Contents
Notes on the use of these operating instructions
099-005313-EW501
02.09.2015
3
1
Contents
1
Contents .................................................................................................................................................. 3
2
Safety instructions ................................................................................................................................. 6
2.1
Notes on the use of these operating instructions .......................................................................... 6
2.2
Explanation of icons ....................................................................................................................... 7
2.3
General .......................................................................................................................................... 8
2.4
Transport and installation ............................................................................................................ 12
2.4.1
Ambient conditions ....................................................................................................... 13
2.4.1.1
In operation ................................................................................................... 13
2.4.1.2
Transport and storage ................................................................................... 13
3
Intended use ......................................................................................................................................... 14
3.1
Applications .................................................................................................................................. 14
3.1.1
MIG/MAG standard welding ......................................................................................... 14
3.1.1.1
forceArc ......................................................................................................... 14
3.1.1.2
rootArc ........................................................................................................... 14
3.1.1.3
coldArc .......................................................................................................... 14
3.1.2
MIG/MAG pulse welding ............................................................................................... 14
3.1.2.1
forceArc puls ................................................................................................. 14
3.1.2.2
rootArc puls ................................................................................................... 14
3.1.3
MIG/MAG cored wire welding ....................................................................................... 14
3.1.4
MMA welding ................................................................................................................ 14
3.1.5
TIG (Liftarc) welding ..................................................................................................... 14
3.1.6
Polarity setting .............................................................................................................. 14
3.2
Documents which also apply ....................................................................................................... 15
3.2.1
Warranty ....................................................................................................................... 15
3.2.2
Declaration of Conformity ............................................................................................. 15
3.2.3
Welding in environments with increased electrical hazards ......................................... 15
3.2.4
Service documents (spare parts and circuit diagrams) ................................................ 15
3.2.5
Calibration/Validation ................................................................................................... 15
4
Machine description
– quick overview .............................................................................................. 16
4.1
Front view .................................................................................................................................... 16
4.2
Rear view ..................................................................................................................................... 18
4.3
Inside view ................................................................................................................................... 19
4.4
Machine control
– Operating elements ........................................................................................ 20
5
Design and function ............................................................................................................................. 22
5.1
Installation .................................................................................................................................... 23
5.2
Machine cooling ........................................................................................................................... 23
5.3
Workpiece lead, general .............................................................................................................. 23
5.4
Notes on the installation of welding current leads ....................................................................... 24
5.5
Mains connection ......................................................................................................................... 26
5.5.1
Mains configuration ...................................................................................................... 26
5.6
Shielding gas supply (shielding gas cylinder for welding machine) ............................................. 27
5.6.1
Connection ................................................................................................................... 27
5.6.2
Gas test, rinse hose package ....................................................................................... 28
5.6.2.1
Setting the shielding gas quantity ................................................................. 28
5.7
MIG/MAG welding ........................................................................................................................ 29
5.7.1
Welding torch and workpiece line connection .............................................................. 29
5.7.2
MIG/MAG function torch ............................................................................................... 31
5.7.3
MIG/MAG Push/Pull welding torch ............................................................................... 31
5.7.3.1
Pin assignment .............................................................................................. 31
5.7.4
Wire feed ...................................................................................................................... 32
5.7.4.1
Open the protective flap of the wire feeder ................................................... 32
5.7.4.2
Inserting the wire spool ................................................................................. 32
5.7.4.3
Changing the wire feed rollers ...................................................................... 33
5.7.4.4
Inching the wire electrode ............................................................................. 35
5.7.4.5
Spool brake setting ....................................................................................... 37
5.7.5
Welding data display .................................................................................................... 37
