ESS Spraybar DN25 Installation & Operation Manual Download | Manualshive

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Spraybar DN25 Installation Manual

7

14/06/2021

SECTION 3 - PREPARATION FOR INSTALLATION

1.

CHECK INSTALLATION DRAWINGS -

Ensure that you have the correct

drawings and equipment for your conveyor(s).

2.

PRE-ASSEMBLE THE SPRAYBAR AND MOUNTS

-

Do this in your

workshop or similar free area, rather than at the Conveyor. This will enable you to:

verify all required equipment is present

familiarise yourself with the Spraybar assembly

plan the installation, reducing installation time.

3.

ASSEMBLE THE NECESSARY TOOLS & SAFETY EQUIPMENT
REQUIRED FOR THE INSTALLATION

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Summary of Contents for Spraybar DN25

Page 1: ...Spraybar DN25 Installation Manual 1 14 06 2021 Spraybar DN25 450 2000 Belt Widths Installation Operations Manual ...

Page 2: ... Paget QLD 4740 PO Box 5755 Mackay Mail Centre QLD 4741 07 4952 4600 essmac esseng com au MAITLAND Unit 2 Barton Court 6 Johnson Street Maitland NSW 2320 02 4932 3544 essmai esseng com au PERTH 26 Midas Road Malaga WA 6090 08 9248 4111 essper esseng com au TOWNSVILLE Unit 4 585 Ingham Rd Mt St John Townsville QLD 4818 07 4952 4600 esstow esseng com au SOUTH AUSTRALIA 38 Montpelier Terrace Port Ell...

Page 3: ...d party by way of consequential loss arising out of defects in the product You are asked to note that ESS offers purchasers a service whereby either a It will install the product and certify the correctness of such installation or b Certify the correctness or otherwise of the installation of the product by third parties This certification service is designed to ensure that you obtain the full bene...

Page 4: ...INTRODUCTION SECTION 3 PREPARATION FOR INSTALLATION SECTION 4 INSTALLATION SECTION 5 COMMISSIONING SECTION 6 OPERATOR TRAINING SECTION 7 ROUTINE MAINTENANCE AND SERVICE SECTION 8 INSTALLATION ARRANGEMENT DRAWING SECTION 9 SECTION 10 ESS BELT CLEANER QUICK REFERENCE FINAL CHECKLIST ...

Page 5: ...stances should servicing or installation of the Spraybar be carried out whilst the belt is in operation The conveyor must be shut down and locked out before any person enters or reaches into the conveyor enclosure Ensure that only suitably qualified and trained personel install and service this product Ensure that all site and statutory safety procedures are followed ...

Page 6: ...face of the head pulley The ESS Spraybar is designed to remove sticky adhering material from the Conveyor Belt surface by use of a high velocity low volume knife edge spray The ESS Spraybar has the added benefits of keeping both the Primary and Secondary cleaners free of material build up when positioned appropriately as well as assisting in dust suppression The Spraybar is constructed from DN25 S...

Page 7: ... for your conveyor s 2 PRE ASSEMBLE THE SPRAYBAR AND MOUNTS Do this in your workshop or similar free area rather than at the Conveyor This will enable you to verify all required equipment is present familiarise yourself with the Spraybar assembly plan the installation reducing installation time 3 ASSEMBLE THE NECESSARY TOOLS SAFETY EQUIPMENT REQUIRED FOR THE INSTALLATION ...

Page 8: ... for gas level or dust content Follow all welding and safety guidelines NOTE 1 For original equipment installation where cleaner cutouts and brackets have been fabricated into the chute during construction ignore steps 1 and 2 NOTE 2 For installation on enclosed head pulley chutework draw all dimension lines on chute wall In applications where head pulley is not enclosed custom designed brackets a...

Page 9: ...pact angle of approximately 30 If Impacting on the Head Pulley then these measurements are perpendicular to the tangent of impact See Fig 1 Fig 1 Verify Mainframe Position before Proceeding Position the mount assembly over the centreline marks for the Spraybar Verify that the mounts fit If mounts interfere with structural members it may be necessary to locate the Spraybar elsewhere along the belt ...

Page 10: ...sembly is used ensure that the assembly is mounted correctly in an appropriate position adjacent to the Spraybar ESS has a range of Filter Kits including the Type 3 which has pressure control gauge filter by pass and solenoid valve Step 6 Connect the site water supply to the inlet side of the Filter Assembly If no solenoid valve is present ensure that the isolating valve is closed until final conn...

Page 11: ...is achieved tighten the lock screws Check the water spray pattern adjacent patterns are overlapping If adjacent spray patterns are colliding use a spanner to rotate the nozzles slightly to prevent until the patterns just clear Step 4 START THE CONVEYOR Follow the established safety rules Step 5 OBSERVE THE CLEANING ACTION If installed as part of a total cleaning system with ESS Primary and Seconda...

Page 12: ...ined on a regular contract basis contact ESS If not train your own personnel as follows 1 Adhere to all local safety rules 2 Give a Hands On instruction with the conveyor system shut down 3 Give a Hands On instruction with the conveyor system running 4 All service must be recorded and given to a person of responsibility 5 Encourage the person being trained to look for possible problems developing ...

Page 13: ... of the cleaning system Step 2 If necessary and if plant rules allow it hose any material build up from the Spraybar DO NOT REACH INTO THE CHUTE WHILST CONVEYOR IS RUNNING Step 3 If necessary rotate the Spraybar refer to Section 5 IF SPRAY PATTERN APPEARS WEAK OR INCOMPLETE Step 1 Isolate the Spraybar water by closing isolating valve C in Fig 2 Step 2 Remove filter basket and visually inspect for ...

Page 14: ...Spraybar DN25 Installation Manual 14 14 06 2021 SECTION 8 INSTALLATION ARRANGEMENT DRAWING ...

Page 15: ...Spraybar DN25 Installation Manual 15 14 06 2021 SECTION 9 ESS BELT CLEANER QUICK REFERENCE ...

Page 16: ..._______________________________ 3 Was work carried out as per procedure and JSA Yes No If No WHY _______________________________________________________________________________ ________________________________________________________________________________________ 4 Is equipment fit for commissioning Yes No If No WHY _______________________________________________________________________________ ...

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