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With the supplied pushrods rods make a ‘Z’ bend using ‘Z’ bend pliers or needle nose pliers as shown in the 
diagram below.  Push the ‘Z ‘ bend through the horn and the servo adaptor as per the diagram below. 

 Make 

sure all the joints are secure; failure will result in the loss of a control surface!!!  

Use lock tight on the 

screw. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Not to scale 
 

Fuselage

 

 
Take the fully covered parts for the Fuselage and insert the 8mm (5/16”) dowels provided.  Glue in place with 
white wood glue or Cyano.  Fit the wing to the Fuselage and hold in place with an elastic band so that it is 
firmly seated, but able to move for adjustment.  With a tape measure check that the Fuselage is square to 
the wing as per the diagram.  Ensure A1 = A2.   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Insert the Tail Plane into its slot and check the measurement B1 = B2.  Once satisfied that the Tail Plane is 
square, mark with a pencil both top and bottom along the edge of the Fuselage.  Remove the Tail Plane from 
its slot and carefully cut 1.5mm (1/16”) on the inside of the line to remove the covering film from both the top 
and bottom. 

   

Take the Fin and insert into the slot.  With a pencil mark along the Fuselage as with the Tail Plane, remove 
the Fin and remove the covering from 1.5mm (1/16”) below the line.   
 
!!! 

Warning

. Only cut through the film while undertaking the tasks above, 

do not

 cut into the balsa as this will 

weaken the Fin and may cause it to fail in flight!!! 

 
Re-insert the Fin and make sure that the cut-out in the base of the Fin lines up with the Tail Plane slot.  
Insert the Tail Plane to confirm.  One satisfied with the fit, glue the Fin into position using epoxy on the base 
where it joins to the Tail skid and Cyano or white wood glue at the junction with the top deck.  Ensure that 
the Fin is vertical, with the wing seated; also check that the Fin is at 90° by viewing it from the front. 

 
 
 
 
 

A2

 

A1

 

B2

 

B1

 

90

90

Summary of Contents for Micro Fusion II

Page 1: ...RES Precision Laser Cut Parts Lightweight Strong Airframe Excellent Low Speed Stability Comprehensive Instruction Manual High Quality Balsa Ply and Depron parts Excellent Precise Handling Characteristics High Quality Comprehensive Hardware Pack ...

Page 2: ... us at the e mail address at the back of the instructions We do from time to time make mistakes Ensure that you use a completely flat base on which to build the model this should be large enough the build the wing 50 1270mm x 16 400mm as a minimum Read through the instructions before starting to build understand each step before applying glue The glue detailed in the instructions is for a guide on...

Page 3: ...ial Webbing Sheet 1 5 x 75 x 457mm 1 16 x 3 x 18 1 Leading and Trailing Edge Sheet 1 5 x 75 x 915mm 1 16 x 3 x 36 2 Leading Edge 4 5 x 18 x 915mm 3 16 x 3 4 x36 1 Wing Spars and Trailing Edge Spar 4 5 x 4 5 x 915mm 3 16 x 3 16 x 36 3 Wing Centre Section Sheet 1 5 x 75 x 457mm 1 16 x 3 x 18 1 Fuselage Bottom and Front Deck Sheet 3 x 75 x 457mm 1 8 x 3 x 18 1 Rib Capping Strips 1 5 x 6 x 915mm 1 16 ...

Page 4: ...3 Laser Cut Parts 27 1 2 1 3 4 5 6 7 8 10 11 9 12 13 15 17 14 18 19 20 21 22 23 24 25 26 29 30 28 31 32 33 34 35 W1 W2 W3 W4 16 ...

Page 5: ...Aileron Horn Supports 2 4 5mm 3 16 Balsa 16 Aileron Trailing Edge 2 4 5mm 3 16 Balsa 17 Elevator trailing Edge 4 5mm 3 16 Balsa 18 Tail Plane Leading Edge 4 5mm 3 16 Balsa 19 Tail Plane Trailing Edge 4 5mm 3 16 Balsa 20 Elevator Leading Edge 4 5mm 3 16 Balsa 21 Aileron Inner Tips 2 4 5mm 3 16 Balsa 22 Top Rear Deck 4 5mm 3 16 Balsa 23 Tail Plane Centre Section 4 5mm 3 16 Balsa 24 Tail Skid 3mm 1 8...

Page 6: ...escription Quantity Undercarriage Front Leg 1 Undercarriage Rear Leg 1 Undercarriage Support 2 Tail Skid 1 Front Leg 12 swg Rear Leg 12 swg Piano Wire U C Fusion Parts List Supports 12 swg Tail Skid 16 swg ...

Page 7: ...this stage Cover both parts with your chosen covering first Sand all parts to a smooth Finish and round off the leading edge of the Fin ready for covering Warning Ensure that you are wearing an appropriate mask for sanding balsa and are in a well ventilated area We recommend sanding in free air outside Tail Plane and Elevator Take the five pre cut parts Parts 3 2 4 2 13 17 18 19 20 and 23 which fo...

Page 8: ...d glue attach the 1mm 1 32 ply doubler Part 32 2 Weigh down to ensure that the parts cannot curl and to allow dry Using the 6mm 1 4 triangular fillet glue with Cyano or white wood glue to the outer edge of the Fuselage shown hatched below excluding the wing seat section above the Tail Plane and small rear section between the Fuselage bottom and Tail Plane Make cuts in the fillet to allow it to fol...

Page 9: ...y before offering the other side and inserting F1 Ensure that F1 is 90 to the centre line of the Fuselage We have shown standard servos fitted in the Fuselage but recommend that you use a good quality mini micro servo to reduce weight Ensure the mini micro servo is of the same or better specification as a standard servo Once the epoxy has set the top rear deck Part 22 to the Fuselage ensuring the ...

Page 10: ...e opening and the magnet locks onto the washer Sand the Fuselage to shape rounding off the top and bottom decking and sand the top deck at the front down to 1mm 1 16 where it meets the wing Warning Ensure that you are wearing an appropriate mask for sanding balsa and are in a well ventilated area we recommend sanding in free air outside Lay the Tail skid Part 24 on the bottom of the Fuselage and m...

Page 11: ...sit on the front of the spars do not glue in place at this time just use as a guide for rib spacing Carefully cut the ribs from the Depron sheet Dimensions shown in mm Pin the main and trailing edge spars 4 5mm x 4 5mm x 915mm 3 16 x 3 16 x 36 to the surface Use a straight edge to ensure that it is completely straight and both parts are parallel Mark the centre of the spar and the centre of the ce...

Page 12: ...mm 3 16 x 3 4 x 36 leading edge LE strip on to the front of the ribs Pin in place and allow to dry Cut the 1 5mm x 75 x 915mm 1 16 x 3 x 36 leading and trailing edge sheet into two pieces each measuring 1 5mm x 60mm x 915mm 1 16 x 2 5 16 x 36 and 1 5mm x 15 x 915mm 1 16 x 9 16 x 36 Chamfer the LE as shown below before gluing on the 1 5mm x 60mm x 915mm 1 16 x 2 7 16 x 36 LE sheet and 1 5mm x 15mm ...

Page 13: ...packing pieces from the servo tray to the wing capping surface to allow provide a surface for the covering to Finish Take the two wing tip pieces Part 10 2 and glue onto the tips of the wing using foam safe Cyano or UHU Por The tip should be lined up with the centre of the leading edge and the centre of the trailing edge With some scrap 3mm 1 8 sheeting make the triangular fillet pieces to support...

Page 14: ...ng to protect the trailing edge when the rubber bands are fitted Ailerons Take the five pre cut parts Parts 5 15 15 16 and 21 which form the ailerons trial fit ensure the tips are at 90 to the leading edge fit the trailing edge when satisfied glue with Cyano or white wood glue With a supplied strip of 4 5mm x 6mm x 915mm 3 16 x 1 4 x 36 cut to length to form the ten ribbing pieces glue in place Wi...

Page 15: ...ny warps cover each section and evenly tighten the covering on both sides Ensure when you have Finished covering all parts they are straight and true Tail Skid and Undercarriage Draw two lines on a piece of scrap ply 65mm 2 apart Place the front leg and rear leg on each of the lines and screw down using the supplied 10swg saddle clamps and screws Make any minor adjustments with pliers to make sure...

Page 16: ...l be happy to discuss your problem and send you a photo to two to illustrate our solution Wing Take the fully covered wing and ailerons glue the hinges 50 into the aileron using a thin Cyano and ensure that it penetrates into the slots both top and bottom Slot the hinges into the corresponding slots on the wing Move the aileron full travel min 45 to ensure that there is no resistance and repeat th...

Page 17: ...is square mark with a pencil both top and bottom along the edge of the Fuselage Remove the Tail Plane from its slot and carefully cut 1 5mm 1 16 on the inside of the line to remove the covering film from both the top and bottom Take the Fin and insert into the slot With a pencil mark along the Fuselage as with the Tail Plane remove the Fin and remove the covering from 1 5mm 1 16 below the line War...

Page 18: ...it the Elevator servo rear servo Rudder servo front servo and 9g Throttle servo glow version using the screws supplied with the servos if you haven t already fit the 6 x 6mm x spruce to the front servo Pilot drill the holes first to prevent the ply and spruce splitting Make up the two horns Parts 35 cut a slot in the rudder and elevator to accept them The elevator horn sits at in centre of the ele...

Page 19: ...f the Fuselage using double sided tape or hook and loop strips Motor Battery We would recommend using a Lithium Polymer Li Po battery for this model use extreme caution when using Li Po batteries and always read the manufacturers or suppliers instructions when handling and charging this type of battery The battery sits at the front of the Fuselage and can be moved forward or back to alter the cent...

Page 20: ...r has the ability to mix in flaps we have used this function to make the model loop and pitch much tighter Flap is when the ailerons move in the same direction up or down together To set this mix up increase the Elevator movement until the model begins to screw out of loops with movement once this begins to happen back off the movement slightly Repeat this with the flaps with full up Elevator and ...

Page 21: ...light check the model for any landing damage of flight stresses never fly a model if you believe that it has been damaged or Find any signs of fatigue Always clean down glow models at the end of each flying session Contact If there are any issues with you kit please contact us at the address below please allow 24hrs for us to get back to you Also contact us for any advice or help during your build...

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