Evoqua WALLACE & TIERNAN DEPOLOX 5 E Instruction Manual Download

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WALLACE & TIERNAN

DEPOLOX

5 E

FLOW CELL

INSTRUCTION MANUAL

Summary of Contents for WALLACE & TIERNAN DEPOLOX 5 E

Page 1: ...WALLACE TIERNAN DEPOLOX 5 E FLOW CELL INSTRUCTION MANUAL...

Page 2: ...2 WT 050 810 040 DE IM 0817 DEPOLOX 5 E flow cell Please note Original instruction manual Simone...

Page 3: ...2 3 Specific operating phases 11 2 4 Warranty conditions 12 3 Description 13 3 1 General 13 3 2 Versions 14 3 3 Design and functions 19 3 4 Optional accessories 23 3 5 Technical Data 24 4 Installatio...

Page 4: ...gms 59 5 7 Replacing or cleaning electrode cleaning sand electrolyte solution reference electrode and diaphragms 60 5 8 Cleaning or replacing the fine filter 63 5 9 Cleaning flow rate monitor and chec...

Page 5: ...of the DEPOLOX 5 E flow cell It contains important information for safe trouble free and efficient operation of the DEPOLOX 5 E flow cell Observing these instructions will help prevent risks reduce re...

Page 6: ...or serious injury will result Warning Danger to life and limb If the situation is not corrected death or serious injury can result Attention If this note is not observed moderate or minor injury or da...

Page 7: ...lost profits lost information and service interruptions which arise when using the DEPOLOX 5 E flow cell nor for other damages You are solely responsible for the installation The contents of the inst...

Page 8: ...8 WT 050 810 040 DE IM 0817 Introduction DEPOLOX 5 E flow cell 1...

Page 9: ...it is used in accordance with its intended application It may only be used for the purpose defined in the order and under the installation operating and ambient conditions specified in this instructi...

Page 10: ...be performed only by authorized personnel Personnel The operator of the overall system must ensure that only authorized and qualified specialized personnel are permitted to work with and on the unit w...

Page 11: ...s should be taken into account Disposal Ensure safe and environment friendly disposal of agents and replaced parts Attention Environmental hazard Dispose of the electronics waste in accordance with va...

Page 12: ...ized specialists e g of contractors Intended use Observation of the operational parameters and settings The unit may only be operated by trained personnel An operating log book must be kept only in th...

Page 13: ...In combination with the 700 P elec tronics module module type E01 or 700 M electronics module module type E01 and the integrated sensors the DEPOLOX 5 E flow cell measures and controls parameters free...

Page 14: ...ple water The metallic sensor housing guaran tees good sample water earthing The continuous hydromechanical cleaning of the electrode of the three electrode measuring cell effectively prevents natural...

Page 15: ...ection of sensor measuring module for Redox voltage M Sensor measuring module Redox voltage O No sensor measuring module Redox voltage Selection of sensor measuring module for total chlorine N Sensor...

Page 16: ...measuring cell for free chlorine chlorine dioxide or ozone Non pressurized or pressurized version LED glow stick 4 way mA output card Eight relay outputs Optional pH reference electrode Redox referenc...

Page 17: ...nd control unit DEPOLOX 5 E 700 M is available in following versions Part no 3 electrode measuring cell for free chlorine chlorine dioxide or ozone pH reference electrode Redox reference electrode Mem...

Page 18: ...measuring cell free chlorine X X Membrane sensor for total chlorine TC2 CAN X Membrane sensor for total chlorine TC2 S CAN only in combination with 700 P electronics module X pH combined measuring an...

Page 19: ...lding the sensors and LED glow stick C Cell body D DFMe electronics module E Calibration holding clip F 3 electrode measuring cell with electrolyte tank G Cap of the 3 electrode measuring cell H Sampl...

Page 20: ...ensors The check valve housing C provides a kick back function and guides the ball for monitoring the flow rate The multi sensor D monitors the correct flow by the float principle with reed switch and...

Page 21: ...is designed to allow convenient cleaning and servicing These additional sensors are installed in the mounting hole of the cell body cover F with standard thread connections or in special sen sor mount...

Page 22: ...ure 3 Cross section DFMe electronics module A Multi sensor B Sensor cable DFMe DES for 3 electrode measuring cell C LED glow stick D Housing of DFMe electronics module E Sensor module pH optional F Se...

Page 23: ...onductivity module SiDiSens Membrane sensor for total chlorine TC2 CAN for conductivity of up to 60 mS only in combination with 700 M electronics module Membrane sensor for total chlorine TC2 CAN for...

Page 24: ...let G 1 2 A thread connection Outlet Connecting nipple for hoses ID 6 mm Pressurized version Inlet and outlet G 1 2 A thread connection Sample water flow 33 l h controlled preset at the fac tory Flow...

Page 25: ...stem Measurement range 0 to 50 mg l chlorine reference value Working temperature range 0 to 50 C 32 to 122 F Area of application pH value constant within range pH 4 to pH 9 Influence of the pH value H...

Page 26: ...rking temperature range 5 to 80 C 23 to 176 F Operating pressure 0 to 6 bar 6 105 Pa Minimum conductivity of the sample water 50 S cm Installation length 120 mm Screw in thread PG 13 5 Storage tempera...

Page 27: ...electrodes epoxy shaft Measurement range 1 S cm to 2 S cm Cell constant 0 475 cm 1 1 5 Working temperature range 5 to 100 C 23 to 212 F Operating pressure electrode shaft 0 to 10 bar 1 106 Pa Installa...

Page 28: ...m halogenide electrolyte solution Measurement range 0 05 to 20 mg l Working temperature range 5 to 45 C 41 to 113 F Area of application pH value 4 to 12 pH Operating pressure Max 0 5 bar no fluctuatio...

Page 29: ...or LED glow stick pH electrode Redox electrode Power supply 24 V DC Connection 5 pole M12 socket for CAN interface and 24 V DC supply Extension option for second 5 pole M12 socket Storage temperature...

Page 30: ...CAN interface extension CAN connection cable with 5 pole M12 plug for connection to the DFMe Sensor cable for connection of the conductivity sensor LF325 4 electrode system Power supply 24V DC via CAN...

Page 31: ...factory configured according to the customer s specific requirements with the 700 P electronics module according to the variant code The scope of delivery differs in the versions of DEPOLOX 5 E flow c...

Page 32: ...supply mainly differs in the versions of the DEPOLOX 5 E flow cell non pressurized or pressurized as well as the sensors The scope of supply of the measuring and control unit DEPOLOX 5 E 700 M includ...

Page 33: ...flow cell and the sensors in a dry condition without any residual water in a dry place that is not exposed to the weather Storage temperature see chapter 3 5 Technical Data 4 3 Ambient conditions Plea...

Page 34: ...distance 3 m The time between chlorine addition and excess chlorine measure ment is the soak time It consists of the travel time between chlo rine addition point and sample water take off and the trav...

Page 35: ...w cell and 700 P electronics module or 700 M electronics module With top hat rail Without top hat rail Please note We recommend joint assembly of the DEPOLOX 5 E flow cell and the 700 P electronics mo...

Page 36: ...ng the sample water inlet With hose connection or With rigid pipes 4 4 6 4 Connecting the sample water outlet 4 4 8 5 Installing the fine filter with membrane sensors only 4 4 9 6 Removing the felt ri...

Page 37: ...y Please note If the device is to be installed on a suitable lightweight wall use the relevant mounting fixtures not included in the scope of delivery 2 Hook the electronics module onto the top hat ra...

Page 38: ...ll are included in the scope of delivery Please note If the device is to be installed on a suitable lightweight wall use the relevant mounting fixtures not included in the scope of delivery 2 Hook ele...

Page 39: ...DEPOLOX 5 E flow cell Installation 4 39 4 4 4 Dimension drawings DEPOLOX 5 E flow cell non pressurized version and elec tronics module example...

Page 40: ...40 WT 050 810 040 DE IM 0817 Installation DEPOLOX 5 E flow cell 4 DEPOLOX 5 E flow cell pressurized version and electron ics module example...

Page 41: ...ified according to whether they have a hose connection or are fitted with rigid piping The pressure in the sample water inlet must always be within a range of 0 25 to 3 0 bar The pressure in the sampl...

Page 42: ...erview of hose connections A B C D PVC hose reinforced ID x wall thickness 4 x 3 6 x 3 10 x 3 Hose W2T505524 W2T505525 W2T505334 Hose connecting parts cpl W3T167626 W3T167518 W3T167590 consisting of O...

Page 43: ...3 Sample water inlet with rigid pipework Proceed as follows 1 Connect the sample water pipework to the G1 2 A shut off ball valve connection thread 2 Ensure that the sample water pipes are installed s...

Page 44: ...44 WT 050 810 040 DE IM 0817 Installation DEPOLOX 5 E flow cell 4 4 4 7 Sample water take off options Example for sample water take off with a booster pump Only operate with sample water inlet...

Page 45: ...DEPOLOX 5 E flow cell Installation 4 45 Example for sample water take off Only operate with sample water inlet...

Page 46: ...73198 Pressure gage fresh water Pressure gage salt water 9 1 W2T505945 Shut off ball valve 11 1 W3T163670 Sample pipe 14 1 W3T172948 Threaded part 17 1 W2T505600 Reduction 20 1 W3T163500 Reduction nip...

Page 47: ...must be open We recommend using a funnel above the outlet 3 The sample water outlet must be laid in such a way as to pre vent siphoning Figure 4 Cross section of DEPOLOX 5 E flow cell non pressurized...

Page 48: ...led nuts B 2 Remove the complete filter unit A 3 Push the fine filter D into the filter unit Ensure that the O ring C is fitted correctly 4 Fit the complete filter unit A Ensure that it is in the corr...

Page 49: ...e removed Proceed as follows 1 Extract the knurled nut A from the cover of the electrolyte tank 2 Remove the entire electrode unit from the cell body from below 3 Remove the felt washer B between elec...

Page 50: ...cap of the electrolyte tank 2 Replace the transport cap with the enclosed operating cap Figure 8 Detail cell body cover non pressurized version A Protection cap yellow B Stopper with white venting ro...

Page 51: ...d version take out a plug or sensor from the cell body cover 4 On the pressurized version remove the protection cap or sen sor on the cell body cover 5 Fill half a cap from the plastic bottle with cle...

Page 52: ...pH and redox sensor cable plug G H with the pH and redox combined measuring and reference electrode 5 Plug the CAN connection cable into the CAN connection socket J and with connect with 700 P electro...

Page 53: ...sensors into the mount hole on the cover of the cell body Please note With the pressurized version the sensors must be screwed in or secured to prevent them from being pushed out Proceed as follows 1...

Page 54: ...ibration clips are installed in the housing cover These are inserted on the side at the back of the main housing The clips with plastic inserts for sensor is pushed into the upper catch A The second h...

Page 55: ...sensors 4 6 1 Emptying DEPOLOX 5 E flow cell Proceed as follows 1 Switch off the power supply 2 Drain the sample water inlet and outlet line 3 Remove the housing cover of the DEPOLOX 5 E flow cell 4 E...

Page 56: ...sors in a frost free place Figure 17 pH and redox combined measuring and reference electrode with stand A Sensor B Sealing cap C O ring D Tank E Stand 4 7 Recommissioning 1 Prepare the sensors See app...

Page 57: ...er 5 3 Cleaning or replacing the fine filter with membrane sensors only As required Chapter 5 8 Comparative measurement calibrate if necessary Acc to standard See instruction manual for electronics mo...

Page 58: ...on 5 3 Checking for leakage Check the DEPOLOX 5 E flow cell including all screw connections for leakage every day Repair any leakage points immediately Please note Ascending air bubbles in the cell bo...

Page 59: ...ug in the upper part of the electrolyte tank 2 Inject the electrolyte Use the syringe in the accessory kit 5 6 Checking diaphragms The two diaphragms A in the electrolyte tank form the connection betw...

Page 60: ...e shut off ball valve at the sample water outlet 4 Open the drain screw on the sample taking unit C and empty the cell body To do so hold a collection vessel under it and temporarily loosen a plug or...

Page 61: ...of the electrolyte tank Lightly moisten the O ring and screw a new reference electrode into the electrolyte tank Replacing diaphragms 20 Remove both diaphragms from the electrolyte tank using a suita...

Page 62: ...A refills with sample water 35 Re establish the power supply Please note After topping up or replacing cleaning sand the electrode current may increase slightly for about three hours Do not calibrate...

Page 63: ...r unit 6 Remove the fine filter C To do this screw the M6 screw into the fine filter and pull the fine filter out of the filter unit 7 Rinse the fine filter with water replace if necessary 8 Push the...

Page 64: ...d water 9 During reassembly make sure that the ball seat and ball are correctly positioned 10 To help push the assembled check valve housing back into the control valve slightly lubricate the gaskets...

Page 65: ...ension cable 1 m W3T331062 Sensor measuring module DFMe Total chlorine TC2 S CAN with CAN bus extension cable 1 m only in com bination with 700 P electronics module W3T320088 Sensor measuring module D...

Page 66: ...s as it must not be allowed to twist 4 Keep the sensors in a safe place see instruction manual for sensors 5 Disconnect CAN connection cable between DFMe electronics module and 700 P electronics modul...

Page 67: ...t inserts are correctly mounted 11 Fit the housing cover of DFMe electronics module and secure with the four cover screws Tighten the housing screws to a maximum torque of 0 7 Nm 0 15 Nm 12 Hook DFMe...

Page 68: ...y the plastic self tapping screws A2 W2T807965 10 mm when installing the SiDiSens module Please distinguish between the plastic self tapping screws for installing the flow cell and those used for the...

Page 69: ...at the CAN socket N Figure 4 on conductivity module SiDiSens connected directly via the CAN extension socket K Figure 3 on DFMe electronics module 16 Refit and engage the housing cover of the DEPOLOX...

Page 70: ...tronics module A CAN connection at SiDiSens LF module for connection of Membrane sensor or terminating resistor M12 of the module SiDiSens LF B Securing screw DFMe electronics module C CAN socket for...

Page 71: ...asons of safety only use original spare parts Please contact our customer service if you need any spare parts 6 3 1 DEPOLOX 5 E flow cell module type D01 Part No Designation W3T350215 DEPOLOX 5 E flow...

Page 72: ...Drawing DEPOLOX 5 E flow cell non pressurized version DFMe electronics module Simplified illustration without cable Various versions SiDiSens LF option Simplified presentation without cable Various v...

Page 73: ...Union nut 50 53 W3T171453 Hose connection parts Item Part No Designation 54 W3T158601 Hose 55 W2T505093 Angle reducing connector 56 W3T166209 Electrode mount 57 W3T168875 O ring 58 W3T163795 Working...

Page 74: ...6 Drawing DEPOLOX 5 E flow cell pressurized version DFMe electronics module Simplified illustration without cable Various versions SiDiSens LF option Simplified illustration without cable Various ver...

Page 75: ...ng 53 W3T161502 Union nut Item Part No Designation 50 53 W3T171453 Hose connection parts 54 W3T158601 Hose 55 W2T505093 Angle reducing connector 56 W3T166209 Electrode mount 57 W3T168875 O ring 58 W3T...

Page 76: ...surized version W3T322435 Cell body complete Pressurized version W3T159870 Diaphragm complete W3T159824 Electrode housing non pressurized W3T162579 Electrode unit W3T166210 Electrode mount Complete wi...

Page 77: ...e PCB DFMe board DES 306 W2T504397 Plastic self tapping screw d4x10 308 W3T263401 DFMe connection M12 plug 321 W3T271603 Multi sensor DFMe 322 W3T271602 Sensor cable DFMe DES 323 W3T277062 LED glow st...

Page 78: ...ion W3T277062 LED glow stick complete DFMe LED Article No Description W3T321511 Instruction manual 700 P electronics module German W3T321512 Instruction manual 700 P electronics module English W3T3215...

Page 79: ...l KCl solution W3T160410 Electrolyte solution 3 mole l KCl 250 ml W3T158600 Measuring beaker 5 pcs Part No Designation W3T169298 Redox combined measuring and reference electrode platinum version W3T32...

Page 80: ...us extension cable 1 m for total chlorine membrane sensor W3T164339 Spares kit incl lapping paper hose clip and O ring W3T171792 Membrane cap W3T171793 Electrolyte solution ETC1 for total chlorine TC2...

Page 81: ...DEPOLOX 5 E flow cell Declarations and certificates 7 81 7 Declarations and certificates 7 1 Declaration of Conformity...

Page 82: ...82 WT 050 810 040 DE IM 0817 Declarations and certificates DEPOLOX 5 E flow cell 7...

Page 83: ...DEPOLOX 5 E flow cell Declarations and certificates 7 83 7 2 Certificate of CSA...

Page 84: ...84 WT 050 810 040 DE IM 0817 Declarations and certificates DEPOLOX 5 E flow cell 7...

Page 85: ...DEPOLOX 5 E flow cell Declarations and certificates 7 85...

Page 86: ...86 WT 050 810 040 DE IM 0817 Declarations and certificates DEPOLOX 5 E flow cell 7...

Page 87: ...cell 13 General 13 Design 19 DFMe electronics module 22 Connecting sensors 52 Description 14 22 Function 22 Diaphragms Checking 59 Replacing 60 Disposal 11 Documentation 5 E Electrode cleaning sand 51...

Page 88: ...ti sensor Description 14 Function 20 Inserting 52 O Optional accessories 23 Sensor options 23 P pH combined measuring and reference electro de Connecting 52 Pool Management System 13 R Redox combined...

Page 89: ...electronics module 26 29 Module SiDiSens LF conductivity 30 pH combined measuring and reference elec trode 26 Redox combined measuring and reference electrode 26 Total chlorine membrane sensor 28 Top...

Page 90: ...90 WT 050 810 040 DE IM 0817 Index DEPOLOX 5 E flow cell 8...

Page 91: ...evoqua com Canada 1 905 944 2800 canadainfo evoqua com China 86 10 57076305 sales cn evoqua com France 33 1 41 15 92 20 wtfra evoqua com Germany 49 8221 9040 wtger evoqua com Singapore 65 6830 7165 s...

Page 92: ...ess prior written consent of Evoqua Water Technologies GmbH All information in this document is considered reliable and corresponds to the generally applicable technical standards Evoqua assumes no re...

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