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Electronic Devices - Instrumentation

44

    

  

Platinous Options Manual

4.1  Overcool Protector (ES-OC1)

4.1.1  Purpose

Prevents abnormal temperature drops in the test chamber.

4.1.2  Operation

The overcool protector is located on the instrumentation panel. Turn the dials to the desired temperature.

The set temperature should be the minimum allowable temperature of the specimen. To prevent over-
sensitive operations, the setting should be 10°C below the set value of the temperature (& humidity) 
controller. When the overcool protector is activated, operation stops and the controller indicates an 
overcool fault.

4.1.3  Maintenance and Troubleshooting

Confirm that the overcool protector is working prior to starting each test.

4.1.4  Specifications

Temperature setting is in degrees Celsius.

TABLE 4.1. 

REPLACEMENT

 

PARTS

 

FOR

 ES-OC1

ESPEC NO.

SYMBOL

DESCRIPTION

MFG. NO

6ABZ0005

OCP

Board OHP/OCP

HCP-T/21160277

6ABZ0006

OCP-CP

Selector OHP/OCP

21161318

 

 

OVERCOOL 

PROTECTOR 

Summary of Contents for PLATINOUS CHAMBER Series

Page 1: ...PLATINOUS CHAMBER SERIES OPTIONS MANUAL...

Page 2: ......

Page 3: ...8 Ports ES CP2 4 6 9 Purpose 9 Precaution 9 Operation 9 Shelf ES SS1 2 3 4 10 Purpose 10 Precaution 10 Installation Operation 10 Dry Air Purge ES DA5 10 11 Purpose 11 Installation 11 Operation 11 Mai...

Page 4: ...Operation 37 Maintenance 37 Specifications 38 Humidity Range 38 Replacement Parts 38 Bellcore GR 63 Low Humidity ES GR 63 40 Purpose 40 Operation 40 Maintenance 40 Replacement Parts 40 ES GR 63 41 Ch...

Page 5: ...corder Schematics 59 GPIB Computer Interface ES CM1 73 RS 232C Computer Interface Option ES CM2 73 SCP 220 Web Controller Option ES WEB 73 Chapter 5 Refrigeration Circuit 75 LN2 Gas Injector ES LN 76...

Page 6: ...iv Platinous Options Manual...

Page 7: ...Manual 1 Chapter 1 Introduction This manual has been written for users of the Platinous Sterling Series Chambers and particularly for technicians Read it thoroughly to obtain the maximum performance...

Page 8: ...from the chamber or to prevent damage to equipment Procedure Explains how to operate on a step by step basis Offers supplementary informa tion TABLE 1 1 DEGREES OF DANGER This mark means dangerous co...

Page 9: ...Platinous Options Manual 3 Chapter 2 Chamber Cabinet...

Page 10: ...the external window surface During operation at high temperature the exterior window surface may be hot FRAGILE GLASS The glass will break if hit or pressed with excessive force 2 1 3 Specifications T...

Page 11: ...ARKS LENGTH QTY NUMBER NAME NO 1 2ABG0019 DOOR ASSEMBLY 1 1 6AAL0008 LABEL CHAMBER LAMP 2 1 6ABW0018 SWITCH ROCKER SPDT MAINTAINED 3 1 6ACA0172 BALLAST FLUORESCENT 4 1 6ACM0135 COVER HANDY BOX BLANK 5...

Page 12: ...MARKS LENGTH QTY NUMBER NAME NO 1 2ABG0020 DOOR ASSEMBLY 1 1 6AAL0008 LABEL CHAMBER LAMP 2 1 6ABW0018 SWITCH ROCKER SPDT MAINTAINED 3 1 6ACA0172 BALLAST FLUORESCENT 4 1 6ACM0135 COVER HANDY BOX BLANK...

Page 13: ...ARKS LENGTH QTY NUMBER NAME NO 1 2ABG0021 DOOR ASSEMBLY 1 1 6AAL0008 LABEL CHAMBER LAMP 2 1 6ABW0018 SWITCH ROCKER SPDT MAINTAINED 3 1 6ACA0172 BALLAST FLUORESCENT 4 1 6ACM0135 COVER HANDY BOX BLANK 5...

Page 14: ...may not meet specifications During operation at low temperatures condensation or frost may form on the inner door surface During operation at high temperatures the resin on the port flange may discol...

Page 15: ...amber wall for wires tubes to chamber interior 2 3 2 Precaution Powering heat generating items in chamber can lead to thermal run away 2 3 3 Operation Ensure that port is sealed around wires tubes to...

Page 16: ...2 4 2 Precaution Avoid arranging test items such that they interfere with or block chamber airflow 2 4 3 Installation Operation Procedure 1 Insert support clips 4 into wall supports at desired shelf l...

Page 17: ...ing purged into the workspace when Time Signal No 9 Dry Air is set ON 2 5 4 Maintenance and Troubleshooting Checking Dry Air Desiccant every month Remove the water compartment box door and set the cha...

Page 18: ...r will be purple pink if the desiccant needs to be changed TABLE 2 2 REPLACEMENT PARTS ESPEC NO DESCRIPTION 6ABH0064 Valve solenoid 120 VAC 1 4 NPT 6ADD0027 Dryer 40 F Dew 4 9 CFM 6ADD0032 Meter flow...

Page 19: ...Platinous Options Manual Chamber Cabinet 2 5 5 ES DA...

Page 20: ...Chamber Cabinet 14 Platinous Options Manual 2 6 Canada CSA Modification Option ES CAN CSA 2 6 1 Purpose To make a chamber comply with the Canadian CSA standards...

Page 21: ...Platinous Options Manual Chamber Cabinet 2 6 2 ES CAN CSA...

Page 22: ...2 7 2 Specifications Controlled through controller time signal 8 A 3 4 HP blower provides 500 CFM of conditioned recirculating air to the cabinet through 8 ID by 96 long insulated ducts Add 20 Amps to...

Page 23: ...Platinous Options Manual Chapter 3 Water Circuit...

Page 24: ...e non recirculating water tank system 1 Locate the water tank system next to or behind the chamber 2 Lock water tank base casters to keep water system from moving 3 Connect the system water supply to...

Page 25: ...r to the water filling station Fill tank and replace lid 6 Move the water tank system back to chamber 7 Lock water tank base casters to keep water system from moving 8 Re connect the water system supp...

Page 26: ...in hose from the hose barb mounted near the top of the water tank 4 Unlock water tank base casters to allow movement of system 5 Roll the water tank system over to the water tank draining area Remembe...

Page 27: ...Platinous Options Manual Water Circuit 3 1 4 ES WT2...

Page 28: ...Water Circuit 22 Platinous Options Manual...

Page 29: ...Platinous Options Manual Water Circuit...

Page 30: ...Water Circuit 24 Platinous Options Manual...

Page 31: ...idge inlet 3 Connect cartridge outlet to chamber humidity water inlet port 4 Turn on water supply and check for leaks 3 2 3 Operation The de ionizing cartridge option requires water at a temperature o...

Page 32: ...tom Be sure the tubing has the tube clamps re installed 6 Close drain valve 8 7 Open shut off valve at supply to cartridge and check for leaks 3 2 5 Specification The de ionizing cartridge is designed...

Page 33: ...Platinous Options Manual Water Circuit 3 2 6 ES DW2...

Page 34: ...Water Circuit 28 Platinous Options Manual...

Page 35: ...nges are removed 4 Return and close the lids to their original state FIGURE 3 2 WATER LEVEL REGULATORS Do not re install float upside down The valve seat lock nut fitted on the lid of the wick pan wat...

Page 36: ...ow humidity dur ing low humidity operation Dry air package not operating properly Confirm that air is being supplied to the chamber within the speci fied pressure range Confirm that air is flowing fro...

Page 37: ...cuit 3 3 6 Humidity Range 3 3 7 Description of Respective Components 20 C 40 C 80 C 60 C 0 20 40 60 80 100 100 C RH 10 C 45 15 10 RH Time Signal 9 Time Signal 9 10 Compressed Air Inlet Water Compartme...

Page 38: ...CP T 21160277 6ADD0004 DRYER 5CFM SUB ASSY ES LH 6ADD0005 DRYER 10CFM SUB ASSY ES LH4 6AAU0013 F6 FUSE ABC 3 6ABU0027 CRMW1 RELAY 4PDT MY4 120VAC 6ABU0040 SSR5 RELAY SOLID STATE 240D25 6ABZ0006 SELECT...

Page 39: ...Platinous Options Manual Water Circuit 3 3 9 ES LH 4...

Page 40: ...Water Circuit 34 Platinous Options Manual...

Page 41: ...Platinous Options Manual Water Circuit...

Page 42: ...Water Circuit 36 Platinous Options Manual...

Page 43: ...active portion of the sensor The other piece is a 4 20 ma transmitter mounted remote from the sensor The extra low humidity range for his chamber can be obtained by setting Time Signal 9 and Time Sig...

Page 44: ...n troller System Heatless Desiccant dry air supplied to the chamber Time Signal No 9 and an additional humidity pan and heater for control at low humidity Time Signal No 10 Location Dry air package is...

Page 45: ...ELAY SOLID STATE 240D25 6ABZ0006 SELECTOR OHP 21161318 6ACJ0120 SENSOR HUMIDITY 24VDC 4 20MA HMM100 6ACJ0121 SENSOR HUMIDITY FILTER PTFE 219452SP 6AAK0022 SHEATHED HEATER 21110321 6ACJ0028 THERMOCOUPL...

Page 46: ...solenoid and humidity tray fill control are all disabled The EPR bypass solenoid is also locked ON While running Test 5 1 2 the time signals should be programmed as follows TS9 ON during steps 7 8 9...

Page 47: ...Platinous Options Manual Water Circuit 3 5 5 ES GR 63...

Page 48: ...Water Circuit 42 Platinous Options Manual...

Page 49: ...Platinous Options Manual Chapter 4 Electronic Devices Instrumentation...

Page 50: ...nt over sensitive operations the setting should be 10 C below the set value of the temperature humidity controller When the overcool protector is activated operation stops and the controller indicates...

Page 51: ...2 2 Operation 1 Pressing the Emergency Stop Switch shuts OFF control power to the equipment 2 To resume operation turn the switch in the direction of the arrows until it unlocks For normal chamber sto...

Page 52: ...Electronic Devices Instrumentation 46 Platinous Options Manual 4 2 3 ES ES1...

Page 53: ...nside the chamber A mating plug is supplied in the chamber accessory kit A Type T T C can be located on the DUT and connected to the plug and jack to monitor DUT temperature 4 3 3 Specifications Tempe...

Page 54: ...Electronic Devices Instrumentation 48 Platinous Options Manual 4 3 4 ES PTC...

Page 55: ...s wired to the controller for the purpose of product temperature control testing 4 4 2 Operation The Product Temperature Control Option includes the T C jacks plugs and wire required to wire the produ...

Page 56: ...Electronic Devices Instrumentation 50 Platinous Options Manual 4 4 4 ES PTCON...

Page 57: ...lectronics 5 to 55 C 23 to 131 F Humidity Measuring Range 0 to 100 RH Operating Temperature Range of Probe 70 to 180 C 94 to 356 F Accuracy including non linearity Hysterisis and repeatability Temp ra...

Page 58: ...lter is removed the sensor is exposed Take extra care to ensure the sensor is not touched or damaged Refer to the Solid State Sensor Manual for complete maintenance and calibration procedures TABLE 4...

Page 59: ...ure range of probe 70 to 180 C 94 to 356 F 5 4 Accuracy including non linearity Hysterisis and repeatability Temp range 20 to 40 C 2 RH 0 to 90 RH 3 RH 90 to 100 RH Temp range 40 to 180 C 2 5 RH 0 to...

Page 60: ...Electronic Devices Instrumentation 54 Platinous Options Manual...

Page 61: ...Signals ES TS6 4 6 1 Purpose Provide additional Time Event Signals for customer use 4 6 2 Specifications Location Option Panel Max Voltage 125 VAC Max Current 2 Amps TABLE 4 5 REPLACEMENT PARTS FOR E...

Page 62: ...Electronic Devices Instrumentation 56 Platinous Options Manual 4 6 3 ES TS6...

Page 63: ...Platinous Options Manual Electronic Devices Instrumentation...

Page 64: ...0 100 ES RHS3X ESX 2 3 4 6ABV0016 100 200 C 0 100 ES RTS3U ESU 2 3 4 6 Point 100mm Strip Chart Model No SR1006 0 D2 Schematic No 7ABG0072 6ABV0017 50 150 C 0 100 ES RTS3Z ESZ 2 3 4 6ABV0016 100 200 C...

Page 65: ...Platinous Options Manual Electronic Devices Instrumentation 4 7 3 Recorder Schematics...

Page 66: ...Electronic Devices Instrumentation 60 Platinous Options Manual...

Page 67: ...Platinous Options Manual Electronic Devices Instrumentation...

Page 68: ...Electronic Devices Instrumentation 62 Platinous Options Manual...

Page 69: ...Platinous Options Manual Electronic Devices Instrumentation...

Page 70: ...Electronic Devices Instrumentation 64 Platinous Options Manual...

Page 71: ...Platinous Options Manual Electronic Devices Instrumentation...

Page 72: ...Electronic Devices Instrumentation 66 Platinous Options Manual...

Page 73: ...Platinous Options Manual Electronic Devices Instrumentation...

Page 74: ...Electronic Devices Instrumentation 68 Platinous Options Manual...

Page 75: ...Platinous Options Manual Electronic Devices Instrumentation...

Page 76: ...Electronic Devices Instrumentation 70 Platinous Options Manual...

Page 77: ...Platinous Options Manual Electronic Devices Instrumentation...

Page 78: ...Electronic Devices Instrumentation 72 Platinous Options Manual...

Page 79: ...omputer Interface Option ES CM2 Refer to SCP 220 Communications Option Manual 4 8 2 SCP 220 Web Controller Option ES WEB Refer to SCP 220 Web Controller Manual Note If the chamber has CM1 or CM2 for C...

Page 80: ...Electronic Devices Instrumentation 74 Platinous Options Manual...

Page 81: ...Platinous Options Manual Chapter 5 Refrigeration Circuit...

Page 82: ...Fit the connecting fixture 1 4 SAE flare onto the LN2 cylinder 2 Connect the high pressure pipe 1 4 SAE flare connections Always insulate the high pres sure pipe before using the LN2 injection system...

Page 83: ...Refrigeration is ON 5 1 4 Specifications Temperature Pull Down Time 10 minutes In case of Type 2 and 3 chamber inside temperature at 23 C to 40 C ambient temperature at 20 C and non loaded 15 minutes...

Page 84: ...ON ASSEMBLY DRAWING NO 4 ES ALL ES LN H MODEL NO ESPEC NORTH AMERICA INC 4141 Central Parkway Hudsonville MI 49426 INCHES UNITS SCALE 1 2 11 9 1999 T EBELS DATE T EBELS TOLERANCE DRAWN DESIGNED MATERI...

Page 85: ...ATINOUS STERLING OPTIONAL EQUIPMENT REFRIGERATION GAUGE SPECIFICATIONS 1 Model 2 Description Integral Refrigeration Pressure Gauges 3 Purpose Observation of Refrigeration System Operating Pressures 4...

Page 86: ...LS DATE T EBELS TOLERANCE DRAWN DESIGNED MATERIAL 0 03 REVISION REMARKS LENGTH QTY NUMBER NAME NO 1 5ABG0424 GAUGE MOUNTING ANGLE 1 1 5ABS0009 TAG R 404A DISCHARGE 2 1 5ABS0010 TAG R 404A SUCTION 3 1...

Page 87: ...RIAL 0 03 REVISION REMARKS LENGTH QTY NUMBER NAME NO 1 5ABG0424 GAUGE MOUNTING ANGLE 1 1 5ABS0009 TAG R 404A DISCHARGE 2 1 5ABS0010 TAG R 404A SUCTION 3 1 5ABS0013 TAG R 508B DISCHARGE 4 1 5ABS0014 TA...

Page 88: ...Refrigeration Circuit 82 Platinous Options Manual...

Page 89: ...Platinous Options Manual Chapter 6 Appendix...

Page 90: ...ptions Manual 6 1 Option Location The installation position of the following options may differ when more than one option is installed 6 1 1 Options Installed On the Instrument Panel Overcool Protecto...

Page 91: ...Platinous Options Manual Appendix 6 1 2 Options Installed On the Option Panel Product Temperature Terminal Six Additional Time Signals Communications Connector...

Page 92: ...Appendix 86 Platinous Options Manual...

Page 93: ...March 22 2000 Rev 1 01 September 22 2000 Rev 1 02 November 10 2000 Rev 1 03 February 26 2001 Rev 1 04 April 13 2001 Rev 1 05 October 16 2001 Rev 1 06 December 11 2001 Rev 1 07 April 19 2002 Rev 1 08 J...

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