual at this time as they would be engineered by the user for a specific application The same Termination Board is used on both AC and DC models and with no internal power sup...

Page 18: ...In 7 Digital Input 7 7 Out 4 Digital Output 4 7 Com RS485 COM 8 In 8 Digital Input 8 8 Out 3 Digital Output 3 8 Shld Shield to PE 9 Shld Shield to PE 9 Out 2 Digital Output 2 10 Shld Shield to PE 10...

Page 19: ...ach output is rated to continuously drive a 100 mA load and is short protected at 500 mA with automatic reset after the short fault is removed Figure 18 Wiring of outputs with external 24 V supply for...

Page 20: ...g brake while the actuator is in motion in any normal operation Brake operation is controlled by internal logic signals so power for the brake is normally applied at all times and the actuator engages...

Page 21: ...nals are required the 485 COM signal can enhance noise rejection if wired back to the master device signal common The communications cable must be shielded with shield or shield drain wire connected t...

Page 22: ...4 20 mA I O option board replaces the standard I O board and provides one 4 20 mA isolated analog input and one 4 20 mA isolated analog output These channels replace the standard Analog I O input and...

Page 23: ...Therefore it is important to consider what should be done when an out of range signal is encountered The 4 20 mA input circuit is calibrated at the factory for accuracy and should not be recalibrated...

Page 24: ...Isolation From CPU 4 16 ABSOLUTE FEEDBACK The Tritex TTX080 comes standard with multi turn absolute position feedback The system consists of a base magnetic feedback system that is always absolute ov...

Page 25: ...ng and motor or the actuator could be damaged and cease to operate properly 4 18 ETHERNET OPTIONS EIP TCP OR PROFINET IO The Ethernet Options EIP PIO or TCP in the model mask provide an Ethernet rated...

Page 26: ...ding Brake Power Supply The I O supplies have different limits and it is often inappropriate to use the same supply for all See section on I O Supply Power supply sizing for motion is based mainly on...

Page 27: ...V lead acid batteries or other battery systems Regen energy and ripple current are not generally of concern with battery applications of this type Battery systems generally will be able to supply peak...

Page 28: ...ERGY EXTERNAL SHUNT RESISTOR AND REGULATOR For applications lowering vertical loads or decelerating a large inertia or working to hold back some force regen energy will exceed the ability of the inter...

Page 29: ...ING If the wire gauge for bus power is reduced the fuse Amp rating must also be reduced in accordance with wire size type and local regulations 5 8 GROUNDING WARNING The actuator and all power supply...

Page 30: ...requires proper anti rotation of the actuator rod 6 2 GENERAL STARTUP PROCEDURE IMPORTANT Exlar recommends testing new systems prior to live operation see Expert Software manual for startup procedure...

Page 31: ...ils from the thickener and reducing grease life Orientation Gravity can cause grease migration over time especially in vertical applications at elevated temperatures The table below provides a general...

Page 32: ...face of the faceplate provides the pre loading for the bearings so it is important that it be properly seated Torque the four cap screws of the faceplate assembly to 12 2 Nm 9 ft lb 8 For actuators eq...

Page 33: ...2 Excessive side load 3 Misalignment of output rod to load Actuator housing moves or vibrates when shaft is in motion 1 Check actuator mounting Insure that the actuator is securely mounted 2 Check tun...

Page 34: ...d Coupling Nut Material Plating Brass Nickel Rated Current A 3 A Rated Voltage V 150 V Outer Jacket Material Color PVC Black Conductor Insolation Material PVC Number of Conductors AWG 18xx X 22 AWG 2x...

Page 35: ...erature Range 40 C to 105 C 40 F to 221 F Protection Class Meets NEMA 1 3 4 6P IEC IP67 Communication Converter When connecting the Tritex TTX080 RS485 port to PC a communication converter will typica...

Page 36: ...on of conformity into the languages required by the member state s where the product is sold Importers shall keep a copy of the EU declaration of conformity for 10 years Importers shall provide a reas...

Page 37: ...TTX Series DC Actuator Installation Maintenance Instructions 37 www exlar com 952 500 6200...

Page 38: ...38 Tritex TTX Series DC Actuator Installation Maintenance Instructions Curtiss Wright Rev D PN75667 8 1 22...

Page 39: ...vision Curtiss Wright provides highly engineered products and services with a focus on advanced technologies for high performance platforms and critical applications Our technological expertise spans...

Page 40: ...7 Phone 855 620 6200 US Canada Phone 952 500 6200 Email CHA_info curtisswright com Website www exlar com ASIA EXLAR ASIA PACIFIC Curtiss Wright 1007 Pine City Hotel 8 Dong An Road Xuhui District Shang...

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