Contents
Notes on the use of these operating instructions
4
Item No.: 099-000155-EWM01
1
Contents
1
Contents ..................................................................................................................................................4
2
Safety instructions .................................................................................................................................7
2.1
Notes on the use of these operating instructions...........................................................................7
2.2
General...........................................................................................................................................9
2.3
Transport and installation.............................................................................................................12
2.4
Ambient conditions.......................................................................................................................13
2.4.1
In operation...................................................................................................................13
2.4.2
Transport and storage ..................................................................................................13
3
Technical data.......................................................................................................................................14
3.1
TETRIX 1002 DC SYNERGIC .....................................................................................................14
4
Machine description.............................................................................................................................16
4.1
TETRIX 1002 DC SYNERGIC .....................................................................................................16
4.1.1
Front view .....................................................................................................................16
4.1.2
Rear view ......................................................................................................................18
5
Functional characteristics...................................................................................................................20
5.1
Machine control – Operating elements ........................................................................................20
5.1.1.1
Function sequence ........................................................................................22
5.2
TIG Synergic operating principle..................................................................................................23
5.2.1
Synergic parameter setting in the functional sequence................................................24
5.2.2
Conventional parameter setting in the functional sequence.........................................24
5.2.2.1
Change conventional setting / synergic parameter setting ...........................25
5.2.3
Select welding task .......................................................................................................26
5.2.4
Select welding current ..................................................................................................27
5.2.5
Welding data display.....................................................................................................27
5.2.5.1
Welding parameter setting ............................................................................28
5.3
TIG welding ..................................................................................................................................28
5.3.1
Arc ignition ....................................................................................................................28
5.3.1.1
HF ignition .....................................................................................................28
5.3.2
Optimising the ignition characteristics for pure tungsten electrodes ............................29
5.3.3
TIG automatic cut-out ...................................................................................................29
5.3.4
TIG welding task definition ...........................................................................................30
5.4
Key switch ....................................................................................................................................31
5.5
Welding programs ........................................................................................................................31
5.5.1
Specifying max. no. of accessible programs ................................................................32
5.5.2
Example "Program with synergetic setting"..................................................................33
5.5.3
Example "Program with conventional setting" ..............................................................33
5.5.4
Accessories for switching over programs .....................................................................33
5.6
Organising welding tasks (Mode "JOB Manager").......................................................................34
5.6.1
Explanation of symbols on the display .........................................................................34
5.6.2
Creating a new JOB in the memory or copying a JOB.................................................35
5.6.3
Loading an existing JOB from the free memory ...........................................................36
5.6.4
Resetting an existing JOB to the factory setting (Reset JOB)......................................36
5.6.5
Resetting JOBs 1-128 to the factory setting (Reset All JOBs) .....................................37
5.6.6
Exit JOB Manager without changes .............................................................................37
5.6.7
Specifying max. no. of accessible JOBs.......................................................................38
5.7
Interfaces .....................................................................................................................................40
5.7.1
Connecting the RINT X11 robot interface/BUSINT X11 industrial bus interface..........40
5.7.1.1
RINT X11 robot interface ..............................................................................40
5.7.1.2
BUSINT X11 industrial bus interface.............................................................40
5.7.2
Connecting the PC 300.net welding parameterisation software...................................42
5.7.3
Connecting the Q-DOC 9000 welding data documentation software...........................43
5.7.4
Connecting the WELDQAS welding data monitoring and documentation system .......44
5.7.5
Automation interface.....................................................................................................45
5.7.6
Connection socket automation torch ............................................................................47
5.7.7
Sensor Voltage .............................................................................................................47
