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602471_1009

4-3

Check oil level in hydraulic system after every 50 hours of

operation or weekly, whichever occurs first. Check more often if
system appears to be leaking or otherwise malfunctioning.

Fluid level should be 1” (2.54cm) from top of reservoir. Use

only SAE 20W50 SL/SM service motor oil. Fig. 4-1

Change hydraulic system filter element after first 50 hours of

machine operation, then replace filter and oil in reservoir every
500 hours thereafter. Fig. 4-1 

The system filter is located in front of the hydraulic reservoir.

A standard oil filter wrench is used to change filter, threads are
right handed. 

Use a BigDog™ Mowers approved filter

element only.

IMPORTANT:  

Prefill the filter element with clean oil, before

installing, to prevent drawing air into the system pump.

Fuel system

DANGER: 

To avoid personal injury or property dam-

age, use extreme care in handling fuel. Fuel is
extremely flammable and the vapors are explosive.

DANGER: 

Observe usual fuel handling precautions:

• Do not smoke while refueling. Extinguish all ciga-

rettes, cigars, pipes and other sources of ignition.

• Do not remove fuel cap or fill tank with engine run-

ning or while engine is hot. Clean up any fuel spills.

• Allow engine to cool before storing machine inside

a building.

• Keep fuel away from open flame or spark and store

machine away from open flame or spark or pilot
light such as on a water heater or appliances.

• Use extreme care when handling gasoline and other

fuels. They are extremely flammable and vapors are
explosive. A fire or explosion from fuel can burn
you and others and can damage property.

• Refuel outdoors. Never refuel or drain the fuel from

the machine indoors.

• Never attempt to start engine when there is a strong

odor of gasoline or diesel fuel fumes present. Locate
and correct cause.

• Store fuel in an approved container and keep it out

of the reach of children. Never buy more than a 30
day supply of fuel.

• Do not fill fuel containers inside a vehicle or on a

truck or trailer bed with interior carpets or plastic
truck bed liners. Always place fuel containers on the
ground away from your vehicle before filling.

• When practical, remove gas or diesel fuel powered

equipment from the truck or trailer and refuel the
equipment with its wheels on the ground. If this is
not possible, then refuel such equipment on the
truck or trailer using a portable container and not a
fuel dispenser nozzle. If a fuel dispenser nozzle
must be used, keep the nozzle in contact with the
rim of the fuel tank or container opening at all times
until fueling is complete. Do not use a nozzle lock-
open device.

• Never use gasoline for cleaning parts.
• Read and observe safety precautions elsewhere in

this manual.

WARNING: 

Gasoline and diesel fuel is harmful or

fatal if swallowed.
Long-term exposure to vapors can cause serious injury
and illness.
Avoid prolonged breathing of vapors.
Keep face away from nozzle and gas tank or fuel con-
tainer opening.
Keep gas away from eyes and skin.
If fuel is spilled on clothing, change clothing immedi-
ately.

The fuel tanks are located in the mower’s fenders.
Use regular unleaded gasoline with an octane rating of 87 or

higher. 

IMPORTANT: 

Never use methanol, gasoline containing

methanol, or gasohol containing more than 10% ethanol because
the fuel system could be damaged. Do not mix oil with gasoline.

A fuel shut-off valve

 is located on each mower. The location

and operation of the fuel valve will vary depending upon the
unit. Close the fuel valve to prevent fuel flow to the engine. The
valve’s two other positions will allow fuel to be drawn from
either one or the other fuel tank. Fig. 4-2

Fig. 4-1

Hydraulic filter

Hydraulic 

reservoir

Fig. 4-2

Fuel shutoff valve

Left fuel tank

Right fuel tank

Closed position

Summary of Contents for Big Dog X Series

Page 1: ......

Page 2: ...and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable to most conditions Directions used in this manual...

Page 3: ...ervice Other states or federal areas may have similar laws The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements THIS EQUIPMENT DOES NOT HAVE...

Page 4: ...all materials and workmanship for units used for rental purposes If the Purchaser discovers within this warranty period such a defect O He must promptly notify BigDog Mowers or an authorized dealer i...

Page 5: ...ed Warranty Any action for breach of warranty must be commenced within 30 days following delivery of the goods in a non rental application c Rental Any action for breach of warranty must be commenced...

Page 6: ...be removed or obliterated Replace these decals if they become unreadable It is the owner s responsibility to make certain that the operators and mechanics read and understand this manual and all decal...

Page 7: ...Number 601624 Never operate the mower deck with side deflector damaged altered removed or in raised position except when the entire grass catcher attachment or mulching system is being used If you lo...

Page 8: ...tery Electrolyte may overflow and damage paint wiring or struc ture When cleaning the battery use soap and water into the bat tery Be careful not to get soap and water into the battery Use soda mixed...

Page 9: ...d position and use the seat belt Do not remove ROPS Never operate machine on a slope with the ROPS folded down lowered position There is no roll over protection when the ROPS is in the lowered positio...

Page 10: ...hine before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up WARNING Roll over Slow down before turning Do not operate on slopes gre...

Page 11: ...ngine Start Engine Oil Engine Stop Glow Parking Brake Battery Power Take off ON Attachment Lowered Remote Cylinder Retracted Remote Cylinder Extended Volume Full Control Lever Hold Fast Slow Power Tak...

Page 12: ...Make sure that Line A is horizontal 2 Align Line B with a vertical surface such as pole tree or building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with...

Page 13: ...2 8 602471_1009...

Page 14: ...not hang towel from the waist Long hair loose clothing or jewelry may get tangled in moving parts Always wear long pants safety glasses ear protection and safety shoes when operating this machine V Al...

Page 15: ...ffs retaining walls drainage ditches embankments and water to avoid machine roll over and serious injury or death V Do not mow on wet grass Slippery conditions reduce traction which could cause slidin...

Page 16: ...control arms in the park brake position and pivot the arm rests upward before plac ing the seat platform in the full forward position to prevent arm rest damage A Throttle control Fig 3 1 a cable is l...

Page 17: ...r must be on the seat when testing the seat switch 2 Set both control levers in the park brake position 3 Start the engine and allow it to warm up to operating temperature 4 With the deck clutch switc...

Page 18: ...t two minutes should be allowed between such cranking periods to protect the starter from overheating and burn out 6 Perform test to make sure safety start interlock system is operating properly Refer...

Page 19: ...t belt Never operate machine on a slope with the ROPS folded down lowered position There is no roll over protection when the ROPS is in the lowered position Lower the ROPS only when absolutely necessa...

Page 20: ...ontrol lever farther forward from neutral than the right control lever and finish the turn Figure 3 10 IMPORTANT Rapid movement of control levers is not rec ommended as damage to the hydraulic system...

Page 21: ...ow more often in the early spring to maintain the same cutting height As the growth rate slows in mid summer mow less frequently If you cannot mow at a regular interval mow at a high cutting height th...

Page 22: ...ey extend below the deck but do not contact the ground They should always be at least 1 4 to 3 4 6 35mm to 19 05mm below the deck With the unit sitting on a flat level surface the front wheel position...

Page 23: ...eels are in the upper axle mount hole the rear wheels should be in the upper axle mount hole as well NOTE When the anti scalp wheels are installed the mini mum cutting height is 1 2 54 cm with the ant...

Page 24: ...is running or deck clutch is engaged Repairs or maintenance requiring engine power should be performed by trained maintenance personnel only V Never work under the machine or attachment unless it is s...

Page 25: ...ls WARNING Avoid skin and clothing contact with battery acid Always wear eye protection when checking the bat tery acid can cause serious injury to skin and eyes If contact occurs flush area with clea...

Page 26: ...te and correct cause Store fuel in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of fuel Do not fill fuel containers inside a vehicle or on a truck...

Page 27: ...alve by pushing in on the valve body and twisting it clockwise 8 Once the valve is closed carefully remove the oil drain hose and clean up any spilled oil IMPORTANT All oil drips or spills must be cle...

Page 28: ...dia in the filter must be porous to allow air to pass through it When dirty air passes through the filter the dirt plugs some of the holes in the media and actually acts as part of the filter media Wh...

Page 29: ...lable through most hardware supply stores or balancing can be done by placing the blade on an inverted line punch or 1 2 bolt Blade should not lean or tilt Spin the blade slowly blade should not wobbl...

Page 30: ...7 The steering control levers should be adjusted so that they align with each other when in the neutral position Fig 4 10 Forward rearward travel lever Fig 4 11 Cap screws Upper control lever Lower c...

Page 31: ...er s Manual NOTE Refer to engine owner s manual for engine service information NOTE After completing maintenance cycle 500 hours repeat cycle BigDog Mowers X Series Maintenance Schedule Refer to Fig 4...

Page 32: ...pstick 2 Fuel Filter 3 Engine Air Cleaner 4a Engine Oil Drain Valve Briggs Stratton 4b Engine Oil Drain Valve Kohler Kawasaki 5 Battery 6 Fuel Tanks 7 Hydraulic Oil Reservoir 8 Hydraulic Oil Filter 9...

Page 33: ...4 10 602471_1009 BigDog Mowers X Series Maintenance Locator Chart Fig 4 13 3 1 3 3 1 2 4 4 4 1 Deck Pusher Arm Zerks 2 2 Deck Belt 3 Spindle Housing Zerk 3 4 Blades...

Page 34: ...belt Air in system Check filter and fittings For additional causes See engine manual Air cooled engine over heating Air intake screen or clean ing fins clogged Clean screen and fin For additional caus...

Page 35: ...ore battery in a cool dry place do not expose to freezing temperatures 5 Always keep the battery fully charged Especially important to prevent battery damage when the temperature is below 32oF 0oC New...

Page 36: ...ial number 1 1 Moving mower with stalled engine 3 5 Mower blade maintenance 4 5 Mower blade removal 4 6 Mower deck operation 3 8 New season preparation 5 2 Operating suggestions 3 7 Operation safety 3...

Page 37: ......

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