EWM TRITON 260 DC Operating Instructions Manual Download Page 61

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Summary of Contents for TRITON 260 DC

Page 1: ...ating instructions must be read before commissioning Failure to do so may be dangerous Machine may only be operated by personnel familiar with the appropriate safety regulations The machines bear the...

Page 2: ...unauthorized changes improper repairs and or unauthorized modifications which have not been expressly allowed by EWM this declaration will lose its validity Par la pr sente nous d clarons que la conce...

Page 3: ...ng 3 10 3 5 1 TRITON 260 adjustable arcforcing 3 10 3 5 2 TRITON 400 500 adjustable arcforcing 3 11 3 6 MIG MAG welding Option 3 11 3 6 1 TRITON 260 Option 3 11 3 6 2 TRITON 400 500 Option 3 12 3 7 Re...

Page 4: ...ON 260 5 5 5 9 1 1 Supply to the wire feed unit 5 5 5 9 1 2 Workpiece lead 5 5 5 9 2 TRITON 400 500 5 5 5 9 2 1 Supply to the wire feed unit 5 6 5 9 2 2 Workpiece lead 5 6 5 10 Cooling unit function s...

Page 5: ...gnature Furthermore the relevant accident prevention regulations generally recognized safety regulations regionally specific provisions etc are to be adhered to Electric shocks can be fatal The machin...

Page 6: ...s for example must not be carried in trouser pockets You must ensure that fire extinguishing equipment appropriate to the welding process is available close to the welding work area and that easy acce...

Page 7: ...ds signal and telecommunications leads above under and near the welding device may be subject to interference Electromagnetic interference must be reduced to such a level that it no longer constitutes...

Page 8: ...air inlets and outlets are unobstructed The machine is tested to Protection Standard IP23 i e Protection against penetration of solid foreign bodies 12mm Protection against water spray up to an angle...

Page 9: ...Load alternation 10min 60 DC 6 min welding 4min break Open circuit voltage 93V Mains voltage tolerances 3 x 400V 25 15 3 x 415V 25 10 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 16A Mains...

Page 10: ...n welding 4min break Open circuit voltage 92V 79V at 400V 91V at 460V Mains voltage tolerances 3 x 400V 25 20 3 x 460V 25 15 3 x 400V 25 20 3 x 460V 25 15 3 x 415V 25 10 Frequency 50 60 Hz Mains fuse...

Page 11: ...e holder connection TIG welding Workpiece connection MIG MAG welding Welding current connection to the WF unit or workpiece connection F1 Welding current socket welding current potential MMA welding W...

Page 12: ...ns connection cable D2 7 pole connection socket wire feed unit control lead E2 Connecting nipple G shielding gas connection to the pressure reducer F2 Types of ignition changeover switch HF Welding wi...

Page 13: ...rol lead F3 Air inlet G3 19 pole connection socket Remote control connection H3 Connecting nipple G welding current potential Shielding gas connection to the welding torch I3 Welding current socket we...

Page 14: ...8 pole connection socket cooling unit control lead D4 Connecting nipple G shielding gas connection to the pressure reducer E4 Welding current socket WF connection F4 Welding current socket I4 Mains c...

Page 15: ...ent display VOLT welding voltage display D1 Digital display lights up when machine is ready Displays the welding voltage or welding current depending on the switch position C1 E1 Non latched latched o...

Page 16: ...re and the excess temperature indicator lamp lights Welding can proceed without further measures after cooling M1 10 0 5 15 20 sec DOWN SLOPE rotary dial Lowering time of the main current AMP G1 to th...

Page 17: ...welding process changeover switch GMAW MIG MAG MIG MAG welding only possible with WF unit TIG MMA TIG or MMA welding selection on changeover switch A1 The welding process is preselected with this cha...

Page 18: ...th its rim on the ignition point such that there is a gap of approx 2 3 mm between the electrode tip and the workpiece b Carefully touch the workpiece with Tungsten electrode tip Press torch trigger i...

Page 19: ...n Off TT secondary current TT in tapping mode TIG Up Down torch Design 1 trigger 2 triggers rocker Increase reduce welding current Rocker forwards rocker back The last welding current set is stored in...

Page 20: ...rch trigger 1 Release torch trigger 1 AMP Main current 5A to maximum current AMP Secondary current 0 to 100 of AMP Istart Ignition current 0 to 100 of AMP adjustable internally search arc at minimum s...

Page 21: ...e passes HF ignition pulses jump from the electrode to the workpiece the arc ignites The welding current flows and immediately assumes the value set for the ignition current Istart HF is switched off...

Page 22: ...value set search arc at minimum setting HF is switched off Step 2 Release torch trigger 1 The welding current increases in the adjusted Up slope time to the main current AMP Secondary current AMP see...

Page 23: ...nction sequences of TIG pulses are principally the same as for standard TIG welding As soon as the arc has ignited the current switches to and from between the pulse current and pause current with par...

Page 24: ...he arcforcing device sets an increased current designed to impede sticking of the electrode The value of the current increase depends on the arcforce setting Excellent welding properties are achieved...

Page 25: ...cted to the machine the open circuit welding voltage is applied simultaneously to both Therefore always place the torch and the electrode holder on an insulated surface before starting work and during...

Page 26: ...lding These can be called up in 8 levels The type of material wire diameter and type of gas are stored in one characteristic line Setting is with the aid of the outer scale and can be done before the...

Page 27: ...and Down Slope will be switched off RTP 1 manual remote control RTP 2 manual remote control RT P 1 t1 t1 I1 I1 I1 I1 I2 I2 t1 t1 t2 t2 0 50 75 100 25 0 25 50 75 100 t sek 2 t sek 2 0 05 0 5 1 1 5 2 t...

Page 28: ...upply 15V V max 25mA mA Pin C Input Nominal value for main current 0 10V 0V Imin 10V Imax Pin D Input Nominal value for secondary current 0 10V 0V Imin 10V Imax Pin J U Output 0V Pin R Input Start sto...

Page 29: ...R155 R154 C60 R153 V38 JP13 1 R152 R151 R150 C59 L10 L9 L8 L7 C58 C57 L6 L5 L4 C56 C55 RX6 RX5 RX4 RX3 C54 C53 RX2 M4 M3 M2 M1 M0 RX1 C52 10 9 X9 2 1 L3 L2 V37 L1 C51 R148 R146 R145 V36 R139 R138 C50...

Page 30: ...configuration Setting Tapping released JP5 Tapping blocked JP5 3 9 5 S3 tPulse and S4 tPause TIG pulses pulse and break time adjustment Switch position 0 1 2 3 4 5 6 7 8 9 A B C D E F Time sec 0 1 0...

Page 31: ...approx 3 sec Set the main current rotary dial G1 to maximum Press and hold torch triggers 1 and 2 at the same time Switch on the machine Display D1 indicates maximum current Release both torch trigge...

Page 32: ...speed 1 rapid current changing speed Up Down speed 2 moderate current changing speed Up Down speed 3 slow current changing speed Programming Up Down speed Switch off the machine and wait approx 5 sec...

Page 33: ...nection When connecting a potentiometer torch the following jumpers must be changed inside the welding machine see fig 3 9 Welding torch configuration Setting Prepared for TIG standard or Up Down torc...

Page 34: ...ON relay with 0V D E F Input Selection of welding process G S Output 0V H Output Power supply 15 V max 75 mA J U Input Fixed wire L Output Uactual 10V 100V welding voltage M Input UnominalAU 2V to 10V...

Page 35: ...ture LED on Duty cycle exceeded Allow machine to cool down Connect torch trigger plug AMP Select main current Water deficiency LED When operating water cooled welding machines with a cooling module th...

Page 36: ...ls MIG MAG welding in combination with an additional wire feed unit optional for steel CrNi 0 8mm to 1 6mm aluminium 1 0mm to 1 6mm and cored wires 0 9mm to 1 2mm 5 2 Setting up the welding machine Fo...

Page 37: ...t unless they are the workpiece themselves A perfect current connection must be ensured where welding benches and appliances are concerned 5 6 Connection groups If welding is performed alternately by...

Page 38: ...tioning of our machines when used with our range of welding torches Standard TIG welding torches with shielded torch trigger control leads should not be connected see torch operation instructions Foll...

Page 39: ...supply shielding gas cylinder to the welding machine No impurities must be allowed to enter the shielding gas supply as these could cause blockages in the shielding gas supply Place shielding gas cyl...

Page 40: ...g to the right Insert the control lead plug 7 pole into the connection socket G2 and lock rear of machine Please see the wire feed unit operating instructions for further information 5 9 1 2 Workpiece...

Page 41: ...10 Cooling unit function specification A function test of the cooling module is performed after the welding machine is switched on The coolant pump and the fan are switched on When the pump is runnin...

Page 42: ...train relief of the connecting lead mains switch Faults in welding leads tube package plug fixture arc torch Signs of an overload and improper use Damage to stop points and casing Improper interferenc...

Page 43: ...se of the mains plug and a welding current socket The resistance must be 5 0 M 6 2 4 Measurement of open circuit voltage according to EN 60974 1 VDE 0544 T1 6u8F 10nF 0 5k Measurement circuit for peak...

Page 44: ...E1 is on collective fault notify dealer Yes Pump is running cooling module No Coolant fault chapter 3 K1 is on Check coolant level Yes Press torch trigger Yes Shielding gas is expelled No No shielding...

Page 45: ...lu buchse 8 polig Connection socket 8 pole 094 006904 00000 H1 Anschlu buchse Connection socket 074 000232 00000 I1 Gummif e Rubber foot 094 001718 00000 J1 T101 komplett T101 complete 040 000590 0000...

Page 46: ...0 E2 PCB Verbindungsplatine VP 12 D PCB connection VP 12 D 040 000588 00000 F2 Magnetventil Solenoid valve 094 000472 00001 G2 Kippschalter Toggle switch 094 001898 00000 H2 Anbaugeh use Extension hou...

Page 47: ...odule 064 000083 00014 G4 L fter Fan 074 000015 00000 H4 Eingangsbr cke Input bridge 064 000844 00016 I4 PCB T100 2 PCB T100 2 042 000498 00000 A5 B5 C5 D5 E5 F5 G5 TRITON 260 Abb 8 5 rechte Seite Fig...

Page 48: ...8 Ersatzteilliste spare part list 8 4 8 2 TRITON 400 500 A6 B6 C6 D6 E6 F6 G6 M6 N6 F6 P6 Q6 R6 T6 R6 R6 H6 I6 L6 K6 K6 Abb 8 6 TRITON 400 500 Vorderseite Fig 8 6 TRITON 400 500 front view...

Page 49: ...K6 Gummif sse Rubber Foot 074 000223 00000 L6 Kippschalter Toggle Switch 044 001939 00000 M6 T101 Komplett T101 Complete 040 000590 00000 N6 Pfeilscheibe Arrow Indicator 094 000131 00002 N6 Drehknopf...

Page 50: ...e Welding Socket 074 000517 00000 E7 Schlaucht lle Tube Bridge 094 000523 00004 E7 Schnellkupplung Rot Rapid Action Coupling Red 094 000520 00000 E7 Dichtring Kupfer Conical Nipple Cupfer 094 000527 0...

Page 51: ...sselektronik PCB Welding Electronics 040 000616 00000 C8 Eingangsbr cke Input Bridge 064 000844 00016 D8 Thyristor Modul Thyristor Module 064 000083 00014 E8 Prim rschalter Minus 2X Primary Switch Min...

Page 52: ...turation Transformer 072 000537 00000 D9 Baugruppe S ttigungswandler Componentry Saturation Transf 072 000476 00000 E9 Sekund rdioden 4X Secondary Diodes 4X 044 002601 00000 F9 PCB Sekund r Beschaltun...

Page 53: ...lektronik 4 Fach PCB Driver Electr 040 000547 00000 E10 Thyristor Modul Thyristor Module 064 000083 00014 E10 Prim rschalter Plus 2X Primary Switch Plus 2X 080 000302 00000 E10 Prim rschalter Minus 2X...

Page 54: ...oil 040 000586 00000 E11 PCB Brenner Taster Filter PCB Torch Trigger Filter 040 000545 00000 F11 Baugruppe S ttigungswandler Componentry Saturation Transf 072 000476 00000 G11 Z ndger t Ignition Unit...

Page 55: ...008097 00000 RT1 H remote control spot pulse without cable with holding magnet 090 008098 00000 RT2 H remote control spot pulse without cable with holding magnet 090 008099 00000 Remote control conne...

Page 56: ...control spot pulse without cable with holding magnet 090 008098 00000 RT2 H remote control spot pulse without cable with holding magnet 090 008099 00000 Remote control connection cable 5m 19 pole 092...

Page 57: ...10 Circuit diagram 10 1 10 1 TRITON 260 Circuit diagrams are also in the machine...

Page 58: ...10 Circuit diagram 10 2...

Page 59: ...10 Circuit diagram 10 3 10 2 TRITON 360 500 Circuit diagrams are also in the machine...

Page 60: ...10 Circuit diagram 10 4...

Page 61: ...10 Circuit diagram 10 5...

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