Equflow 6010BCPM001XX, Instruction Manual

Page: 3 / 50

Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual
3
Table of Contents
Table of Contents ----------------------------------------- 3
Table of Figures ------------------------------------------- 4
Introduction ------------------------------------------------- 4
Ordering Information ------------------------------------ 4
Specifications ---------------------------------------------- 5
General ------------------------------------------------------------ 5
Pulse Input ------------------------------------------------------- 5
Batch Controller Rate/Totalizer Display --------------- 6
Relays ------------------------------------------------------------- 6
Modbus
®
RTU Serial Communications ----------------- 7
60101044 Digital Input & Output Expansion Module
----------------------------------------------------------------------- 7
MeterView Pro -------------------------------------------------- 7
Compliance Information -------------------------------- 8
Electromagnetic Compatibility ---------------------------- 8
Safety Information ---------------------------------------- 9
Installation -------------------------------------------------- 9
Unpacking -------------------------------------------------------- 9
Panel Mounting Instructions ------------------------------- 9
Mounting Dimensions ------------------------------------ 10
Transmitter Supply Voltage Selection (P+, P-) ---- 10
Connections --------------------------------------------------- 11
Connectors Labeling -------------------------------------- 11
Power Connections --------------------------------------- 11
Pulse Signal Connections ------------------------------- 12
Modbus RTU Serial Communications ---------------- 12
Relay Connections ---------------------------------------- 12
Switching Inductive Loads ------------------------------- 13
F4 Digital Input Connections ---------------------------- 13
External Relay & Digital I/O Connections ----------- 14
Interlock Relay Feature ---------------------------------- 14
Basic Operation and Programming --------------- 15
Front Panel Buttons and Status LED Indicators -- 15
Controller Operation ---------------------------------------- 16
Batch Control Operation Example --------------------- 17
MeterView
®
Pro Software --------------------------------- 19
MeterView Pro Installation ------------------------------ 19
Display Functions and Messages ---------------------- 20
Setting Numeric Values ----------------------------------- 22
Setting Up the Batch Controller ( setup ) ------------- 23
Scaling and Calibration ---------------------------------- 24
Setting the Input Signal (
Input
) ----------------------- 24
Setting the Totalizer and Batching Features ( total )
----------------------------------------------------------------- 24
Setting the Input Units or Custom Tags ( units ) --- 24
Setting the Decimal Point (
dEc pt
) ------------------- 25
Programming the Batch Controller ( prog )----------- 25
Input Calibration Method (
InCAL
) ------------------ 26
K-Factor Calibration ( Factor ) ---------------------- 26
Scaling the Controller (
SCALE
) ---------------------- 27
Time Base, Total Conversion Factor & Total
Reset ------------------------------------------------ 27
Batch Start Mode (
mode
) ------------------------------ 28
Calibrating the Controller with External Source
(
Cal
) ------------------------------------------------- 28
Setting the Display Parameter & Intensity ( dsplay )
----------------------------------------------------------------- 29
Setting the Relay Operation (
relay
) ------------------ 30
Relay Assignment (
Assign
) ---------------------------- 31
Setting the Relay Action --------------------------------- 31
Setting Batch Control Relays --------------------------- 31
Programming Alarm Set and Reset Points --------- 32
Setting Fail-Safe Operation ----------------------------- 32
Programming Time Delay ------------------------------- 32
Relay Operation Details ----------------------------------- 33
Overview ----------------------------------------------------- 33
Relays Initialization --------------------------------------- 33
Fail-Safe Operation --------------------------------------- 33
Front Panel LEDs ----------------------------------------- 33
Automatic Reset (
Auto
) ---------------------------------- 34
Pump Alternation Control -------------------------------- 34
Setting Up the Interlock Relay (Force On) Feature 34
Sample Relay Operation -------------------------------- 35
Relay and Alarm Operation Diagrams ---------------- 35
High Alarm Operation (Set > Reset) ------------------ 35
Low Alarm Operation (Set < Reset) ------------------ 35
High Alarm with Fail-Safe Operation (Set > Reset)
----------------------------------------------------------------- 35
Low Alarm with Fail-Safe Operation (Set < Reset) 35
Rate Relay Sampling Operation ----------------------- 36
Total Relay Sampling Operation ----------------------- 36
Time Delay Operation ------------------------------------ 37
Reset Menu (
reset
) ----------------------------------------- 38
Control Menu (
Contrl
) ------------------------------------- 38
Setting Up the Password (
pass
) ------------------------ 38
Protecting or Locking the Controller ------------------ 38
Grand Total Reset Password & Non-Resettable
Total ---------------------------------------------------------- 39
Making Changes to a Password Protected
Controller ---------------------------------------------------- 39
Disabling Password Protection ------------------------ 39
Advanced Operation and Programming --------- 40
Advanced Features Menu & Display Messages --- 41
Function Keys Operation -------------------------------- 42
F4 Operation ------------------------------------------------ 42
Multi-Point Calibration & Scaling ---------------------- 42
Maximum/Minimum Readings -------------------------- 43
Noise Filter (
filter
) ------------------------------------- 43
Noise Filter Bypass (
bypass
) --------------------------- 43
Rounding Feature ( round ) ------------------------------ 43
Modbus RTU Serial Communications (
serial
) --- 44
Select Menu ( SElEct ) ------------------------------------ 44
Signal Conditioning Selection (
Functn
) ---------- 45
Low-Flow Cutoff ( CutofF ) --------------------------- 45
Total and Grand Total Count Direction (
Count
) 45
Programmable Function Keys User Menu ( user ) - 45
Troubleshooting ----------------------------------------- 47
Diagnostics Menu (
diag
) -------------------------------- 47
Determining Software Version ------------------------- 47
Reset Controller to Factory Defaults ----------------- 47
Factory Defaults & User Settings ---------------------- 48
Troubleshooting Tips -------------------------------------- 49