EURA DRIVES EM30 Series Installation & Operating Manual Download Page 1

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EM30 – Rev.03 -D- SOFT Rev. 1.1x

Safety instructions Installation

& operating manual

FREQUENCY INVERTER

EM30

0,4kW – 7,5kW

ENGLISH

Summary of Contents for EM30 Series

Page 1: ...www euradrives eu EM30 Rev 03 D SOFT Rev 1 1x 2017 EURA Drives GmbH Safety instructions Installation operating manual FREQUENCY INVERTER EM30 0 4kW 7 5kW ENGLISH...

Page 2: ...r control 35 10 Parameter group 300 Digital I O configuration 40 11 Parameter group 400 Analogue I O channel configuration 44 12 Parameter group 500 Fixed frequency automatic cycling frequencies 48 13...

Page 3: ...nverter Anybody who operates the inverter or the machine equipped with inverter must have access to this operation manual and must become familiar with drives technology especially regarding safety an...

Page 4: ...al electronic drive systems These professionals are in condition to judge assigned duties and resulting risks Specified application of frequency inverters The inverters reported in this manual are com...

Page 5: ...equency inverters EP66 must be mounted following instructions in chapter Inverter mounting Only fixed installation is permitted Follow all effective standards and rules for correct grounding All minim...

Page 6: ...t Long motor leads A motor cable length exceeding 30m may result in over voltage spikes on the motor side These peaks may damage the internal insulation of the motor The use of motor chokes sinus filt...

Page 7: ...protecting cages IMPACT ON DIFFERENTAL CURRENT BRAKERS Differential current breaker FI The use of frequency inverters may delay or even inhibit the trigger of differential current breakers For life p...

Page 8: ...he inverter may be enabled for multiple automatic restart attempts in case of fault delayed restart is possible Unpredictable systems reactions may become the result of internal inverter defects The i...

Page 9: ...es is mandatory Measurements on inverter input and output Current and voltage may have no sinus shaped waveform on inverters input output side If improper testing instruments are used the result may b...

Page 10: ...g barrier or similar Connect all metal parts grounding cables cable shields on one central point using the blank mounting plate as contact area Use 10mm2 cables for potential equalization star connect...

Page 11: ...1 Common installation rules and safety information regarding EURA EM30 inverters EM30 Rev 03 EN SOFT Rev 1 1x 2017 06 KPP EURADRIVES EUROPE GmbH 9 Inverters with UL mark Additional information...

Page 12: ...fieldbus F2 MODBUS AC02 Operating panel AC01 Cinese style AC02 International B1 Brake chopper no brake chopper B1 chopper transistor integrated R3 EMC Filter class no filter build in R3 C3 class filt...

Page 13: ...chapter inverter mounting The basic frame holds the cable conduit plate the power and motor terminals the EMC filter and the capacitor assembly Control and power section are placed in the inverters c...

Page 14: ...Analogue channels 0 10V 0 4 20 mA with programmable offset and gain to concatenate mathematically each other Analogue outputs 2 analogue output channels both programmable in gain different functions...

Page 15: ...urrent Input current Framesize Dimension WxHxD mm Weight kg Brake chopper Min brake resistance value EM30 0007T3 J1 0 75 kW 2 A 2 4A J1 190x270165 2 4 Integrated 150 Ohm 150W EM30 0015T3 J1 1 5 kW 4 A...

Page 16: ...carefully uniform do not twist do not cant the inside connectors plugs take care on the fan connection on size J2 Please make sure the motor terminal box has enough mechanical stability to support th...

Page 17: ...s available please refer to extra instruction Maintenance and service Inverters of the EM30 series may have forced ventilation depending on power range The fans are maintenancefree and have protection...

Page 18: ...J1 M20 M16 J2 M25 M16 For electrical wiring of the inverter the cover must be removed loosening all 4 cover screws to get access to all terminals Attention Carefully remove the cover there is a cable...

Page 19: ...4 Electrical connections of EM30 inverters Inverter size J1 400V 0 75 3 0 kW Inverter size J3 400V 4 0 7 5 kW EM30 Rev 03 EN SOFT Rev 1 1x 2017 06 KPP EURADRIVES EUROPE GmbH 17...

Page 20: ...d peak power depends on the application inertia speed brake cycle rate Attention Adequate resistors are required to meet IP66 protection degree EURADRIVES accessories program offers special resistors...

Page 21: ...2 5 AWG12 10 5 16A EM30 0055T3 J2 16 4 AWG10 19 25A 20A JJS20 EM30 0075T3 J2 20 30A JJS30 Control cables all framesizes 0 75 1 AWG20 2 7 Earth ground connection Minimum earth ground wiring cross secti...

Page 22: ...4 Electrical connections of EM30 inverters Control terminals control board Inverter size J1 J2 EM30 Rev 03 EN SOFT Rev 1 1x 2017 06 KPP EURADRIVES EUROPE GmbH 20...

Page 23: ...configuration see Hardware and configuration of I O channels F406 F411 F419 0 20 mA GND Analogue ground Microprocessor ground reference point for all analogue signals 24 1 5V to CM limited to 50mA for...

Page 24: ...is recommended Set parameter F160 1 Analogue speed reference 0 10V potentiometer through input channel AI1 Set F203 1 START STOP command and inversion through terminal signals set F208 2 two wire cont...

Page 25: ...0 Configuration of digital I O channels DI1 is preset for digital input and fast pulse signal input as well Attention A function can be assigned to one single digital input only no multiple inputs for...

Page 26: ...t via software parameter F406 factory default setting 0 20 mA Hardware configuration AI1 AI2 Input impedance for voltage control 10 kOhm Burden resistor for current loop 250 Ohm Two wire passive curre...

Page 27: ...31 Following hardware settings are necessary for AO1 Factory default setting for AO1 0 10V AO2 For current loop signal only signal conditioning F427 range setting F428 F430 Function assignation code F...

Page 28: ...erter control via terminal signal MODBUS flashing in MODBUS mode Drive started actual direction indication Drive in STOP mode output frequency 0 START STOP key if inverter is configured for keypad com...

Page 29: ...n all defined operating parameters In Programming mode the parameter group the parameter description the parameter number and the parameter value are shown on the display Pressing und keys the paramet...

Page 30: ...ates the parameter number and the assigned parameter value In programming level the keys and are used to switch between all different parameters key moves the parameter counter decimal point to switch...

Page 31: ...sword setting Range 0 9999 Default setting 8 F109 Start frequency Hz Range 0 00 10 00 Hz Default setting 0 00 Hz F110 Start frequency duration sec Range 0 0 10 0 sec Default setting 0 0 sec The invert...

Page 32: ...uency the drive system operates in constant torque above it works with constant power ATTENTION Wrong setting of the Knee Frequency may destroy the motor F120 Dead time during reversion sec Range 0 0...

Page 33: ...gh this frequency areas but it cannot stay stable within this frequency ranges Display configuration secondary display line 3 and 4 F131 Display Selection of operating parameters to display during STA...

Page 34: ...e U VVV Counter status ZZZZ DC Voltage u VVV Heatsink temperature H TTT Calculated speed L sss Decimal point to indicate values above 999 two decimal points for values above 9999 PID controller Set Po...

Page 35: ...1 00 F141 Assigned motor voltage V1 Range 0 100 Default setting 4 F142 User defined frequency F2 Range F140 F144 Default setting 5 00 F143 Assigned motor voltage V2 Range 0 100 Default setting 13 F144...

Page 36: ...ependent from power supply voltage fluctuation It may stretch the deceleration phase therefore it can be deactivated during deceleration only F154 2 F155 Internal value for secondary speed reference R...

Page 37: ...red If F500 2 automatic frequency cycling this parameter is ignored Selection of speed reference sources F203 Primary speed reference source X Selection 0 Internal reference F113 with automatic memory...

Page 38: ...y speed ref Y Range 0 100 Default setting 100 In case of combined speed control and secondary speed ref input via AI1 or AI2 parameter F205 and F206 determine the relation to the primary reference Com...

Page 39: ...frequency selection 5 PID controller 0 Internal digital set with memory 1 External Analogue input AI1 2 Extern Analogue input AI2 4 Fix frequency selection 5 Internal digital set without memory 9 PID...

Page 40: ...er Parameter group 300 Digital I O configuration F208 1 Two wire Type 1 Truth table K1 START forward default on DI3 K2 START reverse default on DI4 F208 2 Two wire Type 2 K1 START default on DI3 Truth...

Page 41: ...conditions as before frequency direction F215 defines the delay time for power on autostart Power on autostart works only with F208 0 dynamic start command F214 1 will cause an automatic reset in cas...

Page 42: ...11 Motor overload WARNING Early warning in case of motor overload similar function as 10 if no load reduction overload trip with OL2 in the display 12 Temp Ramp stop Acce Decel ramp temporarily stopp...

Page 43: ...rent threshold F310 Current threshold A Range 0 1000 A Default setting rated current F311 Hysteresis current thresh Range 0 100 Default setting 10 Current threshold signalled through programmable digi...

Page 44: ...12 JOG reverse 13 Motorpotentiometer Motorpotentiometer function to increase decrease frequency with internal speed reference F203 0 5 control parameter F113 F210 F211 14 Motorpotentiometer 15 Termin...

Page 45: ...8 F579 Please note binary selection K1 K4 F500 1 for direct selection via K1 K4 use fixed frequency 1 2 4 and 8 Direct selection of only 3 fixed frequencies K1 K3 F500 0 Accel Decel ramp selection tab...

Page 46: ...nge 0 1 10 0 Default setting 0 10 The speed range is defined by upper and lower limits the area in between corresponds to 100 example F400 2 F402 8 2 8V correspond to 0 100 Parameter F401 and F403 are...

Page 47: ...0 Default setting 1 0 F411 Filter factor AI2 Range 0 1 10 0 Default setting 0 10 F418 0 HZ Dead band 0 Hz AI1 Range 0 0 50V Default setting 0 00 F419 0 HZ Dead band 0 Hz AI2 Range 0 0 50V Default sett...

Page 48: ...ls AI1 and AI2 Programming is done in sense of the table below F460 Characteristic AI1 Selection 0 linear 1 non linear Default setting 0 F461 Characteristic AI2 Selection 0 linear 1 non linear Default...

Page 49: ...ction 0 Motor frequency 1 Motor current normalized on 2xI n 2 Motor voltage normalized on 230 400V 3 AI1 4 AI2 5 Impulse input 6 Torque normalized to m n 7 Set via MODBUS 8 Target frequency 9 Calculat...

Page 50: ...tic cycles Range 0 9999 0 Endless cycling Default setting 0 F503 Status after cycle completed Selection 0 Stop 1 Keep last valid frequency Default setting 0 Programming of the individual fixed frequen...

Page 51: ...are available in standard E2000 inverters Current limiting function To program a motor current threshold If motor current reaches the threshold F608 during acceleration the acceleration ramp will dela...

Page 52: ...nction will deactivate in STOP mode after the time in F620 Parameter Copy functions Please refer to copy STICK description F638 Parameter Copy Selection 0 Copy function disabled 1 Enabled with identic...

Page 53: ...eed 11 Primary reference 12 13 Secondary reference 14 15 I Q 16 I D 17 Torque 18 Torque setpoint 19 Motor power 20 Output power 21 Inverter status 22 DI terminal status 23 DO termial status 24 Cykle s...

Page 54: ...eshold programmed in F660 the inverter try to keep the DC voltage constant performing controlled deceleration inertial energy fed back If DC voltage reaches the value in F661 the inverter will continu...

Page 55: ...reshold values for warning signal before inverter motor overload fault Digital outputs to program for warning messages function mapping code 10 11 F704 Threshold for warning INVERTER OVERLOAD 10 Range...

Page 56: ...correct parameters for analogue signal lower limit Measure reference signal source EP 20 EP2 20 EP3 19 Inverter under load idling Idling Lack of water Mechanical system broken Check mechanical drive...

Page 57: ...models F725 Under voltage reset Selection 1 manual reset 2 autoreset Default setting 2 F726 Over temperature monitoring Selection 0 deactivated 1 activated Default setting 1 F727 Output phase loss mo...

Page 58: ...tomatic PWM reduction C Range 60 72 C Default setting 65 C0 F747 Temperature depending carrier frequency reduction Selection 0 deactivated 1 activated Default setting 1 With temperature depending PWM...

Page 59: ...are chosen for remaining parameters F800 1 Dynamic AUTOTUNING motor without load After input of motor nameplate data in F801 F805 and F810 the process can be started in the following way Set F800 1 p...

Page 60: ...8 Parameter for frequency depending PID parameter selection KI KP ATTENTION Improper setting of speed regulating parameters may result in system instability This may cause malfunction of the machine a...

Page 61: ...US command within the timeframe set in F905 inverter will STOP for safety reason and CE will appear on the display For F905 0 the safety function is disabled F907 MODBUS time out warning If F907 0 and...

Page 62: ...FA05 Lower controller limit of set point Range 0 0 100 0 Default setting 0 0 If the controller works beyond the limits in FA03 FA05 inverter will be disabled and nP on display FA06 PID controller pola...

Page 63: ...17 Parameter group A00 PID setup EM30 Rev 03 EN SOFT Rev 1 1x 2017 06 KPPEURADRIVES EUROPE GmbH 61...

Page 64: ...is no delay for fault trigger FA26 2 In case the controller reaches the maximum frequency and the motor current still remains below the value in FA27 the controller will interpret the situation as lac...

Page 65: ...et is used above FA43 second PID parameter set is activated between FA42 and FA 43 parameter values are interpolated Emergency functions FA59 Emergency funtion mode Selection 0 disable 1 FIREMODE 1 2...

Page 66: ...int origin for torque control FC06 Set point origin for torque control Selection 0 Internal setting FC09 1 Analogue input AI1 2 Analogue input AI2 3 Analogue input AI3 4 Pulse signal input 5 Reserved...

Page 67: ...00 of limiting signal to motor rated torque Range 0 0 3 000 Default setting 3 000 FC30 Internal torque limiting value motor mode Range 0 300 Default setting 200 All referred on motor rated torque FC33...

Page 68: ...he range from 0 4096 F339 AO2 Operating parameter inquiry parameter groupe Hxx H000 Frequency setpoint STOP output frequency RUN H001 Speed setpoint STOP actual speed RUN H002 Motor current H003 Motor...

Page 69: ...or maximum cable lenght 1 meter The additional filter kit fits inside the inverter Following EMV components have been approved and certified for EMC class C1 Framesize C1 Filter kit Motor cable J1 J2...

Page 70: ...NOTES...

Page 71: ...NOTES...

Page 72: ...EM30 Rev 03 D SOFT Rev 1 1x 2017 EURA Drives GmbH Tel 49 40 589 7950 0 Fax 49 40 589 7950 29 EURA Drives GmbH M hlenweg 143 22844 Norderstedt Germany www euradrives eu...

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