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602471_1009

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IMPORTANT:  

Do not attempt to weld or straighten the

ROPS.

WARNING: 

If the ROPS or cab is removed or

replaced, make sure that the proper hardware is used
and the recommended torque values are applied to the
attaching bolts.

WARNING: 

The ROPS structure’s protective

capability may be impaired by structural damage,
overturn or alteration.

 Do not remove or alter any of

the ROPS parts. Do not attempt to weld or straighten
ROPS. Failure to adhere to these instructions could
result in severe injury or death.

Driving the mower

DANGER: 

Never make sudden stops or reverse

direction, especially when maneuvering on a slope.
The steering is designed for sensitive response. Rapid
movement of the control levers in either direction
could result in a reaction of the machine that can cause
serious injury. 

After starting engine, engage the control levers and steer as

follows:

To go forward,

 push control levers forward an equal distance

(Figure 3-9).

To go in reverse,

 pull control levers rearward an equal

distance (Figure 3-9). 

To turn left,

 move the right control lever farther forward from

neutral than the left control lever.(Figure 3-9)

To turn right,

 move the left control lever farther forward

from neutral than the right control lever. (Figure 3-9)

Zero radius turn,

 move one control lever forward and the

other control lever back of neutral. This will allow the drive
wheels to counter-rotate. (Figure 3-9)

To stop or decrease speed,

 move control levers to neutral.

When going forward pull back gently on control levers. When
going in reverse push forward gently on control levers.

For emergency stop,

 when traveling forward or rearward,

place the steering control levers in the park brake position
immediately.

DANGER: 

When moving in the rearward direction

push forward gently on steering control levers and
avoid sudden movement. Any sudden movement
could cause the front of the mower to come off of the
ground resulting in possible loss of control, causing
serious injury or death. 

To make a three point turn to the right,

 move the left

control lever farther forward from neutral than the right control
lever and start the turn. Next, pull back on the control levers
until they are past neutral and the machine starts to go rearward.
Pull right control lever farther rearward from neutral than the
left control lever until the rear of the machine has pivoted
around. Then, push the control levers forward until they are both
past neutral and the machine starts to go forward. Push the left
control lever farther forward from neutral than the right control

lever and finish the turn. (Figure 3-10)

IMPORTANT:  

Rapid movement of control levers is not rec-

ommended as damage to the hydraulic system components may
occur.

To increase speed,

 increase control lever’s distance from

neutral. The farther forward control levers are from neutral, the
faster mower will travel forward. The farther back control levers
are from neutral, the faster mower will go in reverse.

Operating suggestions

DANGER: 

Prior to operating the mower the operator

should be thoroughly familiar with the proper use and
operation of the equipment, should read the manual
completely and thoroughly, and should have attempted
slow moving maneuvers to become familiar with the
operation of the equipment before attempting normal
speed operation. An inexperienced operator should not
mow on slopes or on uneven terrain.

WARNING: 

If you lose steering control while oper-

ating the machine, place the steering control levers
in the park brake position immediately. Inspect the
machine and involve your BigDog™ Mowers
dealer to resolve the problem before continuing to
operate.

WARNING: 

The unit’s steering control levers are

very responsive: 

Easy does it! 

For smooth operation,

move lever slowly, avoid sudden movement. Skill and
ease of operation come with practice and experience.
The machine can spin very rapidly. Use caution when
making turns and slow down before making sharp
turns.

Inexperienced operators may have a tendency to oversteer and

lose control. Slow-moving practice maneuvers are
recommended to become familiar with these characteristics
before attempting normal speed operation.

WARNING: 

Sharp depressions or raised obstacles

(such as gutters or curbs) should not be directly
approached at high speed in an attempt to “jump”
them as the operator could be thrown from the equip-
ment. Approach at a slow speed and angle one drive
wheel at the obstruction. Continue at an angle until the
wheel clears and then pivot the opposite wheel around.

When turning on soft wet turf, keep both wheels rolling either

forward or backward. Pivoting on one stopped wheel can
damage turf. This is especially important when mowing.

Mower performance is maximum when the throttle is set at

full rpm. This gives maximum power to the drive wheels and
deck when needed. Use the control levers to control ground
speed rather than engine rpm.

Keep blades sharp.

 Many professional mowing companies

have additional sets of blades and change blades twice a day:
once in the morning and again at noon. 

Many problems

 with

incorrect cutting patterns are 

due to dull blades

 or blades which

have been 

sharpened incorrectly.

 Information on sharpening

Summary of Contents for Big Dog X Series

Page 1: ......

Page 2: ...and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable to most conditions Directions used in this manual...

Page 3: ...ervice Other states or federal areas may have similar laws The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements THIS EQUIPMENT DOES NOT HAVE...

Page 4: ...all materials and workmanship for units used for rental purposes If the Purchaser discovers within this warranty period such a defect O He must promptly notify BigDog Mowers or an authorized dealer i...

Page 5: ...ed Warranty Any action for breach of warranty must be commenced within 30 days following delivery of the goods in a non rental application c Rental Any action for breach of warranty must be commenced...

Page 6: ...be removed or obliterated Replace these decals if they become unreadable It is the owner s responsibility to make certain that the operators and mechanics read and understand this manual and all decal...

Page 7: ...Number 601624 Never operate the mower deck with side deflector damaged altered removed or in raised position except when the entire grass catcher attachment or mulching system is being used If you lo...

Page 8: ...tery Electrolyte may overflow and damage paint wiring or struc ture When cleaning the battery use soap and water into the bat tery Be careful not to get soap and water into the battery Use soda mixed...

Page 9: ...d position and use the seat belt Do not remove ROPS Never operate machine on a slope with the ROPS folded down lowered position There is no roll over protection when the ROPS is in the lowered positio...

Page 10: ...hine before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up WARNING Roll over Slow down before turning Do not operate on slopes gre...

Page 11: ...ngine Start Engine Oil Engine Stop Glow Parking Brake Battery Power Take off ON Attachment Lowered Remote Cylinder Retracted Remote Cylinder Extended Volume Full Control Lever Hold Fast Slow Power Tak...

Page 12: ...Make sure that Line A is horizontal 2 Align Line B with a vertical surface such as pole tree or building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with...

Page 13: ...2 8 602471_1009...

Page 14: ...not hang towel from the waist Long hair loose clothing or jewelry may get tangled in moving parts Always wear long pants safety glasses ear protection and safety shoes when operating this machine V Al...

Page 15: ...ffs retaining walls drainage ditches embankments and water to avoid machine roll over and serious injury or death V Do not mow on wet grass Slippery conditions reduce traction which could cause slidin...

Page 16: ...control arms in the park brake position and pivot the arm rests upward before plac ing the seat platform in the full forward position to prevent arm rest damage A Throttle control Fig 3 1 a cable is l...

Page 17: ...r must be on the seat when testing the seat switch 2 Set both control levers in the park brake position 3 Start the engine and allow it to warm up to operating temperature 4 With the deck clutch switc...

Page 18: ...t two minutes should be allowed between such cranking periods to protect the starter from overheating and burn out 6 Perform test to make sure safety start interlock system is operating properly Refer...

Page 19: ...t belt Never operate machine on a slope with the ROPS folded down lowered position There is no roll over protection when the ROPS is in the lowered position Lower the ROPS only when absolutely necessa...

Page 20: ...ontrol lever farther forward from neutral than the right control lever and finish the turn Figure 3 10 IMPORTANT Rapid movement of control levers is not rec ommended as damage to the hydraulic system...

Page 21: ...ow more often in the early spring to maintain the same cutting height As the growth rate slows in mid summer mow less frequently If you cannot mow at a regular interval mow at a high cutting height th...

Page 22: ...ey extend below the deck but do not contact the ground They should always be at least 1 4 to 3 4 6 35mm to 19 05mm below the deck With the unit sitting on a flat level surface the front wheel position...

Page 23: ...eels are in the upper axle mount hole the rear wheels should be in the upper axle mount hole as well NOTE When the anti scalp wheels are installed the mini mum cutting height is 1 2 54 cm with the ant...

Page 24: ...is running or deck clutch is engaged Repairs or maintenance requiring engine power should be performed by trained maintenance personnel only V Never work under the machine or attachment unless it is s...

Page 25: ...ls WARNING Avoid skin and clothing contact with battery acid Always wear eye protection when checking the bat tery acid can cause serious injury to skin and eyes If contact occurs flush area with clea...

Page 26: ...te and correct cause Store fuel in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of fuel Do not fill fuel containers inside a vehicle or on a truck...

Page 27: ...alve by pushing in on the valve body and twisting it clockwise 8 Once the valve is closed carefully remove the oil drain hose and clean up any spilled oil IMPORTANT All oil drips or spills must be cle...

Page 28: ...dia in the filter must be porous to allow air to pass through it When dirty air passes through the filter the dirt plugs some of the holes in the media and actually acts as part of the filter media Wh...

Page 29: ...lable through most hardware supply stores or balancing can be done by placing the blade on an inverted line punch or 1 2 bolt Blade should not lean or tilt Spin the blade slowly blade should not wobbl...

Page 30: ...7 The steering control levers should be adjusted so that they align with each other when in the neutral position Fig 4 10 Forward rearward travel lever Fig 4 11 Cap screws Upper control lever Lower c...

Page 31: ...er s Manual NOTE Refer to engine owner s manual for engine service information NOTE After completing maintenance cycle 500 hours repeat cycle BigDog Mowers X Series Maintenance Schedule Refer to Fig 4...

Page 32: ...pstick 2 Fuel Filter 3 Engine Air Cleaner 4a Engine Oil Drain Valve Briggs Stratton 4b Engine Oil Drain Valve Kohler Kawasaki 5 Battery 6 Fuel Tanks 7 Hydraulic Oil Reservoir 8 Hydraulic Oil Filter 9...

Page 33: ...4 10 602471_1009 BigDog Mowers X Series Maintenance Locator Chart Fig 4 13 3 1 3 3 1 2 4 4 4 1 Deck Pusher Arm Zerks 2 2 Deck Belt 3 Spindle Housing Zerk 3 4 Blades...

Page 34: ...belt Air in system Check filter and fittings For additional causes See engine manual Air cooled engine over heating Air intake screen or clean ing fins clogged Clean screen and fin For additional caus...

Page 35: ...ore battery in a cool dry place do not expose to freezing temperatures 5 Always keep the battery fully charged Especially important to prevent battery damage when the temperature is below 32oF 0oC New...

Page 36: ...ial number 1 1 Moving mower with stalled engine 3 5 Mower blade maintenance 4 5 Mower blade removal 4 6 Mower deck operation 3 8 New season preparation 5 2 Operating suggestions 3 7 Operation safety 3...

Page 37: ......

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