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SAFETY PRECAUTIONS

This safety alert symbol is used to call attention to a message

intended to provide a reasonable degree of PERSONAL
SAFETY for operators and other persons during the normal
operation and servicing of this equipment.

DANGER

  –

 denotes immediate hazards which WILL result

in severe personal injury or death.

WARNING

  –

 denotes a hazard or unsafe practice which

COULD result in severe personal injury or death.

This manual uses two other words to highlight information.

IMPORTANT

 calls attention to special mechanical information

and 

NOTE:

 emphasizes general information worthy of special

attention.

All operators and mechanics should read this manual, and be

instructed about safe operating and maintenance procedures. If
the operators or mechanics cannot read and understand English,
it is the owner’s responsibility to explain this material to them.

Improper use or maintenance by the operator or owner

can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert 

 symbol, which means

DANGER or WARNING - “personal safety instructions.”
Failure to comply with the instructions may result in
personal injury or death.

Incorrect usage of this machine may result in severe

injury. Personnel operating and maintaining it should be
trained in the proper use and should read the manuals

completely and thoroughly before attempting to set-up,
operate, adjust, or service this machine.

The decals are designed to give the operator brief information

needed in the daily operation and service of the machine. These
decals are not intended to be used in place of this manual but
instead are to be used as an extension of this manual. These
decals should not be removed or obliterated. Replace these
decals if they become unreadable.

• It is the 

owner’s responsibility

 to make certain that the

operators and mechanics read and understand this manual
and all decals before operating this machine. 

• It is also the 

owner’s responsibility

 to make certain that

the operators and mechanics are qualified and physically
able individuals, properly trained in the operation of this
equipment. 

• All operators and mechanics must become familiar with

the safe operation of the equipment, operator controls
and safety signs. 

• Never let children or untrained people operate of service

the equipment. Local regulations may restrict the age of
the operator.

• The owner/user can prevent and is responsible for acci-

dents or injuries occurring to themselves, other people or
property.

The owner should also ensure that the operator/mechanic

know that they are responsible for their own safety as well as the
safety of other persons within the vicinity. 

Remember,

 the

operator is responsible for accidents or hazards occurring to
other people or their property.

Safety and Instruction Decals

V

Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. These decals should
not be removed or obliterated. Replace them if they become non-readable.

The following illustrations show the various decals that are located on the machine. A brief explanation, for those requiring one, is
shown to help the operator understand the meanings of these decals.

Read Owner’s Manual and Safety Warning Decals before 
attempting to operate this machine.

Part Number 779306

Do not smoke while refueling.

Do not remove the fuel tank cap or fill with engine running or while 
the engine is hot.

Allow engine to cool before storing machine inside a building.

Store away from open flame or spark if there is fuel in tank.

Clean up any gasoline spills.

Do not refuel while in enclosed trailer or other enclosed areas.

Summary of Contents for Big Dog X Series

Page 1: ......

Page 2: ...and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable to most conditions Directions used in this manual...

Page 3: ...ervice Other states or federal areas may have similar laws The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements THIS EQUIPMENT DOES NOT HAVE...

Page 4: ...all materials and workmanship for units used for rental purposes If the Purchaser discovers within this warranty period such a defect O He must promptly notify BigDog Mowers or an authorized dealer i...

Page 5: ...ed Warranty Any action for breach of warranty must be commenced within 30 days following delivery of the goods in a non rental application c Rental Any action for breach of warranty must be commenced...

Page 6: ...be removed or obliterated Replace these decals if they become unreadable It is the owner s responsibility to make certain that the operators and mechanics read and understand this manual and all decal...

Page 7: ...Number 601624 Never operate the mower deck with side deflector damaged altered removed or in raised position except when the entire grass catcher attachment or mulching system is being used If you lo...

Page 8: ...tery Electrolyte may overflow and damage paint wiring or struc ture When cleaning the battery use soap and water into the bat tery Be careful not to get soap and water into the battery Use soda mixed...

Page 9: ...d position and use the seat belt Do not remove ROPS Never operate machine on a slope with the ROPS folded down lowered position There is no roll over protection when the ROPS is in the lowered positio...

Page 10: ...hine before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up WARNING Roll over Slow down before turning Do not operate on slopes gre...

Page 11: ...ngine Start Engine Oil Engine Stop Glow Parking Brake Battery Power Take off ON Attachment Lowered Remote Cylinder Retracted Remote Cylinder Extended Volume Full Control Lever Hold Fast Slow Power Tak...

Page 12: ...Make sure that Line A is horizontal 2 Align Line B with a vertical surface such as pole tree or building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with...

Page 13: ...2 8 602471_1009...

Page 14: ...not hang towel from the waist Long hair loose clothing or jewelry may get tangled in moving parts Always wear long pants safety glasses ear protection and safety shoes when operating this machine V Al...

Page 15: ...ffs retaining walls drainage ditches embankments and water to avoid machine roll over and serious injury or death V Do not mow on wet grass Slippery conditions reduce traction which could cause slidin...

Page 16: ...control arms in the park brake position and pivot the arm rests upward before plac ing the seat platform in the full forward position to prevent arm rest damage A Throttle control Fig 3 1 a cable is l...

Page 17: ...r must be on the seat when testing the seat switch 2 Set both control levers in the park brake position 3 Start the engine and allow it to warm up to operating temperature 4 With the deck clutch switc...

Page 18: ...t two minutes should be allowed between such cranking periods to protect the starter from overheating and burn out 6 Perform test to make sure safety start interlock system is operating properly Refer...

Page 19: ...t belt Never operate machine on a slope with the ROPS folded down lowered position There is no roll over protection when the ROPS is in the lowered position Lower the ROPS only when absolutely necessa...

Page 20: ...ontrol lever farther forward from neutral than the right control lever and finish the turn Figure 3 10 IMPORTANT Rapid movement of control levers is not rec ommended as damage to the hydraulic system...

Page 21: ...ow more often in the early spring to maintain the same cutting height As the growth rate slows in mid summer mow less frequently If you cannot mow at a regular interval mow at a high cutting height th...

Page 22: ...ey extend below the deck but do not contact the ground They should always be at least 1 4 to 3 4 6 35mm to 19 05mm below the deck With the unit sitting on a flat level surface the front wheel position...

Page 23: ...eels are in the upper axle mount hole the rear wheels should be in the upper axle mount hole as well NOTE When the anti scalp wheels are installed the mini mum cutting height is 1 2 54 cm with the ant...

Page 24: ...is running or deck clutch is engaged Repairs or maintenance requiring engine power should be performed by trained maintenance personnel only V Never work under the machine or attachment unless it is s...

Page 25: ...ls WARNING Avoid skin and clothing contact with battery acid Always wear eye protection when checking the bat tery acid can cause serious injury to skin and eyes If contact occurs flush area with clea...

Page 26: ...te and correct cause Store fuel in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of fuel Do not fill fuel containers inside a vehicle or on a truck...

Page 27: ...alve by pushing in on the valve body and twisting it clockwise 8 Once the valve is closed carefully remove the oil drain hose and clean up any spilled oil IMPORTANT All oil drips or spills must be cle...

Page 28: ...dia in the filter must be porous to allow air to pass through it When dirty air passes through the filter the dirt plugs some of the holes in the media and actually acts as part of the filter media Wh...

Page 29: ...lable through most hardware supply stores or balancing can be done by placing the blade on an inverted line punch or 1 2 bolt Blade should not lean or tilt Spin the blade slowly blade should not wobbl...

Page 30: ...7 The steering control levers should be adjusted so that they align with each other when in the neutral position Fig 4 10 Forward rearward travel lever Fig 4 11 Cap screws Upper control lever Lower c...

Page 31: ...er s Manual NOTE Refer to engine owner s manual for engine service information NOTE After completing maintenance cycle 500 hours repeat cycle BigDog Mowers X Series Maintenance Schedule Refer to Fig 4...

Page 32: ...pstick 2 Fuel Filter 3 Engine Air Cleaner 4a Engine Oil Drain Valve Briggs Stratton 4b Engine Oil Drain Valve Kohler Kawasaki 5 Battery 6 Fuel Tanks 7 Hydraulic Oil Reservoir 8 Hydraulic Oil Filter 9...

Page 33: ...4 10 602471_1009 BigDog Mowers X Series Maintenance Locator Chart Fig 4 13 3 1 3 3 1 2 4 4 4 1 Deck Pusher Arm Zerks 2 2 Deck Belt 3 Spindle Housing Zerk 3 4 Blades...

Page 34: ...belt Air in system Check filter and fittings For additional causes See engine manual Air cooled engine over heating Air intake screen or clean ing fins clogged Clean screen and fin For additional caus...

Page 35: ...ore battery in a cool dry place do not expose to freezing temperatures 5 Always keep the battery fully charged Especially important to prevent battery damage when the temperature is below 32oF 0oC New...

Page 36: ...ial number 1 1 Moving mower with stalled engine 3 5 Mower blade maintenance 4 5 Mower blade removal 4 6 Mower deck operation 3 8 New season preparation 5 2 Operating suggestions 3 7 Operation safety 3...

Page 37: ......

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