Everlast Power i-MIG 353DPi Operator'S Manual Download Page 8

8

 

Safety Precautions 

 

WARNING!  Electrical shock can kill.  Make sure all electrical equipment is properly grounded.  Do not use frayed, cut 

or otherwise damaged cables and leads.  Do not stand, lean or rest on ground clamp.  Do not stand in water or damp 

areas while welding or cutting.  Keep work surface dry.  Do not use welder or plasma cutter in the rain or in extremely 

humid conditions.  Use dry rubber soled shoes and dry gloves when welding or cutting to insulate against electrical 

shock. Turn machine on or off only with gloved hand.   Keep all parts of the body insulated from work, and work tables.  

Keep  away from direct contact with skin against work.  If  tight or close quarters necessitates standing or resting on 

work piece,  insulate with dry boards and rubber mats designed to insulate the body from direct contact.

 

 

 

All work cables, leads,  and hoses pose trip hazards.  Be aware of their location and make sure all personnel in area are 

advised of their location.   Taping or securing cables with appropriate restraints can help reduce trips and falls.

 

 

WARNING! Fire and explosions are real risks while welding or cutting.  Always keep fire extinguishers close by and 

additionally a water hose or bucket of sand.  Periodically check work area for smoldering embers or smoke. It is a good 

idea to have someone help watch for possible fires while you are welding. Sparks and hot metal may travel a long dis-

tance.  They may go into cracks in walls and floors and start a fire that would not be immediately visible.   Here are 

some things you can do to reduce the possibility of fire or explosion:

 

Keep all combustible materials including rags and spare clothing away from area.

 

Keep all flammable fuels and liquids stored separately from work area.

 

Visually inspect work area when job is completed for the slightest traces of smoke or embers.

 

If welding or cutting outside, make sure you are in  a cleared off area, free from dry tender and debris that might start 

a forest or grass fire.

 

Do not weld on tanks, drums or barrels that are closed, pressurized or anything that held flammable liquid or material.

 

 

Metal is hot after welding or cutting! Always use gloves and or tongs when handling hot pieces of metal. Remember to 

place hot metal on fire

-

proof surfaces after handling.  Serious burns and injury can result if material is improperly han-

dled.

 

 

WARNING!  Faulty or poorly maintained equipment can cause injury or death.  Proper maintenance is your responsibil-

ity.  Make sure all equipment is properly maintained and serviced by qualified personnel.  Do not abuse or misuse 

equipment. Remove any faulty cords, plugs or electrical equipment from service or access.

 

Keep all covers in place.  A faulty machine may shoot sparks or may have exploding parts.  Touching uncovered parts 

inside machine can cause discharge of high amounts of electricity.  Do not allow employees to operate poorly serviced 

equipment.  Always check condition of equipment thoroughly before start up.  

 

 

Disconnect unit from power source before any service attempt is made and for long term storage or electrical storms. 

 

If operating on a generator: Always switch off and disconnect the unit before shutting the unit down.  Never start the 

generator with the unit switched on or connected.  Failure to do so may result in damage to the unit.  This damage is 

not covered under warranty.  Make sure that any required generator grounding is performed properly and to the manu-

facturer

s recommendations.

 

 

Further information can be obtained from The American Welding Society (AWS) that relates  directly to safe welding 

and plasma cutting.  Additionally, your local welding supply company may have additional pamphlets available concern-

ing their products.  Do not operate machinery until your are comfortable with proper operation and are able to assume 
inherent risks of  cutting or welding

.

 

Summary of Contents for Power i-MIG 353DPi

Page 1: ...fications and Accessories subject to change without notice 380 Swift Ave Unit 12 South San Francisc0 CA 94080 USA Operator s Manual for the Power i MIG 353DPi Safety Setup and General Use Guide A Digi...

Page 2: ...Feature and Terms 13 Setup Guide 13 Polarity and Gas Selection Guide 14 MIG wire Gun Connection Power Source and Wire Feeder Information 15 Water Cooler Information 20 Rear Panel Features and Connecti...

Page 3: ...eract with each other Technical advisors are active on the forum daily We also divide our support into two divisions tech nical and welding performance Should you have an issue or question concerning...

Page 4: ...Support support everlsatwelders com au NOTICE Product Specifications and features are subject to change without notice While every attempt has been made to provide the most accurate and current infor...

Page 5: ...Support The content of this manual is not meant to be an exhaustive primer on welding It is written to an audience that if not professional will have at least some basic knowledge of welding terms and...

Page 6: ...nt protective equipment If no protection is available exclude them from the work area Even brief exposure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection be...

Page 7: ...the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is obtained Stop work completely and seek medical he...

Page 8: ...smoke or embers If welding or cutting outside make sure you are in a cleared off area free from dry tender and debris that might start a forest or grass fire Do not weld on tanks drums or barrels tha...

Page 9: ...Stainless Steel 40XX series Aluminum 50XX series Aluminum and Bronze wires Burn Back Control 01 5 seconds 10 25V Inductance 1 10 in whole number increments Pulse Frequency Single Synergically Controll...

Page 10: ...nforms to North American electrical standards for welders rated for Single and Three phase commercial service This means the unit does not include a plug since three phase and single phase welder plug...

Page 11: ...d resume welding output contact Everlast The unit is protected from Over Currents which may cause excessive input or power draw on the machine This can occur from undersized conductors too long of ext...

Page 12: ...tion for Steel wires Flux core operation is also permissible with the non pulse MIG mode with the synergic function turned off with flux core drive rolls installed as well as steel wires when full man...

Page 13: ...Once the arc is established the wire feed speed automatically begins to rapidly ramp up to weld at the desired wire speed Amps Note The slow run in feature prevents the operator from taking accurate m...

Page 14: ...2 For best operation Short Circuit MIG 75 25 Ar CO2 or 100 CO2 MIG GMAW STAINLESS STEEL INOX For Synergic Pulse Spray 98 2 Ar O2 98 2 Ar CO2 For Short Circuit Tri Mix or 98 2 Ar CO2 MIG GMAW ALUMINUM...

Page 15: ...ffset of the machine discussed later depending upon operating mode See full discussion of setting up and adjusting the unit Amp Control Although this control varies wire speed it also indirectly varie...

Page 16: ...losed zipper or saw blade This also has a zig zag marking on the side of the drive roll next to the wire diameter marking These drive rolls may be stamped in metric wire sizes or in both metric and im...

Page 17: ...gn and offers excellent ergonomics and dependability A water cooled Gun capable of sustained higher amperage welding may be purchased from Everlast To load the spool of wire Open the clam shell cover...

Page 18: ...hreads into the gun section 4 6 5 Reverse the procedure Begin by lowering the upper drive rolls into contact with the lower drive rolls keeping the wire securely held down so that it stays in the inne...

Page 19: ...ent The If welding flux core gasless the connections will be reversed with the work clamp in the positive terminal and the feeder in the negative terminal The work clamp will be connected directly to...

Page 20: ...e holes on the top to reattach the mounting rails should they not line up with the rails on the bottom of the 353DPi power source This is done to accommodate multiple Everlast welder models with the s...

Page 21: ...n before attaching the plug or attempting to wire a new circuit or rewire a new circuit for this welder Refer to Article 630 of the NEC for proper breaker and conductor sizing FUSE Operate on240V 1 Ph...

Page 22: ...from set voltage to dynamically display actual welding voltage output while welding 3 Amps Display and Warning LEDs The Amps display is a single purpose display and is used only to display selected A...

Page 23: ...button is used to select the desired welding mode The modes that are selectable are Stick Standard Synergic MIG Steel mode MIG CO2 Single Pulse and Double Pulse modes As the button is pressed each tim...

Page 24: ...he selected welding mode Note All functions may not appear to be available in 4T special mode due to the welding mode select ed Only certain functions apply to each welding mode See the chart on 2T 4T...

Page 25: ...more rapid melting of the base metal This portion of the pulse should be set with higher settings than the base part represented by the Welding LED of the Pulse or results will not be satisfactory Th...

Page 26: ...de This represents the Base stage of the Double Pulse welding mode This is the low Pulse layer of the Double Pulse mode In comparison to the Peak Pulse value in item 4 on this page both Amps and Volts...

Page 27: ...d so the projected Amp output on the welder can be accurately computed Keep in mind that this is a projected output There are a number of things that can affect the true Amp Volt output of the welder...

Page 28: ...he arc of one brand over the other since people develop personal preferences in arc perfor mance With that in mind having an adjustable Inductance serves several functions 1 The Inductance allows the...

Page 29: ...to see and the arc sits easily on the leading edge It will usually leave a aesthetically pleasing bead However be careful to prevent the gun from leaning toward or away from the direction of travel t...

Page 30: ...s is a primary way to introduce cold lap and incomplete fusion to the weld Single pass welds should not exceed 1 4 even with the heaviest wire the welder is capable of handling A thick pass may also b...

Page 31: ...a plain open root can be used as a backer plate adds to the time and labor involved A knife edge is also acceptable so long as the joint is fully penetrated when the weld is completed Open root gaps w...

Page 32: ...es the heat on both sides of the joint and keeps the bead centered Don t confuse this with push or pull angle in the travel direction Correct Technique The gun is angled toward the back of the weld wh...

Page 33: ...t more Use push technique Characteristics Large convex weld with bulging at toes weld legs exceed thickness of the metal being welded Possible Causes Not enough voltage too much wire speed overfilling...

Page 34: ...etal actually pinches off before the wire touches the weld puddle During the Axial spray mode the arc should never short circuit Axial spray is accomplished by using higher volts and amps than would b...

Page 35: ...also tried to simplify operator input without compromising the basics of Synergic operation In Synergic Single Pulse MIG mode the Power i MIG 353DPi can be compared to other types of Synergic single...

Page 36: ...ermine the approximate wire feed speed amp value After initially set Amps should only be adjusted again after no workable setting for the Voltage Offset or Induct ance has been found Avoid radical cha...

Page 37: ...tance to 5 and turn up from there If spatter is noticed it can be a product of having the Inductance set at one extreme or the other It also can be from having the Amps set too low Section 2 Setup Gui...

Page 38: ...4T X X X X X X X 4TSPCL X X X X X X X X Gun Trigger Mode Pre Flow S Hot Start Peak Pulse Inductance Burn Back Volt Offset Burn Back Time S Post Flow Time S End Arc Amps Volt Offset Frequency Hz Pulse...

Page 39: ...ING HOT START The graphical representation above depicts the motions of the MIG Gun trigger in relation to the welding mode Each movement of the MIG gun trigger signals the unit to start a new phase o...

Page 40: ...4T Special The graphical representation above depicts the motions of the MIG Gun trigger in relation to the welding mode Each movement of the MIG gun trigger signals the unit to start a new phase of...

Page 41: ...these settings advance the MIG process button to the Double Pulse MIG function press and hold for up to 5 seconds until the setup button is illuminated and the display changes to read a combina tions...

Page 42: ...pects that will seem different One of the main ones is that the arc is better controlled in most situations by pushing in when the arc seems to get weak or unstable and the arc force will kick in as t...

Page 43: ...nce by having too much of a torch angle Start with a 90 degree angle and then lean the gun slightly about 15 degrees to the push position 4 Welding aluminum is not a short circuit process It is a spra...

Page 44: ...ay result The MIG torch liner may eventually become worn and will need to be replaced When welding aluminum with the main gun a Teflon liner must be used necessitating a liner change A spool gun is th...

Page 45: ...any other type MIG torch since most manufacturers offer torches with a Euro connector as an option This list is provided as a general cross reference as a courtesy from Trafimet and does not guarante...

Page 46: ...air or Replace it Control board damaged Check the circuit 9 Intermittent Arc Wandering arc Work Clamp is not secure or it is damaged Too windy breezy Check and or Work Clamp change position of clamp a...

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