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EWIKON pro CONTROL basic, Operating Manual

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EWIKON pro CONTROL basic Operating Manual Download Page 40

EWIKON  

Heißkanalsysteme GmbH

Siegener Straße 35  

35066 Frankenberg

Tel: +49 6451 / 501-0

Fax: +49 6451 / 501 202

E-mail: [email protected] 

www.ewikon.com

Item no.: 18406E    

All rights reserved including errors and content and technical changes.     EWIKON 04/2020

Summary of Contents for pro CONTROL basic

Page 1: ...Hot runner controllers Operating manual...

Page 2: ...Electrical connection 9 4 1 1 Mains power supply 9 4 1 2 Mains connection 9 4 1 3 Connection of the mould 9 4 2 Operating and display elements 10 4 2 1 Display elements 11 4 2 1 1 Status display 11 4...

Page 3: ...monitoring 29 7 4 1 Temperature monitoring 29 7 4 2 Average output level 31 7 4 3 Broken sensor 31 7 4 4 Heating current monitoring 31 7 4 5 Triac monitoring 32 7 5 Special functions 32 7 5 1 BOOST 3...

Page 4: ...ed use Alterations conversions and other modifications are made exclusively at the operator s own risk and could pose safety hazards The manufacturer and distributor of this device cannot be held liab...

Page 5: ...possible which are also referred to as heating zones Depending on the variant hot runner controllers are available with 2 or 6 heating zones 3 2 Structure Housing front The pro CONTROL BASIC hot runn...

Page 6: ...his en ables a quick assessment of the current controller or tool status 3 2 4 Power card Inside the housing there are power cards which control connected heaters and record meas ured temperatures of...

Page 7: ...nsmit the controller status to an injection molding machine When warnings or alarms occur the contact opens Accordingly the con tact is normally closed NC and opens as soon as an alarm or warning is p...

Page 8: ...ntroller The customer specific wiring plan for the plug systems is located on the side of the controller housing see Figure 6 for an example X1 Load Sensor Zone 230 V 1 1 6 5 10 2 3 8 4 9 Table 1 2 zo...

Page 9: ...er controllers are prepared by default for operation in a star network 3x400VAC N PE but can also be operated in a triangular network 3x230VAC PE For operation in a triangular network without a neutra...

Page 10: ...the hot runner controllers is carried out via the soft keys on the front of the housing The following illustration shows the front view of a 6 zone controller from which all operating and display ele...

Page 11: ...ellow indicates warning messages that indicate a deviation from the normal state Red indicates alarms Depending on the fault outputs of corresponding zones are also deactivated 4 2 1 2 Zone display Ea...

Page 12: ...ller on and off 4 2 2 2 Soft keys Operating element Description Selection of zones Each time the arrow keys are pressed the display jumps one zone further Change in value Confirm button Acknowledge er...

Page 13: ...for the zone display Display Actual value ACT and setpoint SET Display Current I A and output level Y Activating deactivating the controller outputs Temperature unit of the display 13 pro CONTROL BAS...

Page 14: ...hidden 5 1 2 Selecting multiple zones Step Operation Description 1 Select zone 2 Press confirmation key repeat 1 and 2 To select any zones 5 1 3 Selecting several consecutive zones Step Operation Desc...

Page 15: ...be operated 5 2 Operating mode Step Operation Description 1 Select the zone s as described in 5 1 2 Selection of the operating mode The display switches between Manual mode Control mode Zone off Note...

Page 16: ...1 2 Use the buttons to set the setpoint to the desired value The display flashes indicating that the value has not yet been accepted 3 Confirm the entry The display stops flashing 4 Press the Home bu...

Page 17: ...set the output level to the desired value The display flashes indicating that the value has not yet been accepted 6 Confirm the entry The display stops flashing 7 Press the Home button to return to th...

Page 18: ...ed 4 Use the buttons to set the value of the selected parameter to the desired value Note Password entry required before parameterization default 22 Set the current password with the keys and confirm...

Page 19: ...ion 2 Select system parameters 3 Set the value of the selected parameter to the desired value using the arrow keys Note Password entry required before parameterization default 22 To do this set the cu...

Page 20: ...e is ended by the boost The setpoint display SET flashes alternating with the dis play bSt 5 8 Standby Step Operation Description 1 Pressing the standby button lowers the setpoint to the value stored...

Page 21: ...ll warnings and alarms 6 1 Warnings Warnings are shown in yellow by the status display LED stripe 7 segm display Description Causes Notification contact Positive temperature deviation The actual value...

Page 22: ...erature The measured actual value of the sensor is greater than the limit value set under Zone parameter Hi Alarm The corresponding zone is switched off until the actual value falls below the value of...

Page 23: ...can only be switched on again after the polari ty has been changed Alarm is displayed Sensor wrong polarity This causes the measured temperature to show falling values during heating Fuse Zone is not...

Page 24: ...zone parameter devi ates from the current monitoring tolerance set in zone parameter Alarm is displayed Heating defective or partially failed Correct rated current set under zone parameter Tolerance...

Page 25: ...ing with which the de vice is locked against inputs 0 No interlock 1 Only setpoints and operating modes free 2 All parameters locked is always only accessible via the code System parameter Pin Code If...

Page 26: ...ndicators on the display 0 C 1 F Parameter System parameter Settings Fahrenheit display 0 1 Default value 0 C 7 1 3 Thermocouple type Description The parameter specifies the type of thermocouples used...

Page 27: ...classification can be viewed for each zone under Parameter Activate and deactivate classification To obtain special settings of the P I and D parameters in any case the classification per zone can be...

Page 28: ...mbalances All zones are heated in such a way that they may only have a certain temperature difference to each other system parameter The slowest zone whose number can be read off as information in the...

Page 29: ...tched The zone is NOT switched off The size of the tolerance band is set in parameter Positive temperature deviation dH tolerance band In case of a dH alarm the actual value deviates too much from the...

Page 30: ...put switches If the temperature falls below 150 C an alarm should also be triggered The LED band is red and the alarm output switches A value of 400 C should be set as the maximum upper temperature li...

Page 31: ...rage output was saved before the sensor break occurred the zone switches off the corresponding output in case of an alarm Example Zone 2 has a current setpoint of 110 C According to parameter the aver...

Page 32: ...thout controlling the out puts If a current flows this zone is switched off and an error message is displayed 7 5 Special functions 7 5 1 BOOST Description By executing the boost function the temperat...

Page 33: ...ials used It is controlled via the Standby button The standby function always applies to all zones Parameter Zone parameter Settings Standby temperature 0 300 C Default value 20 C 7 5 3 Default parame...

Page 34: ...oftstart Gentle heating due to limitation of output 7 3 1 Compound heating Common slow heating of zones 7 3 2 Boost Offset Brief increase of the target temperature 7 5 1 Boost Duration Time of tempera...

Page 35: ...onnected thermocouples 7 1 3 ID Level User level 7 1 1 ID Code Password 7 1 1 Pin Code The displayed value is required if the password has been forgotten In this case contact the service 7 1 1 Default...

Page 36: ...ernal heating outputs Je 16A gRL 6 3 x 32mm Additional fuses delta internal Je 16A tr ge 6 3 x 32mm Power consumption max 30 W without load Thermocouple inputs Thermocouple Fe CuNi Typ J 0 700 C conve...

Page 37: ...TROL BASIC DigiIn Out L 6 m 60070 046 Fuse holder cap pro CONTROL 18401 Fuse pro CONTROL 16 A gRL 6 3 x 32 mm 18402 Fuse pro CONTROL 16 A T 6 3 x 32 mm 18403 Fuse 2 5 A MT 5x20 mm 18243 Power board pr...

Page 38: ...etwork state at delivery Figure 6 Star network 11 1 2 Terminal bridges in delta network Figure 7 Delta network 11 2 Notification contact Digital input Contact Function 1 3 Notification contact Normall...

Page 39: ...nberg Germany phone 49 0 6451 501 0 Product pro CONTROL hot runner controllers for the operation of 230 V hot runner systems Type Controllers for 2 6 zones 69400 002 006 Controllers for 6 12 zones 695...

Page 40: ...me GmbH Siegener Stra e 35 35066 Frankenberg Tel 49 6451 501 0 Fax 49 6451 501 202 E mail info ewikon com www ewikon com Item no 18406E All rights reserved including errors and content and technical c...

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