EUCHNER MBM-PN MLI Series Operating Instructions Manual Download Page 10

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Operating Instructions Bus Module
MBM-PN-..-MLI-… (PROFINET)

(translation of the original operating instructions) MAN20001572-01-07/22

3.5.

Determining safety characteristics of the overall system

The corresponding reliability values must be determined for each safety function in the overall system. Proceed as follows:

Refer to the data sheets or operating instructions for the system components containing the function for information on

the reliability values for the related safety function.

Refer to the reliability value of the bus module MBM for the evaluation and forwarding of safety data.

Add together the values to a resulting reliability value PFHD, S

3.5.1. Calculation example for the “monitoring of guard locking” safety function

PFHD, S

= PFHD,

MGB2-L

+ PFHD,

MBM

PFHD, Sys

PFHD, MBM

PFHD, MGB2-L

Guardlocking

Device

MGB2-L...

Busmodule

MBM

EUCHNER

ModuleLink

-System (

MLI

)

Safetybit

LM_FI_UK

(Guardlock monitoring)

Failsafe

PLC

3.5.2. Calculation example for the “emergency stop” safety function

PFHD,

Sys

= PFHD,

MSM device

+ PFHD,

MGB2-L

+ PFHD,

MBM

To calculate the PFHD,

MSM device

from the B10

value, use the method in annex C 4.2 of EN ISO 13849-1:2016.

The following applies: PFHD,

Sys

= f (category

MBM

; DC

MBM

; B10

; n

)

PFHD, Sys

PFHD, MBM

PFHD, MGB2-L

MGB2-L...

Busmodule

MBM

Submodule

MSM

with

B10D-Device

EUCHNER

ModuleLink

-System (

MLI

)

Safetybit

SM_FI_ES

(e.g. Emergency Stop)

PFHD, MSM-Device

Failsafe

PLC

Summary of Contents for MBM-PN MLI Series

Page 1: ...EN Operating Instructions Bus Module MBM PN MLI PROFINET ...

Page 2: ...ing safety characteristics of the overall system 10 3 5 1 Calculation example for the monitoring of guard locking safety function 10 3 5 2 Calculation example for the emergency stop safety function 10 4 Exclusion of liability and warranty 11 5 General safety precautions 11 6 Function and system overview 12 6 1 Bus module MBM 12 6 2 Interlocking locking module MGB2 I MGB2 L 12 6 3 Expansion modules...

Page 3: ...2 12 Overview of data blocks for modules and submodules 33 12 1 Data blocks for bus module MBM 33 12 1 1 Safe bits 33 12 1 2 Non safe bits 33 12 2 Data blocks for interlocking locking module MGB2 I MGB2 L 34 12 2 1 Safe bits 34 12 2 2 Non safe bits 34 12 3 Data blocks for expansion module MCM 35 12 3 1 Safe bits 35 12 3 2 Non safe bits 35 12 4 Data blocks for submodules 36 12 5 Replacing a bus mod...

Page 4: ...ating instructions MAN20001572 01 07 22 13 11 Submodule errors 46 13 12 PROFINET errors 46 13 13 PROFISAFE errors 47 14 Technical data 49 14 1 Calculation example for determining the risk time for safe functions 50 15 Service 51 16 Inspection and service 51 17 Declaration of conformity 52 ...

Page 5: ...e in the installation setup programming and diagnostics of programmable logic controllers PLCs and bus systems 1 3 Key to symbols Symbol depiction Meaning Printed document I n t e r n e t www Document is available for download at www euchner com DANGER WARNING CAUTION Safety precautions Danger of death or severe injuries Warning about possible injuries Caution Slight injuries possible NOTICE Impor...

Page 6: ... instructions for the related MLI device See also Table 1 Combination options for modules with MLI technology A maximum of 18 modules or submodules can be operated on one bus module MBM On the unauthorized modification of system components EUCHNER provides no warranty for function The customer is responsible for the safe overall function especially for the safe integration into the PROFIsafe envir...

Page 7: ...g is released safety bit LM_FI_UK ÜK 0 monitoring of the locking element When the guard is open safety bit LM_FI_SK SK 0 monitoring of the position of the guard Guard locking can be activated only when the bolt tongue is located in the locking module prevention of inadvertent locking position faulty closure protection PFHD Sys PFHD MBM PFHD MGB2 L Guardlocking Device MGB2 L Busmodule MBM EUCHNER M...

Page 8: ...etybit LM_FI_SK Interlock monitoring Failsafe PLC Ì Safety characteristics category Performance Level PFHD you will find the reliability values according to EN 13849 1 in the technical data 3 2 Safety functions on submodules with emergency stop Emergency stop emergency stop device according to EN ISO 13850 Ì Safety function evaluation of emergency stop Ì Safety characteristics B10D value of the em...

Page 9: ...le e g Interlocking Device MGB2 L Busmodule MBM EUCHNER ModuleLink System MLI Safetybit SM_FI_EN Enabling switch Submodule MSM B10D Enabling switch Failsafe PLC 3 4 Safety functions on submodules with safe pushbuttons and switches general Detection of the switch position Ì Safety function evaluation of the switch position Ì Safety characteristics B10D value for the safe pushbutton or switch in the...

Page 10: ...data 3 Add together the values to a resulting reliability value PFHD Sys 3 5 1 Calculation example for the monitoring of guard locking safety function PFHD Sys PFHD MGB2 L PFHD MBM PFHD Sys PFHD MBM PFHD MGB2 L Guardlocking Device MGB2 L Busmodule MBM EUCHNER ModuleLink System MLI Safetybit LM_FI_UK Guardlock monitoring Failsafe PLC 3 5 2 Calculation example for the emergency stop safety function ...

Page 11: ...r every factory reset Independent of these checks the safe function of the safeguard should be checked at suitable intervals as part of the maintenance schedule WARNING Danger to life due to improper installation or due to bypassing tampering Safety components fulfill a personnel protection function Ì Safety components must not be bypassed turned away removed or otherwise rendered ineffec tive On ...

Page 12: ...3 Fig 1 Example system MGB2 Modular 6 1 Bus module MBM Bus modules MBM have the following tasks Ì Gateway to the bus connected Ì Central unit for control evaluation and communication for the MLI modules connected Ì Central power supply for the MLI modules connected Ì IRT switch Ì Diagnostics server 6 2 Interlocking locking module MGB2 I MGB2 L Together with a handle module the interlocking module ...

Page 13: ... 4 Submodules MSM Submodules MSM can be installed in modules that have one or more submodule slots Using the submodules it is possible to install additional functions in the modules Typical function expansions include e g emergency stop pushbuttons selector switches and indicators For a detailed functional description refer to the data sheet of the respective submodule 6 5 Dimension drawing for bu...

Page 14: ...fety function requires that the system must be protected against foreign bodies such as swarf sand blasting shot etc which can become lodged in the housing Pay attention to the following measures Ì Seal unused connections using the covers provided Ì Make sure the housing covers are correctly sealed and the cover screws are tightened to the necessary tightening torque Ì Cover the device during pain...

Page 15: ... interface see chapter 13 4 on page 38 9 2 LED displays The LEDs indicate the device status and the communication status LED Description Bus module MBM LINK 1 Connection correct statically On PROFINET device localization flashing Color green ACT 1 Connection setup flashing Color yellow Connection setup complete cyclical data traffic statically On Color yellow LINK 2 Connection correct statically O...

Page 16: ...gs XD1 and XD2 5 pin We recommending connecting the functional earth to the mounting plate Important Ì The power supply for additional PROFINET devices may be forwarded via the bus module MBM The total supply current through the system must not be higher than specified in the technical data Ì The total current consumption of all connected modules and submodules including MBM must not exceed the va...

Page 17: ...2 Receive Data RD XF1 3 Transmit Data TD XF1 4 n c XF1 5 n c XF1 6 Transmit Data TD XF1 7 n c XF1 8 n c Functional earth on plug housing Pin Description XF2 1 Receive Data RD XF2 2 Receive Data RD XF2 3 Transmit Data TD XF2 4 n c XF2 5 n c XF2 6 Transmit Data TD XF2 7 n c XF2 8 n c Functional earth on plug housing Pin Description XD1 1 L1 operating voltage DC 24 V XD1 2 N1 operating voltage 0 V XD...

Page 18: ...ect mounting ML1C cable connect Module plug connector for remote mounting line 1 ML2C cable connect Module plug connector for remote mounting line 2 10 3 1 Direct mounting Pay attention to the following points on direct mounting Ì Ensure the modules are flush with each other Excessively large distances will reduce the degree of protection achiev able Caution The modules are only loosely connected ...

Page 19: ...ermissible total current consumption see 14 Technical data Ì The number of safe devices in an overall system is limited to 12 Ì Always use the module plug connector ML1C ML2C or both for remote mounting Ì Lay the cable so that it is protected against damage as far as possible Ì Make sure a sealing cap is fitted to unused connections Ì Make sure the connecting cables are correctly screwed into plac...

Page 20: ...lug blind plug stacklight M12 5 pin male M12 5 pin female 157024 MGB2 L MCM direct plug cable connect 157028 157029 stacklight next module cable connect M12 5 pin female M12 8 pin female 156718 157025 next module direct plug blind plug 157028 next module cable connect M12 5 pin female 161345 Fig 2 Connecting modules Table 2 Overview of module connectors Function Order no Included Module connector ...

Page 21: ...ssembled From chapter 11 7 Integrating into PROFINET and PROFIsafe On page 26 it is explained how you configure and set the parameters for the individual modules and submodules in the configuration software for your control system 11 1 Teach in operation The modules and submodules must be assigned to each other using a teach in function before the system forms a functional unit During the teach in...

Page 22: ...on of messages Bit identifiers for position 4 Description S Switch 1 2 H Lamp 1 2 ES Emergency stop SK Safe signal Position of the bolt tongue guard closed and bolt tongue inserted UK Safe signal Position of guard locking CL Guard locking control EN Enabling switch SYS System ER Escape release ML Module connection MLI SM Submodule 11 3 Information on the supplementary data sheets In addition to th...

Page 23: ... the bus module BM1 to which two locking modules LM1 and LM2 are connected on one line The first locking module LM1 also contains a submodule SM1 with one emergency stop and two pushbuttons Based on this example you can see the composition of the communication data MBM MGB2 L1 MSM BM LM1 LM1 SM1 SM1 IN IN IN OUT OUT safe data PROFINET Input Output MGB2 L1 LM1 FO_CL IN IN LM1 FI_SK LM1 FI_UK OUT LM...

Page 24: ...s the complete first line on ML1C 2 4 in the figure below is counted first and then the complete second line on ML2C 5 7 in the figure below Submodules in a module are counted immediately after the module in which they are inserted before the count continues with the next module For submodules the SLOT number defines the sequence The following figure is intended to clarify the counting sequence In...

Page 25: ...r codes for diagnostic purposes 11 6 PROFIsafe data bytes Safe PROFIsafe data are transmitted in addition to the non safe PROFINET data These data include all information on the position of the bolt tongue and guard locking on an interlocking or locking module MGB2 emergency stop and enabling switch for example While PROFINET data are always incorporated by bytes the data for PROFIsafe are always ...

Page 26: ...he control system see 11 7 Integrating into PROFINET and PROFIsafe On page 26 and the control system manual In the download area you will find application examples in which integration into different system environments is described You must perform the following steps to integrate the system into PROFINET 1 Configure the system with the configuration software for the control system and set the pa...

Page 27: ...ters describe these steps based on the example of the configuration software TIA Portal from SIEMENS 11 8 1 Combining modules and submodules To be able to perform the following steps first the bus module MBM must be dragged from the hardware catalog to the network overview Here the MBM forms the head module Drag a corresponding PROFIsafe data module to SLOT1 It must be large enough that there is s...

Page 28: ...AFETY SWITCH UNICODE MGB2 L1 MLI U Y0000 BJ 136776 ID Nr 136776 Fzh 2000N 000001 IC 22052 XX XX FCC ID 2AJ58 XX IND CONT EQ 7C77 TYPE 1 Input 24 Vdc Class 2 Output 24 Vdc 200mA V1 1 0 19 MSM 1 P CA BPP D5 161589 ID 161589 0000001 V1 1 0 19 MSM 1 P CA BPP D5 161589 ID 161589 0000001 Fig 4 Type labels on the modules submodules using MSM and MGB2 as examples Factory equipped devices include an additi...

Page 29: ... an example system layout 1 2 3 4 5 6 7 1 2 3 4 5 6 7 ML1C ML2C 1 1 2 2 2 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 6 6 6 7 7 7 Fig 6 Example system layout ...

Page 30: ...NET Solenoid control from the standard program Important Setting has an effect on the safety function see the operating instruc tions of your locking module for details Yes No No For MGB2 L1 Here you can set manually whether the guard locking sole noid is also to be controlled using a non safe bit For MGB2 L2 Here you can set whether a The guard locking solenoid is also to be controlled using a no...

Page 31: ...ll be saved the next time the system is started 11 10 Replacing submodules CAUTION Risk of damage to equipment or malfunction as a result of uncontrolled machine stop Ì The communication within the system is interrupted by the replacement of a submodule and the safe bits are reset If a process is running this situation can result in an uncontrolled stop and damage to the installation or the produc...

Page 32: ...Before replacement make sure the installation is in a suitable operating status Modules e g locking module or expansion module can be replaced only in combination with a restart of the overall system On the disconnection of the module connection the system enters into a fault state The related module and all downstream modules remain inactive until the overall system is restarted fault state 11 12...

Page 33: ..._RUN BM_ E_ML2 BM_ E_SYS BM_ E_G BM_ ACK_G IN OUT BM_ E_ML1 BM_ D_RUN BM_ E_ML2 BM_ E_SYS BM_ E_G Diagnosebyte mit Fehlercodes optional steckbar Diagnostic byte with error codes optional pluggable BM_ ACK_G Input output Bit identifier Meaning Condition for setting Condition for resetting Input BM_D_RUN Diagnostics run mode Device in operation Device is not supplying any data BM_E_ML1 Error status ...

Page 34: ...Door closed and bolt tongue inserted into inter locking locking module Door open OR error in transponder LM_I_UK Non safe input Guard lock monitoring Door closed AND locked Guard locking open OR error in guard locking LM_E_SM1 Error status bit for submodule 1 Error in submodule Automatic if error rectified LM_E_SM2 Error status bit for submodule 2 Error in submodule Automatic if error rectified LM...

Page 35: ...ion for setting Condition for resetting Input EM_D_RUN Diagnostics run mode Device in operation Device is not supplying any data EM_E_SM1 Error status bit for submodule 1 Error in submodule Automatic if error rectified EM_E_SM2 Error status bit for submodule 2 Error in submodule Automatic if error rectified EM_E_SM3 Error status bit for submodule 3 Error in submodule Automatic if error rectified E...

Page 36: ...ter must support the automatic replacement of PROFINET devices Ì Your PROFINET topology must be correctly configured Ì The replacement device must be connected to the same port as its predecessor Ì There must be no device name in the bus module This field is empty in the delivery state MBMs that already contain a name must first be reset to the factory settings Once these conditions are met simply...

Page 37: ...ng turn on time Any state 13 1 Reset and restart To acknowledge general errors and restart the system disconnect the bus module MBM from the power supply for a few seconds 13 2 Acknowledging errors To acknowledge errors set the respective acknowledgment bit for 100 1 000 ms You will find an overview of the error messages and reset conditions from chapter 13 5 General errors 13 3 Resetting system t...

Page 38: ... the bus module MBM Ì PROFIsafe address Ì Error list for each module and submodule Ì Error list for the overall system The error numbers indicated correspond to those in the error tables below from chapter 13 5 on page 40 13 4 1 Using device web interface Proceed as follows 1 Set WWW DIP switch to on position Also see chapter 9 1 on page 15 Notice The change is effective only after a restart 2 Con...

Page 39: ...also be downloaded from the device With this file our support team will be able to provide specific assistance if you have problems The download link is at the end of the error list Click ENVIRONMENT to display available environment parameters Ì The password protected SERVICE page can be accessed only for on site support by EUCHNER HOME MBM Fault List Environmental Data Download Fault List PROFIsa...

Page 40: ...dule Error code Error designation Meaning Error category Error behavior Troubleshooting Corresponding error status bit LED displays Interlocking locking module POWER STATE LOCK DIA SLOT 1 SLOT 2 0x01 0x06 Internal error Internal device error Device is no longer functional Internal error Latching Restart system If the error persists contact our support team LM_E_G MCM Error code Error designation M...

Page 41: ...opology error Latching Restore the correct topology and restart the system An intentional change of the MLI topology must be reset via factory reset BM_E_G Long on rd 0xEB Topology error Saved topology does not match the actual topology Modules might have been added or removed Topology error Latching Restore the correct topology and restart the system An intentional change of the MLI topology must...

Page 42: ... but disabled actuator has been detected Transponder error Latching Repeat teach in operation with a new handle module or use taught in handle module if a teach in operation was not intended LM_E_G 3x 13 8 Environment errors MBM Error code Error designation Meaning Error category Error behavior Troubleshooting Corresponding error status bit LED displays Bus module LINK 1 LINK 2 ACT 1 ACT 2 SF BF D...

Page 43: ... too low Temperature in the housing too low Environment error Latching Check whether the system is operating in the temperature range specified Pay attention to technical data MCM Error code Error designation Meaning Error category Error behavior Troubleshooting Corresponding error status bit LED displays Interlocking locking module POWER FC STATE DIA SLOT RED SLOT GREEN 0x60 Supply voltage too hi...

Page 44: ...ion error Resetta ble Check cables and plug connectors for correct seating and damage 0x79 Non safety communication with devices lost Communication disrupted Commu nication error Resetta ble Check cables and plug connectors for correct seating and damage 0x7A Maximum number of modules submodules exceeded Commu nication error Latching Reduce the number of modules submodules in your system Max 18 de...

Page 45: ... module POWER STATE DIA LOCK 0x88 Plausibility error bolt fracture Transponder for the bolt has been detected without the door closed Plausibility error Resetta ble Check function of the handle module Pay attention to damage Replace handle module if necessary Acknowledge error with LM_ACK_G LM_E_G 1x 0x8A Plausibility error signal sequence Transponder was detected or removed without the bolt handl...

Page 46: ...ubmodule is no longer functional Internal submodule error Submodule will be ignored no effect on overall system Replace submodule 0xA0 Error in the safety equipment can be reset automatically E g discrepancy error emergency stop enabling switch key operated rotary switch acknowledgment pushbutton Safety error in submodule Latching For submodules to which an external device is connected e g enablin...

Page 47: ...atchdog timer set in the configuration tool for your control system has an impermissible value Check the parameter setting 0x0154 F_SIL Parameter F_SIL exceeds SIL for the specific device application Param eter setting error Reset table The value for F_SIL set in the configuration tool for your control system has an incorrect value Check the parameter setting 0x0155 F_CRC_ Length Parameter F_CRC_ ...

Page 48: ...category Error behavior Troubleshooting Corresponding error status bit LED displays Bus module LINK 1 LINK 2 ACT 1 ACT 2 SF BF DIA US1 MAINT PS 0x0163 CRC2 error Commu nication error Reset table Read the CRC2 error memory Restart communication BM_E_G 1x 0x0164 F_WD_ Time or F_WD_ Timer_2 elapsed Transfer error timeout Commu nication error Reset table Restart communication ...

Page 49: ...rotection for power supply external Min 4 A slow blow Safety outputs Profisafe acc to IEC 61784 3 3 Rated insulation voltage Ui 75 V Rated impulse withstand voltage Uimp 0 5 kV Resilience to vibration and shock Acc to EN 60947 5 3 EMC protection requirements Acc to EN 61000 4 and DIN EN 61000 6 7 Risk times max turn off times 2 Overall system Fixed value for the processing of safety functions such...

Page 50: ...l risk time for a safety function TP Processing time for safety function general figure 250 ms tL Latency time for a safe module submodule general figure 26 ms n Number of the safe modules submodules installed in the system The following example shows a system with three locking modules In two of the locking modules there is one submodule with a safety function installed There is therefore a total...

Page 51: ... device In case of damage the affected module must be replaced completely Only accessories or spare parts that can be ordered from EUCHNER may be replaced Regular inspection of the following is necessary to ensure trouble free long term operation Ì Check the secure mounting of the devices and the connections Further inspection measures may be necessary for the modules connected and submodules inst...

Page 52: ...Operating Instructions Bus Module MBM PN MLI PROFINET 52 translation of the original operating instructions MAN20001572 01 07 22 17 Declaration of conformity ...

Page 53: ...53 MAN20001572 01 07 22 translation of the original operating instructions Operating Instructions Bus Module MBM PN MLI PROFINET EN ...

Page 54: ...Operating Instructions Bus Module MBM PN MLI PROFINET 54 translation of the original operating instructions MAN20001572 01 07 22 ...

Page 55: ...55 MAN20001572 01 07 22 translation of the original operating instructions Operating Instructions Bus Module MBM PN MLI PROFINET EN ...

Page 56: ...www euchner com Edition MAN20001572 01 07 22 Title Operating Instructions Bus Module MBM PN MLI PROFINET Translation of the original operating instructions Copyright EUCHNER GmbH Co KG 07 2022 Subject to technical modifications no responsibility is accept ed for the accuracy of this information ...

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