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Essilor PRO-E 600, User Manual

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Essilor PRO-E 600 User Manual Download Page 49

G

ROOVE

F

RAME

L

ENS

A

DVANTAGES

Standard groove

Lens for which the front 

surface base is approximately

equal to the frame base.

Makes it possible to do an aesthetically 

pleasing job. The lens material does not 

protrude beyond the front of the frame.

Standard groove

Lens for which the rear 

surface base is not as high as 

the front surface base.

Minimises the risks of the nylon thread 

coming out.

Standard groove

Thin lens

Makes it possible to balance out the groove 

when thin lenses are used.

Flat base

High base

Thin lens for which the front 

surface base is approximately

equal to the frame base.

In the event of pattern tracing (base = 0), 

makes it possible to retrieve the frame base.

Call up the desired shape located on the tracer or on the job management program.

The shape is displayed on the edger work screen.

After tracing a pattern, demo lens or recut lens, without any drilling settings:

•

the groove finish is selected by default.

•

the automatic mode is selected by default.

Select lens material.

Change the edging mode. Press 

 to select customized mode 

.

Select the type of cycle.

Choose whether or not to polish and/or chamfer your lens.

For more information, consult the section Edging a lens > Perform a polishing

 (

F

 p.65)

 and Edging a

lens > Perform a chamfering

 (

F

 p.66)

.

Press the “cycle start” button (front face) or 

.

The door closes, the lens is clamped and then felt.

The customized groove finish screen is displayed.

Select the type of customized groove you want to do.

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Pro-E 600 > v1 -02.17

52

U

SER

 M

ANUAL

> II. E

DGING

 

A

 

LENS

 

Summary of Contents for PRO-E 600

Page 1: ...User Manual ...

Page 2: ...ar point 27 f Displacing the bevel curve 28 3 High base beveling 28 a Captioned screens 29 b High base beveling 31 4 Perform a Step bevel 36 a Install the step bevel tool 37 b Captioned screens 41 c Perform a Step bevel 42 5 Grooving 48 a Automatic grooving 49 b Customized groove legend screen 50 c Customized grooving 51 d Modifying the groove curve 53 e Modifying a point in the groove curve 54 f ...

Page 3: ...nsulting the preventive maintenance screen of the small tools modul 84 4 Changing or cleaning the edger tools 86 a Changing or cleaning the drill bit 87 b Changing or cleaning the mill bit 91 c Changing the Step bevel wheel 94 d Changing the chamfering wheel 97 5 Statistics and technical log 100 a Edger cycles 100 b Technical log and errors 101 6 Maintaining and cleaning the edger 102 a Precaution...

Page 4: ...CTION To take full advantage of the functions on you Pro E 600 edger we encourage you to consult the entire manual You need to have at least memory version V 1 0 0 USER MANUAL INTRODUCTION 5 Pro E 600 v1 02 17 ...

Page 5: ...I FIRST STEPS WITH PRO E 600 ...

Page 6: ...e device F p 10 1 DESCRIPTIVE DIAGRAMS This section consists of descriptions and lists of accessories 1 USB plug 2 Trough 3 Screen 4 ON OFF button 5 Cycle start button 6 Barcode reader 7 Screen tilt buttons 8 Fans 9 Manufacturer plate 10 Main switch Connectors Pro E 600 v1 02 17 8 USER MANUAL I FIRST STEPS WITH PRO E 600 ...

Page 7: ...rooving wheel mounted on the module Chamfering wheel mounted on the module Step bevel wheel Maintenance Blocking key for tool changes drill bit mill bit Adjustable wrench for tool changes drill bit mill bit Accessory for Step bevel wheel assembly dismantling Adjustable wrench for tool changes drill bit mill bit chamfering wheel Options Open or closed circuit spraying kit Milling chip recovery tray...

Page 8: ... phase A beep indicates that the initialisation was successful The edger is ready for use when the initial screen is displayed b Switching off the edger Before switching off the edger Check that there is no glass in the trough Check that the lens clamp shafts are loosened and that the trough door is open Select the edging screen Briefly press the ON OFF button located under the touch screen or pre...

Page 9: ...mation refer to the section Maintenance and servicing Check and calibrate Calibrate the touch screen F p 83 Never press hard on the screen as this could break it Never press on the screen with sharp objects such as pens scissors clamps etc Screen breakage is not covered by the guarantee On the screen press the icon buttons to access the desired menus and job functions Using the keypads When you ne...

Page 10: ...eric characters Job list Collection list when the edger is connected to a Essilor range tracer d Edging screen 1 Work screen indicator 2 Tool wear indicators 3 Settings Pro E 600 v1 02 17 12 USER MANUAL I FIRST STEPS WITH PRO E 600 ...

Page 11: ...f the product edging screen 10 Job call Tracer menu 11 Actions available for the current screen 12 Start the edging cycle Detailed functions For more information consult the section Edging a lens Work environment of the edger Captioned screen F p 16 USER MANUAL I FIRST STEPS WITH PRO E 600 13 Pro E 600 v1 02 17 ...

Page 12: ...II EDGING A LENS ...

Page 13: ...a Flat edge finish F p 57 Do a mixed job F p 57 Perform a Drilled job F p 61 Perform a Polishing F p 65 Perform a Chamfering F p 66 Perform a Retouching F p 67 1 EDGER WORKING ENVIRONMENT This section describes the edger working environment and the initial stages of the edging of a lens Description of the edging screen F p 16 Shape call up procedure F p 18 Putting the lens in place F p 19 a Menu s...

Page 14: ...g the frame and feeling the lens Customized mode The finish settings can be fully customized 5 Type of cycle Milling cycle This cycle is recommended for lenses with a hydrophobic coating It works with all types of materials Milling involves a specific feeling cycle the edger will feel the contour of the shape to be edged twice then four feeling operations will be required every 90 to define the se...

Page 15: ... browse from left to right depending on your selection certain menus will be available while others will not Your habits taken into account The edger memorises your working habits as time goes by the buttons of the functions you use most often will be displayed by default b Calling up a shape There are 3 ways of calling up the shape you want to edge Calling up the current job Press to display the ...

Page 16: ...ape It is crucial to use the proper accessory to edge the lens Otherwise an error message is displayed at the start of the cycle c Lens set up and feeling Prerequisite the lens must be centered and blocked before placing it in the edger Check that the posiblock holder and the stop correspond to the posiblock used Otherwise you will need to remove them from the lens clamp shafts and replace them wi...

Page 17: ...cle Press the cycle start button front face or The door closes then the lens clamping operation starts The size of the posiblock holder is checked then the feeling cycle starts To interrupt the feeling cycle at any time press As the lens is felt its shape appears on screen The double tracing represents the profile of the front surface of the shape inner shape and its rear surface outer shape In th...

Page 18: ...e feeling cycle In customized mode F p 24 you can opt for front rear surface tracking a distributed bevel lens curve tracking or frame rim tracking You can also do the following a general modification of the bevel curve F p 26 a modification at a point of the bevel curve F p 27 a displacement of the bevel curve F p 28 You can consult the description of the customized bevel screen F p 23 a Automati...

Page 19: ... cycle start button front face or The door closes the lens is clamped then the feeling operation starts The edging cycle starts When the edging cycle is finished the retouch screen is displayed Press to release the lens If necessary retouch the lens Otherwise start edging the second lens Select the lens directly on the screen on the left or right of the work area The edging screen for the second l...

Page 20: ...the camber of the bevel is adjustable Frame rim tracking the bevel tracks the groove precisely according to the data obtained on frame tracing 3 Lens thickness Maximum lens thickness represented by the white square along the shape Minimum lens thickness represented by the red square along the shape 4 Cursor movement The cursor is represented by the green square along the shape To move it select it...

Page 21: ...d the lens Before starting your job identify the major constraint BEVEL FRAME LENS ADVANTAGES Classic Lens for which the front surface base is approximately equal to the frame base Makes it possible to do an aesthetically pleasing job The lens material does not protrude beyond the front of the frame Classic Lenticular lens Executive lens Makes it possible to do a job with specific lenses Classic T...

Page 22: ... a polishing F p 65 and Edging a lens Perform a chamfering F p 66 Press the cycle start button front face or The door closes the lens is clamped and then felt The customized bevel finish screen is displayed Select the type of customized bevel you want to do To avoid reproducing defects when tracking a frame rim check that the frame groove is in perfect condition and that the hinges are properly cl...

Page 23: ...on screen Press to select the general modification of the bevel curve Use the buttons and to move the bevel curve Press to move the curve towards the front surface of the lens Press to move the curve towards the rear surface of the lens The curve cannot be moved more than the minimum distance between the front and rear surfaces observed on the bevel before the modification The position of the beve...

Page 24: ...or select the point on the curve that you want to move or click directly on the position of the shape you want to modify Use the buttons and to move the point on the selected curve Press to move it towards the front surface of the lens Press to move it towards the rear surface of the lens The curve cannot be moved more than the minimum distance between the front and rear surfaces observed on the b...

Page 25: ... displayed in the zoom window at the position of the cursor Press the cycle start button front face or The edging cycle starts When the edging cycle is finished the retouch screen is displayed Press to release the lens If necessary retouch the lens Otherwise start edging the second lens Select the lens directly on the screen on the left or right of the work area The edging screen for the second le...

Page 26: ... plastic frame For this job the lens base must always match the frame base perfectly Too great a difference between the two could be detrimental to the quality of your job Cross sectional view of a high base bevel 1 Shelf bevel value 2 Width of the flat side of the bevel 3 Front surface tracking value a Captioned screens 1 High base bevel front surface tracking screen 2 Work area Image of the shap...

Page 27: ...d lower the value must be between 0 25 and 3 mm 6 Width of the flat side of the bevel The value of the flat side of the bevel must be between 0 1 mm and 1 mm 7 Front surface tracking value The front surface tracking value must be between 0 mm and 1 3 mm This value is definable only in the front surface tracking screen 8 Frame base 9 Lens base 10 Bevel Base_Range of values of the lens base necessar...

Page 28: ...s selected by default The customized mode is selected by default In high base finish you cannot polish your bevel However the high base wheel has been designed to provide an equivalent finish on polycarbonate lenses Select lens material Select the type of cycle Choose to create or not to create a small or a large chamfer on the rear surface of the lens For more information consult the section Edgi...

Page 29: ... of your lens and your frame You can produce a high base bevel in automatic trajectory mode F p 32 produce a high base bevel in front surface tracking mode F p 34 High base bevel in automatic trajectory mode Press to select the bevel in automatic trajectory mode The following screen will appear 1 Pro E 600 v1 02 17 32 USER MANUAL II EDGING A LENS ...

Page 30: ...er Mid lower Move the cursor along the shape to see the bevel profile in the zoom window The edger calculates the shelf bevel value to be applied between each of the four points in each area The bevel trajectory on the rear surface is modified in the work screen The result can be viewed in the zoom window Press the cycle start button front face or The edging cycle starts When the edging cycle is f...

Page 31: ...s is displayed All finishes chosen and the modifications made are kept High base bevel in front surface tracking mode Press to select the bevel in front surface tracking mode The following screen will appear Press the buttons and on the right of your screen to modify the width of the flat side of the bevel The result can be viewed in the zoom window 5 6 1 2 Pro E 600 v1 02 17 34 USER MANUAL II EDG...

Page 32: ...ied between each of the four points in each area The bevel trajectory on the rear surface is modified in the work screen The result can be viewed in the zoom window Press the buttons and on the right of your screen to modify the value of front surface tracking The result can be viewed in the zoom window and the display window of the bevel trajectory on the lens section Press the cycle start button...

Page 33: ...ocking key Tool for wheel removal This section describes the installation procedure for the step bevel tool F p 37 the procedures relating to the creation of a Step bevel description of the Step bevel screens F p 41 perform a Step bevel in automatic trajectory mode F p 43 or front surface tracking mode F p 45 The use of the step bevel is determined by two parameters frame and lens Concerning the l...

Page 34: ...f bevel of rear surface 2 Width of the flat side of the bevel 3 Front surface tracking value a Install the step bevel tool You will need the following Allen key Blocking key Tool for wheel removal Step wheel in its set up tool From the working screen of your edger press tool wear indicator for several seconds to access the screen for tool changes 1 2 USER MANUAL II EDGING A LENS 37 Pro E 600 v1 02...

Page 35: ...e tool The GMD module moves to facilitate the operation Press to receive more image information on the tool assembly dismantling procedure Press to cancel the action The following message appears remove the chamfering wheel and replace it with the step wheel 3 4 Pro E 600 v1 02 17 38 USER MANUAL II EDGING A LENS ...

Page 36: ...center of the wheel and unscrew towards yourself the wheel using the Allen key Remove the chamfering wheel and the spacer Position the step bevel wheel with its mounting accessory on the axle Tighten towards yourself the step bevel wheel using the Allen key 5 6 7 8 USER MANUAL II EDGING A LENS 39 Pro E 600 v1 02 17 ...

Page 37: ...con appears by default at the bottom of the screen In case of replacement of the chamfering wheel with a new step bevel wheel you must press to reset the statistics to 0 The icon appears the statistics are cleared of the step bevel wheel with a new chamfering wheel you must press to reset the statistics to 0 The icon appears the statistics are cleared Press to confirm the tool change then to exit ...

Page 38: ...e To move it select it directly or use the and buttons 4 Zoom window Represents the bevel profile at the position of the cursor 5 Shelf bevel value 8 or 4 values Nasal the value must be between 0 40 and 3 mm Mid nasal the value must be between 0 40 and 3 mm Upper the value must be between 0 40 and 3 mm Mid Upper the value must be between 0 40 and 3 mm Temporal the value must be between 0 40 and 3 ...

Page 39: ...ont surface rear surface of lens 15 Number of shelf bevel values Transition from 4 to 8 shelf bevel values Transition from 8 to 4 shelf bevel values 16 Navigation Stop the cycle Back to the main edging screen Start the edging cycle c Perform a Step bevel Call up the desired shape located on the tracer or on the job management program The shape is displayed on the edger work screen After the tracin...

Page 40: ...he frame material metal or plastic Check and modify these values according to the thickness of your lens and your frame You can perform a step bevel in automatic trajectory mode F p 43 In this mode the bevel trajectory follows the base of the frame as closely as possible perform a step bevel in front surface tracking mode F p 45 In this mode the trajectory of bevel follows the front surface lens b...

Page 41: ...e zoom window Press on the buttons and to modify the shelf bevel value in each point of the shape in each of the areas 4 or 8 areas Temporal Mid temporal Upper Mid upper Nasal Mid nasal Lower Mid lower Move the cursor along the shape to see the bevel profile in the zoom window 2 3 Pro E 600 v1 02 17 44 USER MANUAL II EDGING A LENS ...

Page 42: ... front face or The edging cycle starts When the edging cycle is finished the retouch screen is displayed Press to release the lens If necessary retouch the lens Otherwise start edging the second lens Select the lens directly on the screen on the left or right of the work area The edging screen for the second lens is displayed All finishes chosen and the modifications made are kept Step bevel in fr...

Page 43: ...el value at each point of the shape in each area Temporal Mid temporal Upper Mid upper Nasal Mid nasal Lower Mid lower Move the cursor along the shape to see the bevel profile in the zoom window 2 Pro E 600 v1 02 17 46 USER MANUAL II EDGING A LENS ...

Page 44: ...ons and on the right of your screen to modify the width of the flat side of the bevel The result can be viewed in the zoom window Press the and buttons on the right of your screen to modify the front surface tracking value The result can be viewed in the zoom window and in the window showing the bevel trajectory on the lens section Press to perform a back chamfer of the assembly aid 3 4 5 USER MAN...

Page 45: ...kept 5 GROOVING This section describes the procedures for the creation of a groove In automatic mode F p 49 you do not have to configure anything All the data is automatically retrieved from the tracer The lens edging starts automatically after the feeling cycle In customized mode F p 51 you can perform a front rear surface tracking a distributed groove or a lens curve tracking You can also do the...

Page 46: ...ected by default If you wish to produce a groove the depth and the width of which are less than 0 60 mm Directly define the groove in the screen Press and to regulate the depth and the width of the groove Depth mm Width mm By default 0 60 0 60 Minimum 0 20 0 60 Maximum 1 20 1 20 Select lens material Select the type of cycle Choose whether or not to polish and or chamfer your lens For more informat...

Page 47: ...hes chosen and the modifications made are kept b Customized groove legend screen 1 Automatic groove 2 Customized grooves Front surface tracking the middle of the groove is positioned at a constant distance from the front surface Rear surface tracking the middle of the groove is positioned at a constant distance from the rear surface Distributed groove the middle of the groove is positioned in prop...

Page 48: ...ue according to the type of customized groove selected Groove depth in mm Groove width in mm 7 Modify the selected setting 8 Groove trajectory Flat representation of the lens making it possible to measure the distances between the groove and the front rear surfaces of the lens 9 Modify the trajectory General modification of the groove curve Modification of a point in the groove curve Displacement ...

Page 49: ...ieve the frame base Call up the desired shape located on the tracer or on the job management program The shape is displayed on the edger work screen After tracing a pattern demo lens or recut lens without any drilling settings the groove finish is selected by default the automatic mode is selected by default Select lens material Change the edging mode Press to select customized mode Select the typ...

Page 50: ...moving the groove curve towards the front or rear surface of the lens so it takes on its shape Press from the customized groove finish screen You will access the trajectory modification screen Press to select the general modification of the groove curve Use the buttons and to move the groove curve Press to move the curve towards the front surface of the lens Press to move the curve towards the rea...

Page 51: ...lens so it takes on its shape Press from the customized groove finish screen You will access the trajectory modification screen Press to select modification of a point in the groove curve Using the cursor select the point on the curve that you want to move or click directly on the screen Use the buttons and to move the point on the selected curve Press to move it towards the front surface of the l...

Page 52: ... Press to select the displacement of the curve Use the and buttons to displace the curve Press to displace it towards the front surface of the lens Press to displace it towards the rear surface of the lens The position of the groove as well as the distances between the center of the groove and the front rear surfaces of the lens are displayed in the zoom window Press the cycle start button front f...

Page 53: ...s to select the flat edge finish Select the type of cycle Choose whether or not to polish and or chamfer your lens For more information consult the section Edging a lens Perform a polishing F p 65 and Edging a lens Perform a chamfering F p 66 Press the cycle start button front face or The door closes the lens is clamped and then felt The edging cycle starts When the edging cycle is finished the re...

Page 54: ...s the following Groove Groove Bevel Groove Flat edge Groove Flat edge Bevel To do a mixed finish you need to define the points between which the two types of finish will be done Only the customized mode is thus accessible a Legend screens Main screen for mixed jobs 1 Modes available for a mixed finish Automatic mode the position of the bevel or groove is automatically calculated according to the i...

Page 55: ...quare along the shape To move it select it directly or use the and buttons 4 Settings for area 1 Bevel finish Groove finish Flat edge finish 5 Zoom window Display of the distance from the edges of the lens to the position of the cursor 6 Position of the center of the groove or bevel Value expressed in mm Front surface tracking mode or in Distributed mixed finish mode 7 Settings for area 2 Bevel fi...

Page 56: ...sh in the case of a Groove Groove mixed job the colours make it possible to differentiate grooves with different parameters black Flat edge finish b Configuring the mixed finish Initiating a mixed finish Call up the desired shape located on the tracer or on the job management program The shape is displayed on the edger work screen Select lens material Press to select mixed job mode Select your typ...

Page 57: ...finition screen The area definition screen is displayed on a 1 1 scale You can thus refer to a sample lens placed on the screen Select the finish you want in area 1 then area 2 Press the button to unlock an area delimitation point Press the and buttons to move the unlocked point Press to move the delimitation points directly on the touch screen The two points are then unlocked Drag them with the s...

Page 58: ...ave anything to configure The drilling angle consists of the average value calculated at right angles with the front surface of the lens for each drilling point The lens edging starts automatically after the feeling cycle In customized mode F p 64 you can do the following Drilling at right angles with the front or rear surface you can modify the diameter but not the drilling angle which is automat...

Page 59: ...r your lens For more information consult the section Edging a lens Perform a polishing F p 65 and Edging a lens Perform a chamfering F p 66 Press the cycle start button front face or The door closes the lens is clamped and then felt The edging cycle starts When the edging cycle is finished the retouch screen is displayed Press to release the lens If necessary retouch the lens Otherwise start edgin...

Page 60: ...y the selected value 4 Modify the diameter diameter mm difference between the initial value and the modified value 5 Modify the drilling angle drilling angle degrees difference between the initial value and the modified value 6 Cross sectional view Cross sectional view of the lens after the feeling cycle showing the angle of the drill bit at the selected drilling point USER MANUAL II EDGING A LENS...

Page 61: ...default Select lens material Change the edging mode Press to select customized mode Select the type of cycle Choose whether or not to polish and or chamfer your lens For more information consult the section Edging a lens Perform a polishing F p 65 and Edging a lens Perform a chamfering F p 66 Press the cycle start button front face or The feeling cycle starts The customized drilling screen is disp...

Page 62: ...nd lens is displayed All finishes chosen and the modifications made are kept 9 PERFORM A POLISHING Press the button to activate deactivate polishing LENS MATERIAL AVAILABLE OPTIONS The polishing option is pre selected and is strongly recommended by the manufacturer to prevent small cracks Make sure you select the correct type of material for MHI 1 5 or Tribrid lenses and never polish a lens of thi...

Page 63: ... type of chamfer make sure it is compatible with the lens characteristics Lens material LENS MATERIAL AVAILABLE OPTIONS The quality of the chamfer depends on the spraying Make sure there is a constant flow of water until the end of the chamfering operation Not available Thickness at the edge of the lens LENS THICKNESS AVAILABLE OPTIONS 1 2 mm between 1 and 1 2 mm 1 mm Distance between the edge of ...

Page 64: ...r on the front and rear surfaces of the lens 11 PERFORM A RETOUCHING 1 Diameter modification 2 Manual lens clamping 3 Retouch launch Differences with the edging screen The edging screen is different to the retouch screen through the presence of the posiblock no frame thickness When the first lens edging cycle is finished USER MANUAL II EDGING A LENS 67 Pro E 600 v1 02 17 ...

Page 65: ...e during the edging cycle are automatically selected Insert the lens in the posiblock holder To close the clamp shafts manually do a long press on Press For a customized finish the customized finish screen is displayed In all other cases the door closes the lens is clamped automatically then the retouching starts Select the second lens to be edged directly on screen on the left or right of the wor...

Page 66: ...III CONFIGURING THE EDGER ...

Page 67: ...0 Access the connections and the network F p 71 Configure a screensaver F p 72 a Time date and language To access this menu from your work screen select The following screen is displayed 1 Time Use the arrows and to set the time 2 Date Use the arrows and to set the date 3 Type of date display Select the type of display out of the available formats 4 Language Select the flag corresponding to your l...

Page 68: ...y available for consultation purposes To access this menu from your tracer work screen select The following screen is displayed 1 List of devices connected to the tracer 2 Settings linked to the configuration of the serial port 3 Settings linked to the configuration of the Ethernet port 4 Reinitialization of communication ports Once the modification is made press to return to the work screen USER ...

Page 69: ... OF THE EDGER This menu enables you to adjust the precision of the edger You can adjust the diameter of the finished lenses F p 72 the position of the bevel and groove F p 73 the diameter of drill holes F p 74 the chamfer F p 75 the depth and width of the groove F p 73 the position of high base bevel F p 78 the position of the step bevel F p 78 a Adjusting the diameter of the finished lenses If le...

Page 70: ...pad is displayed b Enter the new value Negative value the diameter will be smaller Positive value the diameter will be larger c Press to confirm Once the modification is made press to return to the work screen b Adjusting the position of the bevel and groove After edging a lens if the position of the bevel or groove always seems too close to the front or rear surface you can adjust it USER MANUAL ...

Page 71: ...rface of the lens 3 Default groove position Press to move the groove towards the front surface of the lens Press to move the groove towards the rear surface of the lens Once the modification is made press to return to the work screen c Adjusting the diameter of drill holes After drilling a lens if the diameter of the holes always seems too small or too big you can adjust it according to the diamet...

Page 72: ...ive value the hole will be smaller Positive value the hole will be larger c Press to confirm Once the modification is made press to return to the work screen d Adjusting the chamfer After edging a lens if a chamfer always seems too small or too big you can adjust its size according to the lens material To access that menu from your edger work screen select The following screen is displayed USER MA...

Page 73: ...b Enter the new value Negative value the chamfer will be smaller Positive value the chamfer will be larger c Press to confirm Once the modification is made press to return to the work screen e Adjusting the groove After edging a lens if the width or depth of the groove always seem too close too small or too big you can adjust them To access that menu from your edger work screen select The followin...

Page 74: ...crease the depth of the groove Once the modification is made press to return to the work screen f Adjust the position of high base bevel After lens edging if the position of high base bevels seems consistently too far ahead or too far behind you can adjust it To access this menu from your edger work screen select The following screen is displayed USER MANUAL III CONFIGURING THE EDGER 77 Pro E 600 ...

Page 75: ...is displayed b Enter the new value Negative value the flat side of the bevel will be smaller Positive value the flat side of the bevel will be larger c Press to confirm 4 Step bevel is not accessible if the high base tool is in place For more information consult the section Setting the edger Adjusting the precision of the edger Adjusting the step bevel F p 78 g Adjust the position of the step beve...

Page 76: ... Press the value to be modified The numeric keypad is displayed b Enter the new value Negative value the front surface tracking value will be smaller Positive value the front surface tracking value will be larger c Press to confirm 4 Increase or reduce the flat side of the bevel a Press the value to be modified The numeric keypad is displayed b Enter the new value Negative value the flat side of t...

Page 77: ...IV MAINTENANCE SERVICING ...

Page 78: ...ions carried out F p 100 Maintaining and cleaning the edger F p 102 1 CARRYING OUT THE AUTOTESTS You can use this menu to carry out a self diagnosis of the job functions of the edger To test the proper performance of the edger select from your work screen 1 Edger autotests 2 Initialisation and rotation of lens shafts 3 Reproducer lens shaft raising and lowering 4 Right feeler movement 5 Left feele...

Page 79: ...creen if your operations have become difficult due to lack of precision Touch screen malfunction You can directly access the calibration screen without using the settings menu To do this press on the edging screen for 5 seconds Calibrating the touch screen Select from the work screen A confirmation message is displayed Press to start calibration Press to cancel and return to the menu Point precise...

Page 80: ... bevel spindle 3 Grooving milling spindle wear out indicator At the time of installation of the machine there is no date displayed it is the first edging which starts the initialization and the taking into account of the installation date There are three wear out thresholds First wear out threshold The icon appears beside the access button on the maintenance menu press above to directly access the...

Page 81: ... of the small tools module The icon appears on the worn spindle Third wear threshold A warning message appears At start up Module maintenance needed urgently Please contact your support technician With each cycle launch Proper functioning of a component is no longer assured This could impact the edging of your lenses Continuing could also call into question your existing guarantees Do you wish to ...

Page 82: ...ds to be replaced A red key appears on the finishing icons linked to the module functions Milling Drilling Grooving Chamfering small chamfer Chamfering large chamfer 4 CHANGING OR CLEANING THE EDGER TOOLS This menu lets you change the edger s small tools module to replace them with tools of a different diameter drill bits or clean them mill bit and drill bit to replace them with new tools You can ...

Page 83: ...ken tool if you cannot replace it All tools coming into contact with the module must be clean and dry in order to prevent water from seeping into the mechanisms The use of broken tools may cause lens breakage or errors with respect to lens shape or drill hole diameter change the tools as soon as they are worn check the indicators and statistics of your edger Incorrect positioning of the tools may ...

Page 84: ...the drill bit to install 0 8 mm or 1 0 mm For cleaning select the diameter of the drill bit in place Press The GMD module moves to facilitate the operation Press to receive more image information on the tool assembly dismantling procedure Press to cancel the action Block the axle with the blocking key 1 2 3 Pro E 600 v1 02 17 88 USER MANUAL IV MAINTENANCE SERVICING ...

Page 85: ... The adjustable wrench must never touch the drill bit Loosen the chuck with the adjustable wrench two notches towards yourself Remove the adjustable wrench then the drill bit 4 5 6 USER MANUAL IV MAINTENANCE SERVICING 89 Pro E 600 v1 02 17 ...

Page 86: ...The new drill bit is in place During the installation of a new drill bit the statistics are automatically reset to zero by default The icon appears by default at the bottom of the screen When replace a drill bit with a different diameter drill bit or when cleaning the machine the statistics are saved by default 7 8 9 Pro E 600 v1 02 17 90 USER MANUAL IV MAINTENANCE SERVICING ...

Page 87: ...the need to change the mill bit once you have machined 1 500 lenses Milling of MHI lenses The mill bit wears 2 5 times faster with MHI lenses The wear indicator of the mill bit may be triggered when for example 500 MHI lenses and 250 lenses made of other materials have been edged 500 2 5 250 1500 600 MHI lenses have been edged 600 2 5 1500 1 500 lenses made of other materials have been edged On yo...

Page 88: ...ing procedure Press to cancel the action Block the axle with the blocking key Put the adjustable wrench on the chuck The adjustable wrench must never be in contact with the mill bit Loosen the chuck with the adjustable wrench two notches towards yourself 2 3 4 Pro E 600 v1 02 17 92 USER MANUAL IV MAINTENANCE SERVICING ...

Page 89: ... mill bit Inset the new mill bit all the way at the back Put the adjustable key onto the chuck then tighten two notches towards the bottom of the trough The chuck tightens up 5 6 7 USER MANUAL IV MAINTENANCE SERVICING 93 Pro E 600 v1 02 17 ...

Page 90: ... its initial position the statistics are cleared c Changing the Step bevel wheel We recommend that you change the Step bevel wheel every 500 bevels to keep an optimal cycle time From your edger s working screen select to change the step bevel wheel Press to select the step bevel wheel CX3831 Press to confirm the tool The GMD module moves to facilitate the operation Press to receive more image info...

Page 91: ...mbly dismantling tool Step wheel in its tool for mounting dismantling Position the blocking key on the back axle of the step bevel wheel and position the assembly aid tool on the wheel Loosen towards yourself the step bevel wheel using the Allen key xx 3 4 5 USER MANUAL IV MAINTENANCE SERVICING 95 Pro E 600 v1 02 17 ...

Page 92: ...bevel wheel with its assembly accessory on the axle Tighten towards yourself the step bevel wheel using the Allen key Ensure that the tool is correctly fixed onto the axle Remove the mounting tool and the Allen key 6 7 8 9 Pro E 600 v1 02 17 96 USER MANUAL IV MAINTENANCE SERVICING ...

Page 93: ...ition the statistics are cleared d Changing the chamfering wheel We recommend that you change the chamfering wheel every 6 000 chamfers From the work screen of your edger select to change the chamfering wheel Prerequisite You must have the following tools Blocking key an Allen key Press The GMD module moves to facilitate the operation Press to receive more image information on the tool assembly di...

Page 94: ... unscrew towards yourself the wheel using the Allen key Remove the screw and the chamfering wheel Be careful to save the screw Replace the old wheel with a new one The blue part of the wheel must be oriented towards the outside of the module and the gray part must be placed against the spindle 2 3 4 5 Pro E 600 v1 02 17 98 USER MANUAL IV MAINTENANCE SERVICING ...

Page 95: ... The new wheel is in place During the installation of a new tool the statistics are automatically reset to zero by default The icon appears by default at the bottom of the screen When replacing a chamfering wheel with a step bevel wheel or cleaning the machine the statistics will be saved 6 7 USER MANUAL IV MAINTENANCE SERVICING 99 Pro E 600 v1 02 17 ...

Page 96: ...ger cycles F p 100 Technical log and errors F p 101 a Edger cycles From the work screen select to view the number of cycles carried out by the edger The following screen is displayed General statistics_Drilling statistics 1 Partial counter The replacement of a worn tool with a new one resets the partial counter s to zero 2 Total counter 3 Edging operations Number of edging drilling and finishing o...

Page 97: ...ng wheel 8 Next page Previous page b Technical log and errors From the work screen select to access the list of error messages The following screen is displayed 1 Partial counter Number of error messages displayed since the last reset to zero You can sort the error codes generated by the machine by frequency of appearance To sort the partial counters press press again to define the sort direction ...

Page 98: ...ions required F p 102 Clean the door the small tools module and the wheels high base and step bevel F p 103 Dressing the wheels F p 104 a Precautions required To avoid any incidents unplug the device before all cleaning operation Clean the edger covers regularly use a neutral detergent e g washing up liquid diluted with water on a soft cloth Clean the touch screen with a dry rag it should never co...

Page 99: ...clean the inside of the door 2 Cleaning the module and trough Press to start the cleaning cycle The door closes The cleaning is done automatically Clean the step bevel wheel In case the cycle time continues for a significant period or a too much strain warning appears the step bevel wheel can be cleaned 1 Dismantle the wheel 2 Clean the wheel with a decalcifer such as white vinegar Cleaning must b...

Page 100: ...el This wheel cannot be dressed From the work screen of the edger select to access the wheel dressing menu You can access the dressing menu by pressing on the work screen The following screen is displayed 1 Polishing wheel Pro E 600 v1 02 17 104 USER MANUAL IV MAINTENANCE SERVICING ...

Page 101: ...er dress the polishing wheel twice in a row to avoid possible damage For each wheel there is a specific dressing stone whose icon is displayed on the screen White dressing stone for the finishing wheel Square dressing stone for the polishing wheel Insert the dressing stone for the selected cycle between the lens clamp shafts with the hollow side against the posiblock holder Press to close the clam...

Page 102: ...TECHNICAL DATA ...

Page 103: ...surface tracking rear surface tracking partial and global adjustment displacement Adjustable groove width and depth Groove depth between 0 20 and 1 20 mm modification step 0 05 mm Groove width between 0 60 and 1 20 mm modification step 0 05 mm Distribution value modification step of 0 1 mm or 5 distributed groove Chamfering Chamfer adjustable on front surface and rear surfaces Small chamfering by ...

Page 104: ...om shocks and vibrations to benefit from the high accuracy of your edger Your edger can be placed to the right or left of the tracer However leave enough space between the two devices for the opening of the side covers The tracer may be installed up to 5 m away from the edger a 5 m cable is supplied with the edger Longer cables are also available on an optional basis The temperature and the humidi...

Page 105: ...The back of your machine must be at least 20 cm away from a wall Pro E 600 v1 02 17 110 USER MANUAL TECHNICAL DATA ...

Page 106: ...GENERAL INFORMATION ...

Page 107: ... injury Caution risk of damage for the machine or the lens Note additional information Tip practical advice for use Glossary indicates a word defined in the glossary See also indicates the page number to consult for further information 2 MODIFICATIONS The information contained in this document is non contractual and provided as a guide It is subject to change without prior notice Errors or omissio...

Page 108: ...onnect the device to a different circuit to that powering the affected receiver Request help from the retailer or a qualified radio television technician 4 COPYRIGHT Copyright 2017 Essilor Original manual All rights reserved All reproduction of the content of this document whether in part or as a whole for the purpose of its publication or dissemination by any means and in any format whatsoever ev...

Page 109: ...hine is neither adapted nor intended to operate in an environment where there is a risk of explosion Do not use this system in the presence of liquids or flammable gases Make sure that the equipment is connected to a mains supply which complies with standard NFC 15 100 In addition make sure that the plug type is 3 pin 10 16 A earthed protected by a high sensitivity differential circuit breaker max...

Page 110: ...GLOSSARY ...

Page 111: ... together on the tracer and the edger to manufacture a pair of glasses It is recorded in the shape management screen under a specific identifier LENTICULAR LENS Type of lens equipped with a small curved optical zone on front or back surface and whose edge is gradually flattened The correction is in the central part REFRACTIVE INDEX Characterizes the refractive power of a transparent optical materi...

Page 112: ...Essilor Instruments USA 8600 W Catalpa Avenue Suite 703 Chicago IL 60656 Phone 855 393 4647 Email info essilorinstrumentsusa com www essilorinstrumentsusa com ...

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