Epson Stylus Pro 7600 Photographic Dye Ink Service Manual Download Page 157

Page: 157 / 322

EPSON Stylus Pro 7600/9600

Revision A

Disassembly & Assembly

Summary

157

Figure 4-2. Disassembly Process Flowchart

4.3.1 Print Head

(p.171)

4.3.2 Damper ASSY

(p.173)

4.3.3 CR Board ASSY

(p.174)

4.3.4 Cutter Section

(p.175)

4.3.4.1 Cutter Holder ASSY

(p.175)

4.3.4.2 Cutter Solenoid

(p.177)

4.3 Disassembly and Assembly of Carriage (CR) Mechanism

(p.171)

4.3.7 CR Motor ASSY

(p.180)

4.4 Disassembly and Assembly of Paper Feed Mechanism

(p.185)

4.3.8 HEAD_SLIDE Sensor ASSY

(p.182)

4.3.9 CR_HP Sensor ASSY

(p.183)

4.3.10 CR Encoder Scale (Timing Fence)

(p.184)

4.5 Disassembly and Assembly of Ink Supply Mechanism

(p.192)

4.6 Disassembly and Assembly of Cleaning Mechanism

(p.198)

4.7 Disassembly and Assembly of Circuit Boards

(p.205)

4.2 Removing the Panel Unit and Housing

(p.158)

4.7.3 MAIN Board (C472 MAIN)

(p.207)

4.7.2 AC Inlet

(p.206)

4.7.1 Power Supply Board

(p.205)

4.6.1 Maintenance ASSY Removal

(p.199)

4.6.2 Pump Motor ASSY

(p.200)

4.6.3 Cap ASSY

(p.200)

4.6.4 Pump ASSY

(p.201)

4.6.5 Cleaner Head (Wiper)

(p.203)

4.4.1 PF Motor

(p.185)

4.4.4 Suction Fans

(p.189)

4.2.2 R Side Cover

(p.160)

4.2.3 L Side Cover

(p.163)

4.2.6 Rear Cover

(p.166)

4.2.4 I/H Cover

(p.164)

4.2.1 Panel Unit

(p.159)

4.2.5 H Top Cover

(p.165)

4.2.7 Paper Guide L2

(p.168)

4.2.8 Roll Paper Cover

(p.169)

4.2.9 Front Cover

(p.170)

4.5.1 C472_SUB-B Board

(p.192)

4.5.3 Cover Sensor ASSY

(p.197)

4.4.6 P_REAR Sensor ASSY

(p.191)

4.4.5 P_THICK Sensor/P_THICK Sensor_0.3

ASSY

(p.190)

4.5.2 I/H (Ink Holder) ASSY

(p.193)

Release Sensor (I/H Lever)

(p.193)

CSIC Relay Board

(p.193)

4.3.5 CR Encoder Sensor ASSY

(p.178)

4.3.6 P_EGDE Sensor ASSY

(p.179)

4.4.2 PF Encoder Sensor ASSY

(p.186)

4.4.3 Cautions when replacing the PF Loop Scale

(p.187)

4.6.6

Flushing Box ASSY

(p204)

Note: The italic bold characters represent

consumables or regular replacement parts.

Summary of Contents for Stylus Pro 7600 Photographic Dye Ink

Page 1: ...EPSONStylusPro7600 9600 Color Large Format Inkjet Printer SERVICE MANUAL SEIJ01017 ...

Page 2: ...owever should any errors be detected SEIKO EPSON would greatly appreciate being informed of them The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof EPSON is a registered trademark of SEIKO EPSON CORPORATION General Notice Other product names used herein are for identification purpose only and may be trademarks o...

Page 3: ...NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS WARNING 1 REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN 2 MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE LISTED ON THE SERIAL NUMBER RATING PL...

Page 4: ... servicing the product APPENDIX Provides the following additional information for reference Connector pin assignments Electric circuit boards components layout Electrical circuit boards schematics Exploded diagram Parts List Symbols Used in this Manual Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present ...

Page 5: ...Revision Status Revision Date of Issue Description A May 10 2002 First release ...

Page 6: ...s 28 1 2 11 1 Accessories and Options for Stylus Pro 7600 28 1 2 11 2 Accessories and Options for Stylus Pro 9600 29 1 3 External View and Parts Names 30 1 4 Operating Panel 31 1 4 1 Buttons and Functions 31 1 4 1 1 Functions of Buttons 31 1 4 1 2 LEDs 32 1 4 2 Indications on the Panel 33 1 4 2 1 lED Indications in Normal Mode 33 1 4 2 2 LCD Indications in Normal Mode 34 1 4 3 SelecType 35 1 4 3 1...

Page 7: ... 89 1 5 Controller 90 1 6 Interfaces 91 1 6 1 Parallel Interface 91 1 6 1 1 Compatibility Mode 91 1 6 1 2 Nibble Mode 93 1 6 1 3 ECP Mode 94 1 6 2 USB interface 95 1 6 3 Optional Interface 96 1 6 4 Supplements 97 1 7 Optional Units and Consumables 98 1 7 1 Ink Cartridge 98 1 7 2 Cleaning cartridge 99 1 7 3 Draining cartridge 99 1 7 4 Maintenance Tank 99 Chapter 2 Operating Principles 2 1 Overview ...

Page 8: ... 3 2 4 21 Ink type error setting on printer body side 00010022 143 3 2 4 22 RTC analysis error 00010023 143 3 2 4 23 CSIC ROM communication error 00010025 144 3 2 4 24 RTC communication error 00010026 144 3 2 4 25 Head error 00010028 144 3 2 4 26 Unidentified NMI 00010029 144 3 2 4 27 CR ASIC ECU error 0001002A 144 3 2 4 28 PF ASIC ECU error 0001002B 144 3 2 4 29 NVRAM error 00020000 144 3 2 4 30 ...

Page 9: ...wer Supply Board 205 4 7 2 AC Inlet 206 4 7 3 MAIN Board C472 MAIN 207 4 7 4 DIP Switch and Jumper Setting at Factory before Shipment 209 Chapter 5 Adjustment 5 1 Overview 211 5 1 1 Cautions 211 5 1 2 Adjustment Tools 211 5 1 3 Procedure for Adjustment Work 212 5 1 4 Adjustment Items 212 5 1 4 1 Print Head Adjustment 212 5 1 4 2 Main Board Adjustment 213 5 1 4 3 CR Motor Adjustment 214 5 1 4 4 PF ...

Page 10: ... 256 5 2 3 21 Counter Clear 257 5 2 4 Cleaning 259 5 2 5 Print 259 5 2 6 Parameter 260 5 2 6 1 Parameter Initialize 261 5 3 Mechanism Adjustment 263 5 3 1 Overview 263 5 3 2 CR Timing Belt Tension Adjustment 263 5 3 3 PF Timing Belt Tension Adjustment 264 5 3 4 P_THICK_0 3 P_THICK Sensor Mounting Plate Position Adjustment 265 5 3 5 Cover Sensor ASSY Mounting Position Adjustment 267 5 3 6 CR Encode...

Page 11: ...C H A P T E R 1 PRODUCTDESCRIPTION ...

Page 12: ...various media Automatic roll paper cutter manual cutter Automatic loading cut sheet Borderless print for right and left Compatibility with other LFPs Commands are upper compatible with Stylus Pro 10000 Stylus Pro 10000CF Stylus Pro 9000 Stylus Pro 9500 Stylus Pro 7000 and Stylus Pro 7500 The latest RIP technology CPSI Pro software RIP Table 1 1 Throughput Stylus Pro 7600 EPSON media Quality Resolu...

Page 13: ...en Stylus Pro 7600 and Stylus Pro 9600 Item Stylus Pro 7600 Stylus Pro 9600 Product Specifications Maximum paper width 610mm About 24 inches A1 size supported 1118m About 44 inches B0 size supported RAM capacity 32MB 16Mbit 2 IC600 601 not mounted 64MB 16Mbit 4 Option Take up Reel Unit Not supported CN30 not mounted Supported 220 ml ink cartridge Not supported Supported ...

Page 14: ... specification is not described in the user s manual Typeface Bit map LQ font EPSON Courier 10 cpi NOTE This specifications is not described in the user s manual 1 2 3 Control Code Control code ESC P Raster ESC P3 NOTE This specifications is not described in the user s manual 1 2 4 Paper Feed Paper feeding Friction feed Line spacing 1 6 inch or programmable at 1440 inch Paper path Roll paper manua...

Page 15: ... specifications Paper Size Note Within roll size Roll Size 2 inch core 103 mm ext diameter maximum for 1 roll setting 3 inch core 150 mm ext diameter maximum for 1 roll setting Thickness 0 08 0 11 mm Weight 64 90gf m2 Type Plain paper Recycle paper Table 1 6 Acceptable Roll Paper Sizes Acceptable Paper Core Model Paper Size 2 inch core Stylus Pro 7600 203mm 610 mm W 45 m H Stylus Pro 9600 203 mm 1...

Page 16: ...r With any other paper proper paper feeding and satisfactory print quality are not ensured Paper Size The sizes indicated in bold italic are only for Stylus Pro 9600 Note Only for Stylus Pro 9600 Thickness 0 08 1 5 mm paper length 279 mm 728 mm 0 08 0 5 mm paper length 728 mm 1580 mm NOTE 1 Paper should have no wrinkles tears or folds and the surface should be smooth 2 0 08 1 50 mm paper thickness...

Page 17: ... 400mm 500mm 600mm are supported for Europe 5 Mechanism clips print data out of over printable area for borderless print BORDERLESS PRINT WIDTH Borderless print for right and left is assured with following paper width 4 Paper width Table 1 10 Stylus Pro 7600 Stylus Pro 9600 Japan 8 210 mm 10 12 14 16 20 24 36 44 USA Europe 8 210 mm 10 300 mm 12 14 400 mm 16 500 mm 20 600 mm 24 36 44 C H E C K P O ...

Page 18: ...2 0 13 Premium Glossy Photo Paper 2 0 18 Premium Semigloss Photo Paper 2 0 18 Photo Glossy Paper Photo Grade Glossy Paper 2 0 17 Photo Semigloss Paper Photo Grade Semigloss Paper 2 0 18 Premium Glossy Photo Paper 250 3 0 26 Premium Semigloss Photo Paper 250 3 0 26 Premium Semimatte Photo Paper 250 3 0 26 Premium Luster Photo Paper 3 0 26 Watercolor Paper Radiant White 3H 0 29 Smooth Fine Art Paper...

Page 19: ...ze core spindle Paper thickness mm Auto cut Borderless 8 210 mm 10 30cm 12 14 40cm 16 50cm 20 22 60cm 24 36 44 Name Japan USA Europe Asia 203 210 254 300 305 356 400 406 500 508 560 600 610 914 1118 Presentation Matte Paper 2 0 20 Semigloss Photo Paper Asia Europe Semi Gloss Paper Heavy Weight US 2 0 21 Glossy Photo Paper Asia Europe Glossy Paper Heavy Weight US 2 0 23 Doubleweight Matte Paper 2 0...

Page 20: ...ment Sheet Pigment Characteristic Media size Black INK Paper thickness mm A4 LTR A3 B Super A3 B A2 C B2 A1 D 24 30 30 40 36 44 Name Japan USA Europe Asia MK 2 MK LK PK LK 210 297 216 279 297 420 279 432 329 483 420 594 432 559 515 728 728 1030 559 864 610 762 762 1016 914 1118 Glossy Paper Photo Weight Watercolor Paper Radiant White Smooth Fine Art Paper 0 67 Textured Fine Art Paper TBD 0 67 Enha...

Page 21: ... platen sponge width is less than 3mm the maximum surplus print quantity without ink discharge onto the platen 0mm 3mm is printable area Figure 1 1 Printable Area Table 1 15 Printable Area Item Roll paper Sheet Model Dimension PW Paper width Roll paper Stylus Pro 7600 203 mm 610 mm Stylus Pro 9600 203 mm 1118 mm Sheet Stylus Pro 7600 203 mm 610 mm Stylus Pro 9600 203 mm 1118 mm PL Paper length Rol...

Page 22: ...he printer from the pause status by pressing the Pause button Then paper is fed backward and printer enters on line Table 1 16 Paper Set Lever Lever Position Description In the rear Position for paper setting You can set paper In the front Ready to print position Paper is held with the paper holder C A U T I O N Do not use the auto cutting function with any paper for which auto cutting is prohibit...

Page 23: ... 8 1 Total Print Volume Stylus Pro 7600 50 000 pages 6 5million pass approx A1 360 360 M F Bi D Stylus Pro 9600 20 000 pages 5million pass approx B0 360 360 M F Bi D 1 2 8 2 Print Head Life Monochrome 28billion shot nozzle Color 28billion shot nozzle 1 2 8 3 Maintenance Tank Life Stylus Pro 7600 11 000 pages approx A1 plain paper Speed mode continuous print Stylus Pro 9600 5 000 pages approx B0 pl...

Page 24: ...1 For storage check that the print head is capped 2 Before transportation check that the print head is capped remove the ink cartridges and close the ink cartridge cover 3 If the power to the printer is OFF with the printer head uncapped turn the power ON with the ink cartridges installed Then wait until capping is completed and turn the power OFF 4 If the printer is left standing at temperature o...

Page 25: ... with the dedicated stand Stylus Pro 7600 ejects paper downward To prevent the ejected paper from being obstructed install the printer on a table or desk 60 to 80 cm high above the floor and provide the printer with a 60 cm or more space in front In doing so locate the front rubber feet of the printer close to the front end of the table or the desk Figure 1 3 Surrounding Space Stylus Pro 7600 with...

Page 26: ...brought down toward the rear 2 For frontward paper eject the paper exit tray is brought down toward the front 1181 21 1100 754 11 1033 94 604 94 560 91 Model Condition Width W Depth D Height H mm Stylus Pro 7600 Printer body 1100 805 561 Rearward paper eject 1100 754 1181 Frontward paper eject 1100 1034 1181 Stylus Pro 9600 Frontward paper eject 1624 691 1178 Rearward paper eject 1624 697 1178 Fro...

Page 27: ...Overall Dimensions of Stylus Pro 9600 Weight Note Excluding the ink cartridges 1178 41 1624 1 1076 33 697 Model Condition Weight Stylus Pro 7600 Printer body without feet mounted About 43 5 kg Feet About 10 5 kg Stylus Pro 9600 Printer body without feet mounted About 62 0 kg Feet About 22 5 kg ...

Page 28: ... Utility Utility Software Guarantee Card Card holder Carton Box Special Options Special stand PX70MCU Manual cutter unit 24 PX70MCU Normal tension spindle 24 2 3 PX70RPSD Black ink replacement kit Draining cartridge Cleaning cartridge Special Consumables Ink cartridge 110ml Note The 220 ml ink cartridges are supported only by Stylus Pro 9600 Special paper Refer to 1 2 5 Paper Specifications p 15 f...

Page 29: ...rmal tension spindle 44 2 3 PX90RPSD High tension spindle 44 2 3 PX90HSD Black ink replacement kit Draining cartridge Cleaning cartridge Special Consumables Ink cartridge 110 ml 220 ml only for pigment Note The 220 ml ink cartridges are supported only by Stylus Pro 9600 Special paper Refer to 1 2 5 Paper Specifications p 15 for paper type and size Maintenance tank Options common to other printers ...

Page 30: ...ort Control Panel Control Panel Paper Set Lever Paper Feed Slot Maintenance Tank Dedicated Stand Stylus Pro 7600 Option Stylus Pro 9600 Standard Ink Cartridge Box Clamp Paper Receive Basket Stylus Pro 7600 Option Stylus Pro 9600 Standard Parallel Interface Connector AC Inlet USB Interface Connector Connector Cover Connector for Take up Drive Unit Stylus Pro 9600 only Note Shown above is Stylus Pro...

Page 31: ... mode Maintenance mode SelecType During printing Printer status menu shift Except above Panel setting mode shift Cutter replace menu press for 5 seconds Selection of SelecType menu major categories Cut Eject Eject sheet 1 Feed roll paper from cutter mark to cutting position and cut Auto Cut 1 Feed roll paper to the manual cutting position cutter OFF 1 Confirm and save setting values Paper Feed Pap...

Page 32: ...er recognition error or paper sheet eject failure Pause Green On Pause Blink Cleaning print head or ink drying Ink Out K1 Red On Black ink1 end or wrong black ink Blink Black ink1 low Ink Out K2 Red On Black ink2 end or wrong black ink Blink Black ink2 low Ink Out C Red On Cyan ink end or wrong cyan ink Blink Cyan ink low Ink Out M Red On Magenta ink end or wrong magenta ink Blink Magenta ink low ...

Page 33: ...et timer IC reset NVRAM clear On Maintenance call On for 100ms at intervals of 5 seconds F W updating completed On Table 1 24 Displayed functions Indicator status Print ready On In SelecType mode Off During pause Off During ink drying time Blink During ink sequence Blink Other errors Off Fatal error Blink Reset timer IC reset NVRAM clear On Ink end warning Blink F W updating completed On Table 1 2...

Page 34: ...per jam PAPER JAM Cover open COVER OPEN Paper set lever is released during operation SECURE PAPER LEVER Paper cutting error PAPER NOT CUT Paper not straight PAPER NOT STRAIGHT Paper check error RELOAD PAPER End of roll PAPER OUT Problem with paper output sheet RELOAD PAPER Ink out INK OUT Ink low INK LOW 1 No ink cartridge NO INK CARTRIDGE Defective ink cartridge SET INK CARTRIDGE Wrong cartridge ...

Page 35: ...select mode if the setting value can be changed The represents the current setup value 5 When the Enter button is pressed in the setting value select mode the displayed setting value is entered as the current setting value If it has a corresponded operation it is started No operation occurs if is already displayed 6 It returns to the setting item select menu by pressing the Paper Source button in ...

Page 36: ...FF p 42 Detect skew error PAPERALIGNCHK ON OFF p 42 Job timeout setting TIMEOUT OFF 30sec 60sec 180sec 300sec p 42 No margin print setting NO MARGIN L R ONLY 1 CUT 2 CUTS p 43 Cutter adjustment CUTTER ADJ EXEC p 44 Auto margin refresh REFRESH MRGN ON OFF p 44 Initialize setting value INITSETTING EXEC p 45 Test print menu TESTPRINTMENU Nozzle check pattern print NOZZLECHECK PRINT p 45 Status print ...

Page 37: ...nter Ink counter USECOUNT INK xxxxx x ml p 50 Paper counter PPR xxxxx x cm Use counter clear Ink counter clear USECOUNTCLR INK EXEC p 50 Paper counter clear PAPER EXEC Job history 10 jobs JOBHISTORY No 0 No 9 p 50 Job history clear JOB HSTRY CLR EXEC p 50 Total print pages TOTAL PRINTS nnnnnnPG Max 6 figures p 50 Use life Cutter life SERVICELIFE CUTTER XXXXXXX XXXXX is one of followings 0 nn E F E...

Page 38: ...t after change SELECTINKSET Select 2 types from following depending on the situation 1 PHOTO 2 LGT 1 MAT 2 MAT 1 MAT 2 LGT 1 PHOTO 2LGT 2 cartridges change 1 MAT 2 LGT 1 MAT 2 MAT 2 cartridges change Set draining cartridge INSERTDRAINING CARTRIDGEIN X Ink draining DRAINING xxx Set cleaning cartridge INSERTCLEANING CARTRIDGEIN X Cleaning CLEANING xxx Cleaning solution draining DRAINING xxx Set drai...

Page 39: ...9 190CPS 3 K1 1 5 9 Bi D adjustment All color 240CPS VSD1 Total 7 colors 1 K1 1 Y 1 5 9 240CPS VSD2 Total 7 colors 2 K1 2 Y 1 5 9 190CPS VSD4 Total 7 colors 3 K1 3 Y 1 5 9 Head gap adjustment Uni D 240CPS VSD1 Total 6 colors K1 is standard 1 K2 1 5 9 1 Y 1 5 9 240CPS VSD2 Total 6 colors K1 is standard 2 K2 1 5 9 2 Y 1 5 9 190CPS VSD4 Total 6 colors K1 is standard 3 K2 1 5 9 3 Y 1 5 9 Table 1 28 Pa...

Page 40: ...ickness sensor PH command Panel SN command Actual PG position Note Less than 0 3mm 00H Narrow Minimum 1 Standard Minimum 1 Wide Small Wider Middle 01H 06H Narrow Minimum Minimum Small Minimum Middle Small Big Middle Standard Minimum Minimum Small Small Middle Middle Big Big Wide Minimum Small Small Middle Middle Big Big Big Wider Minimum Middle Small Big Middle Big Big Big 07H 12H Big More than 0 ...

Page 41: ...ge only margin and doesn t change image size If margin 3 mm is set Printing positions of vertical line and horizontal line are same as the theoretical paper size If margin 15 mm or Top Bottom15 mm is set Printing positions of vertical line and horizontal line are widened by 12 mm for all sides or only top and bottom See Figure 1 8 If printable area is more than X 15 mm from the right edge of paper...

Page 42: ...are applied to sheets and auto loading The above mentioned paper width detection OFF sequence is just for the first page in the case of roll paper The paper auto cutting function does not check whether paper is cut successfully or not 1 4 3 9 Detect Skew Error With PAPER NOT STRAIGHT OFF setting the PAPER NOT STRAIGHT error will not be displayed and printing will be continued With this setting eve...

Page 43: ... paper on the border of image After JOB is completed it cuts off paper at the end of image 4 sides no margin 2 cuts Left right and top bottom margin can be set to 0 Cutting methods are following After JOB is started it cuts off the paper edge with the minimum margin during printing It cuts off paper at the end of image each page It cuts off paper after paper feeding with the minimum margin 3 Table...

Page 44: ...not operated 2 Setting value can be selected from 1 to 17 with Paper Feed button Level structure of Cutter position adjustment menu Cutter position adjustment pattern Output paper size A4 Font Built in font Print sample See following picture Figure 1 10 Cutter position adjustment pattern Number in print pattern and cutter position 1 4 3 13 Auto margin refresh When this setting is ON paper edge is ...

Page 45: ...zzle check pattern 7 figures bbbbbbb total ink counter just before print the nozzle check pattern 7 figures ccccccc value of aaaaaaa bbbbbbb 7 figures ddddd d total paper counter just before print the last nozzle check pattern 5 1 figures eeeee e total paper counter just before print the nozzle check pattern 5 1 figures fffff f value of ddddd d eeeee e 5 1 figures Figure 1 11 Nozzle Check Pattern ...

Page 46: ...1 4 2 XX XX XX XX XX XX XX Color Adjust ID information ID2M Type B Whether optional Type B I F is mounted or not Current Setting Setting contents of PRINTER SETTING MENU in SelecType mode Printer Status Version Installed firmware version Total Print Total number of printed sheets Use Ink Ink consumption counter value total cumulative consumption by printing flushing and cleaning Use Paper Paper co...

Page 47: ...F Ink Cartridge Manufacturer EPSON GENUINE INK EPSON GENUINE INK EPSON GENUINE INK Ink Type Pigment Pigment Pigment Ink Color Photo Black LightBlack Cyan Ink Capacity 110ml 110ml 110ml Ink Left E F E F E F Production Date 02 03 02 03 02 03 Expire Date 03 10 03 10 03 10 Ink Life 06 months 06 months 06 months Passed 02 months 02 months 02 months Printable Sheet 120 pages 120 pages 120 pages EPSON GE...

Page 48: ...6 ml Used Paper 12345 mm w x 12345 mm h Print Start Time 00 00 0000 00 Used Time 12345678 min No 3 Doc Name User Name I F Type Unknown Job State Complete UsedInk 123 456 ml Used Paper 12345 mm w x 12345 mm h Print Start Time 00 00 0000 00 Used Time 12345678 min No 4 Doc Name User Name I F Type Unknown Job State Complete UsedInk 123 456 ml Used Paper 12345 mm w x 12345 mm h Print Start Time 00 00 0...

Page 49: ...anel for ink end 2 When initial filling is done by user after the package opened ink consumption for initial filling is subtracted and ink remaining of each ink cartridge is displayed as 100 Ink use count is started at that time When ink cartridge is replaced ink use is counted displayed according to Ink system specifications 1 4 3 21 Maintenance tank count How to calculate Present available rate ...

Page 50: ...imeter Manual paper feeding is not counted NOTE 1 Paper used within JS JE command range is accumulated and displayed 2 When there is no value to be displayed the panel displays 1 4 3 23 Clear use counter Clear ink used counter Reset Ink used to 0 Clear paper used counter Reset Paper used to 0 1 4 3 24 Job history display Job NO It is a Job number saved in the printer The latest job is NO 0 Paper u...

Page 51: ...er of CR scan times Note 1 pass 1 round trip Display Life Maintenance Req It is happened when the life is less than 4 Fatal error When the remainder of the life is judged to be 0 by taking into account damage to the tube service call occurs Counter clear When CLEAR COUNTERS CR MOTOR or CLEAR COUNTERS CR TOTAL in Maintenance mode 2 is executed the counter is cleared 100 81 E F 80 61 E F 60 41 E F 4...

Page 52: ...ll and stops counting up at the maximum of positive number It counts not only with panel display but also with trouble analysis from NVRAM detailed data Head unit life monitor How to calculate The numbers of dot injection for each color are added up the number of injecting assured dots per nozzle 96 nozzles is calculated as the life and it is calculated with the most number of total dots in each D...

Page 53: ...cuted the counter is cleared Count continuance Same as PF motor 1 4 3 28 Suction adjustment for paper setting and indicator display Users can adjust paper suction to set paper easily only when paper set lever is released and paper is detected with rear sensor Followings are displayed on the LCD panel at that time LCD display Note Indicator 3 levels Suction display 100 81 E F 80 61 E F 60 41 E F 40...

Page 54: ...ed displayed according to Ink system specifications 3 When initial filling is done by user after the package opened maintenance tank indicator is displayed with h01 font for 100 76 remaining and h03 font for 75 61 Ink type Panel display position Black1 8 th on the lower line Black2 9 th on the lower line Cyan 10 th on the lower line Magenta 11 th on the lower line Light Cyan 12 th on the lower lin...

Page 55: ...Job information Information Explanation Range Capacity The quantity of saved job information The quantity of saved job information in NVRAM 0 10 1byte Information No Saving order 0 9 1byte ID No Job ID No 0 255 255 0 1 1byte Using I F Using I F type 00 Unknown 01 Parallel 02 USB 03 Option I F FF I F is not used 1byte Job status Current job status 00 Unknown 01 Printing 02 Complete 03 Abort 1byte C...

Page 56: ...alues and Printing Modes p 88 for selectable MW mode at MW print adjustment 2 It prints with PG small or PG big depending on detection result of paper thickness sensor Table 1 38 Relationship between Pattern Numbers and Paper Thickness Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Paper thickness 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 Table 1 39 Paper setup Operatio...

Page 57: ...cType Paper Source 00 99 Paper Feed PAPER CONFIG CUT METHOD CUT METHOD 3 STEP SelecType CUT PRESSURE 00 00 100 CUT METHOD 3 STEP 4 STEP PRINTING ALGNMENT PATTERN THICKNESS NUM 1 1 17 SUCTION NORM LOW PRINT ADJ 5 1 5 9 PPR FEED ADJ 0 00 1 00 1 00 DRYING TIME 00 0sec 10 0 00 0 THICKNESS PAT PRINT Paper Source 4 STEP Paper Feed PAPER CONFIG PPR FEED ADJ PPR FEED ADJ 0 00 SelecType Paper Source 1 00 1...

Page 58: ...speed 240 cps Pattern height 96 dots Color Black Print direction Upper patterns Leftward Lower patterns Rightward Pattern interval Upper patterns Equal intervals Lower patterns Centered on base position for gap adjustment value and displaced by an equal distance left and right Details are described in next clause Table 1 42 Numbers in print pattern 1 2 3 15 16 17 Paper thickness mm 0 0 0 1 0 2 1 4...

Page 59: ...is assumed with changes in paper thickness X AC AB AD AC This adjustment value is saved into NVRAM and can be changed Example With 0 2 mm gap adjustment paper thickness Figure 1 17 Displacement of Paper Thickness Detection Pattern Table 1 43 Pattern number Displacement of bottom pattern relative to top pattern Pattern number Displacement of bottom pattern relative to top pattern 1 2X 10 7X 2 1X 11...

Page 60: ...n paper thickness Setting 1 Set the paper 2 Select the gap adjustment menu from the panel 3 Set to STD for 0 2mm or 1 2mm EPSON paper When other paper is set individually set thickness in units of 0 1mm 4 Select the adjustment pattern to be printed Bi D Black Bi D all or Uni D individual and print PRINTING ALGNMNT PATTERN is displayed 5 Check the printed adjustment patterns and enter the number of...

Page 61: ...3 In this case adjustment value is saved into PG0 7mm area as a special setting for glossy media paper thickness 0 3mm This is used when glossy media is specified with paper adjustment value of paper feed adjustment setting command 4 Even when paper thickness sensor detects thin paper less than 0 7mm PG is set as 2 6mm if paper thickness setting is more than 0 7mm 5 When paper thickness sensor det...

Page 62: ...d Paper Feed Paper Feed Paper Feed Paper Feed SelecType Paper Source 1 K2 1 Y 2 K2 2 Y 3 K2 3 Y Enter 1 K1 5 1 Y 5 Enter 2 K1 5 Enter 2 Y 5 Enter 3 K1 5 Enter 3 Y 5 Enter Enter ALIGNMENT Bi D ALL Paper Feed Paper Source Paper Feed Paper Feed Paper Feed Paper Feed Paper Feed SelecType Paper Source 1 K1 1 Y 2 K1 2 Y 3 K1 3 Y Enter 1 K1 5 2 K1 5 Enter 3 K1 5 Enter Paper Feed Paper Source Paper Feed P...

Page 63: ...PS Nozzle No Bi D All 1 K1 VSD1 240 1 K2 VSD1 240 2 C VSD1 240 3 M VSD1 240 4 LC VSD1 240 5 LM VSD1 240 6 Y VSD1 240 7 2 K1 VSD2 240 1 K2 VSD2 240 2 C VSD2 240 3 M VSD2 240 4 LC VSD2 240 5 LM VSD2 240 6 Y VSD2 240 7 3 K1 VSD4 190 1 K2 VSD4 190 2 C VSD4 190 3 M VSD4 190 4 LC VSD4 190 5 LM VSD4 190 6 Y VSD4 190 7 Uni D All 1 1 K2 VSD1 240 2 C VSD1 240 3 M VSD1 240 4 LC VSD1 240 5 LM VSD1 240 6 Y VSD...

Page 64: ...essage is displayed every 1 second corresponded slot LED blinks and go back to step 3 2 LCD panel message NOT ENOUGH INK RELEASE INK LEVER 4 Following messages are displayed every 1 second repeatedly and all slot LEDs are OFF after necessary ink remaining for initial filling is checked LCD panel message REMOVE ALL INK CARTRIDGES RELEASE INK LEVER 5 Following message is displayed after the lever is...

Page 65: ... the cartridge is installed in a slot except XX following messages are displayed every 1 second and XX slot LED blinks until the cartridge is removed Go back to step 8 1 LCD panel message INSERT CARTRIDGE IN CORRECT SLOT RELEASE INK LEVER 3 Ink ejection starts and following message is displayed LCD panel message DRAINING XXX 0 100 4 Following messages are displayed every 1 second and XX slot LED b...

Page 66: ...responded operation it is started No operation occurs if is already displayed 6 It returns to the setting item select menu by pressing the Paper Source button in the setting value select mode It returns to the setting menu select mode by pressing the Paper Source button in the setting item select menu Termination 1 The printer is ready for printing following reset after selecting the panel display...

Page 67: ...nth Table 1 46 Maintenance mode 1 setup items continued Top menu Panel display Item menu 1 Panel display Item menu 2 Panel display Setup value Ink information menu CRTG INFO MENU Ink information M M CARTRIDGE Manufacture logo MANUFACT M EPSON Ink color CARTRIDGE M MAGENTA Ink type INK TYPE M PIGMENT DYE Ink capacity INK CAP M 110ml 220ml Ink remaining INK LEFT M E F E F E F E F E F E F Product dat...

Page 68: ...pacity INK CAP LM 110ml 220ml Ink remaining INK LEFT LM E F E F E F E F E F E F Product date PROD DATE LM YY MM Expire date EXPIR DATE LM YY MM Ink life after open INK LIFE LM MM Month Passed time after open AGE LM MM Month Ink information Y Y CARTRIDGE Manufacture logo MANUFACT Y EPSON Ink color CARTRIDGE Y YELLOW Ink type INK TYPE Y PIGMENT DYE Ink capacity INK CAP Y 110ml 220ml Ink remaining IN...

Page 69: ...YY MM form Expire date Ink expire date information saved in CSIC of each ink cartridge is displayed Ink life after open Ink life information saved in CSIC of each ink cartridge is displayed Passed time after open Passed time after opened of each ink cartridge is displayed NOTE These are displayed every color K Y SSN MENU Paper feed adjustment table m2 value set by mechanism sequence command Paper ...

Page 70: ...ON while pushing the Paper source Cut Eject and Paper Feed buttons Operation 1 The setting menu select mode is selected after power ON 2 Each setting menu is displayed one after another by pressing Paper Feed buttons in the setting menu select mode It is shifted to setting item select menu by pressing the SelecType button Setting menu is displayed on the upper line and Setting item is displayed on...

Page 71: ...7295 Decimal Head unit M life counter value HEAD M 0 4294967295 Decimal Head unit LC life counter value HEAD LC 0 4294967295 Decimal Head unit LM life counter value HEAD LM 0 4294967295 Decimal Head unit Y life counter value HEAD Y 0 4294967295 Decimal Flashing box FL BOX 0 4294967295 Decimal Cleaning unit life counter value CLEANER 0 4294967295 Decimal Sponge for borderless print counter SPONGE 0...

Page 72: ...Energy star non sleep mode total time E6 nnnnnnnnnn Paper sensor total energization time E7 nnnnnnnnnn Suction fan total energization time E8 nnnnnnnnnn Front cover open close times E9 nnnnnnnnnn Temperature at print less than 15 C E10 nnnnnnnnnn Temperature at print 15 C 20 C E11 nnnnnnnnnn Temperature at print 20 C 25 C E12 nnnnnnnnnn Temperature at print 25 C 30 C E13 nnnnnnnnnn Temperature at ...

Page 73: ...ment date last time S18 YY MM DD Ink replacement date 2 times before S19 YY MM DD Ink type replacement times S20 nnnnnnnnnn Ink replacement date last time S21 YY MM DD Ink replacement date 2 times before S22 YY MM DD Ink type replacement times S23 nnnnnnnnnn Ink replacement date last time S24 YY MM DD Ink replacement date 2 times before S25 YY MM DD Ink type replacement times S26 nnnnnnnnnn Ink re...

Page 74: ...ot 1 for dye model 110ml A16 nnnnnnnnnn Ink cartridge replacement times P K K in slot 1 for dye model 220ml A17 nnnnnnnnnn Ink cartridge replacement times L K K in slot 2 for dye model 110ml A18 nnnnnnnnnn Ink cartridge replacement times L K K in slot 2 for dye model 220ml A19 nnnnnnnnnn Ink cartridge replacement times M K 110ml A20 nnnnnnnnnn Ink cartridge replacement times M K 220ml A21 nnnnnnnn...

Page 75: ... times before B18 xxxxxxxxxxxxxxxxx Each color ink replacement date Magenta this time B19 YY MM DD Each color ink vendor Magenta this time B20 xxxxxxxxxxxxxxxxx Each color ink replacement date Magenta last time B21 YY MM DD Each color ink vendor Magenta last time B22 xxxxxxxxxxxxxxxxx Each color ink replacement date Magenta 2 times before B23 YY MM DD Each color ink vendor Magenta 2 times before B...

Page 76: ...ch color ink replacement date Yellow last time B39 YY MM DD Each color ink vendor Yellow last time B40 xxxxxxxxxxxxxxxxx Each color ink replacement date Yellow 2 times before B41 YY MM DD Each color ink vendor Yellow 2 times before B42 xxxxxxxxxxxxxxxxx Table 1 48 Maintenance mode 2 setup items continued Top menu Panel display Item menu 1 Panel display Item menu 2 Panel display Setup value ...

Page 77: ...s of each paper size Roll paper width 7 P16 nnnnnnnnn Print length of each paper size Roll paper width 8 P17 nnnnnnnnn Paper ejection times of each paper size Roll paper width 8 P18 nnnnnnnnn Print length of each paper size Roll paper width 9 P19 nnnnnnnnn Paper ejection times of each paper size Roll paper width 9 P20 nnnnnnnnn Print length of each paper size Roll paper width 10 P21 nnnnnnnnn Pape...

Page 78: ...nn Print mode setting times Others Uni D M6 nnnnnnnnn Print mode setting times 2880 1440 Bi D M7 nnnnnnnnn Print mode setting times 1440 720 Bi D M8 nnnnnnnnn Print mode setting times 720 720 Bi D M9 nnnnnnnnn Print mode setting times 720 360 Bi D M10 nnnnnnnnn Print mode setting times 360 720 Bi D M11 nnnnnnnnn Print mode setting times Others Bi D M12 nnnnnnnnn Borderless print times Sponge 1 M13...

Page 79: ...tern print O7 YY MM DD Bi D BLACK Adjustment times O8 nnnnnnnnn Bi D BLACK Final adjustment date O9 YY MM DD Bi D COLOR Adjustment times O10 nnnnnnnnn Bi D COLOR Final adjustment times date O11 YY MM DD Uni D Adjustment times O12 nnnnnnnnn Uni D Final adjustment date O13 YY MM DD Cutting pressure O14 nnnnnnnnn Cutting method O15 nnnnnnnnn Paper feeding adjustment O16 nnnnnnnnn Paper suction O17 nn...

Page 80: ...e F8 YY MM DD Service call history5 Type F9 xxxxxxxx Service call history5 Date F10 YY MM DD Service call history6 Type F11 xxxxxxxx Service call history6 Date F12 YY MM DD Service call history7 Type F13 xxxxxxxx Service call history7 Date F14 YY MM DD Service call history8 Type F15 xxxxxxxx Service call history8 Date F16 YY MM DD Service call history9 Type F17 xxxxxxxx Service call history9 Date ...

Page 81: ... history 6 Date N12 YY MM DD Normal error history 7 Type N13 xx Normal error history 7 Date N14 YY MM DD Normal error history 8 Type N15 xx Normal error history 8 Date N16 YY MM DD Normal error history 9 Type N17 xx Normal error history 9 Date N18 YY MM DD Normal error history 10 Type N19 xx Normal error history 1 0Date N20 YY MM DD Error times Roll paper width N21 nnnnnnnnn Error times Sheet N22 ...

Page 82: ...vironment information counter clear INIT MENUE EXEC Carriage information counter clear INIT MENUR EXEC Ink system information clear INIT MENUS EXEC Head information counter clear INIT MENUH EXEC Cutter information counter clear INIT MENUC EXEC Ink information 1 counter clear INIT MENUA EXEC Ink information 2 counter clear INIT MENUB EXEC Paper information counter clear INIT MENUP EXEC Print mode i...

Page 83: ...E HEAD UNIT LIFE Selecting this mode allows the user to initialize the head unit life counter INITIALIZE CLEANING UNIT LIFE Selecting this mode allows the user to initialize the cleaning unit life counter INITIALIZE TOTAL PRINTS Selecting this mode allows the user to initialize the total printed page counter INITIALIZE INK CAPACITY Selecting this mode allows the user to initialize the ink capacity...

Page 84: ...nds on ink type setting NPD setting IK System table This table is not used during printing The manufacture setting value is stored to use as backup for user table How to change correction values User table The user table can be changed from the SN menu of Maintenance mode 1 See 1 4 4 Maintenance Mode 1 p 66 for details It can be changed by registering the remote commands paper feeding adjustment o...

Page 85: ...N pushing Enter Paper Source Cleaning buttons 3 Check the printer panel displays F W DOWNLOAD 4 Send UPG format F W file from the host 5 Installation is completed 6 Restart the printer Power Off Power On 1 4 7 3 Installation with service utility F W Update function Installation via parallel interface is following 1 Connect the printer to the host with a parallel cable 2 Switch power ON 3 Check tha...

Page 86: ...ization The printer is initialized also by the ESC command For initialization printer operates as follows Clears print buffer Sets default values Cancel enhancement data DC1 16kbyte initializes the printer For initialization printer operates as follows Clears print buffer Sets default values Immediately cut only when some printing remain on the paper 1 4 9 3 Panel initialization The printer is ini...

Page 87: ...ther error In such a case check the position of the switch No 6 of the DIP Switches NOTE When the power is turned off without the cartridges installed NPD 0 will be maintained When switch No 6 is OFF dye prohibited When pigment has been installed Sets Ink Type for the printer to Pigment Initial charge is started if the initial charge flag has been set Every time the power is turned on after that t...

Page 88: ... Adjustment Setting Values and Printing Modes No ESC K n1 n2 ESC D Setting on Panel 1 2 3 4 5 6 7 8 9 4 03h 360 360 No 4 5 Non MW FOL 360 360 5 6 7 8 6 MW 20h 360 360 5 6 7 8 7 MW 360 360 5 6 7 8 8 FOL 360 360 5 6 7 8 9 Non FOL 50h 360 720 9 10 11 12 10 Non FOL 360 720 9 10 11 12 11 Non FOL B0h 360 720 9 10 11 12 12 FOL 360 720 9 10 11 12 13 Non FOL2 MW2 720 360 13 14 14 FOL2 MW2 720 360 13 14 15 ...

Page 89: ...360 360 MD ND ND2 VSD1 VSD2 360 360 MD ND ND2 VSD1 VSD2 2 96 1 96 22 37 360 240 9 Non FOL 50H 360 720 MD ND ND2 VSD1 VSD2 360 720 MD ND ND2 VSD1 VSD2 1 96 1 96 21 75 720 240 10 Non FOL 360 720 MD ND ND2 VSD1 VSD2 360 720 MD ND ND2 VSD1 VSD2 1 96 1 96 35 61 720 240 11 Non FOL B0H 360 720 MD ND ND2 VSD1 VSD2 360 720 MD ND ND2 VSD1 VSD2 1 96 1 96 43 53 720 240 12 FOL 360 720 MD ND ND2 VSD1 VSD2 360 7...

Page 90: ...scription Controller 90 1 5 Controller CPU Hitachi SH7709S 100MHz Code ROM External 2MB Font ROM None RAM Stylus Pro 7600 32MB Mounted RAM IC4 6 Stylus Pro 9600 64MB Mounted RAM IC4 6 IC600 604 Interface IEEE 1284 interface USB HS FS Type B interface ...

Page 91: ...and read in of data is executed after turning LOW The pulse width required at the receive end is 0 5 µs or more 2 20 DATA0 In The DATA0 through DATA7 signals represent data bits 0 to 7 respectively Each signal is at high level when data is logical 1 and low level when data is logical 0 3 21 DATA1 In 4 22 DATA2 In 5 23 DATA3 In 6 24 DATA4 In 7 25 DATA5 In 8 26 DATA6 In 9 27 DATA7 In 10 28 ACKNLG Ou...

Page 92: ...r 1 for open to GND and 0 for short to GND and connect the BUSY signal line and the STROBE signal line Then without using any external equipment you can conduct printing test of the printer including the interface circuit PARALLEL INTERFACE TIMING CHART Figure 1 19 Timing Chart Note 1 Rise and fall time of every output signals 2 Rise and fall time of every input signals Table 1 54 Parameter Minimu...

Page 93: ...AND SIGNALS Note In Out refers to the direction of signal flow from the printer s point of view Table 1 55 Connector Pin Assignment and Signals Nibble Pin No Return GND Pin Signal Name In Out Function 1 19 HostClk In Host clock signal 2 20 DATA0 In The DATA0 through DATA7 signals represent data bits 0 to 7 respectively Each signal is at high level when data is logical 1 and low level when data is ...

Page 94: ...e transferred from a host to a printer 2 20 DATA0 In The DATA0 through DATA7 signals represent data bits 0 to 7 respectively Each signal is at high level when data is logical 1 and low level when data is logical 0 3 21 DATA1 In 4 22 DATA2 In 5 23 DATA3 In 6 24 DATA4 In 7 25 DATA5 In 8 26 DATA6 In 9 27 DATA7 In 10 28 PeriphClk Out Data is transferred from a printer to a host 11 29 PeriphAck Out A p...

Page 95: ...e MFG EPSON CMD ESCPL2 BDC D4 MDL Stylus Pro 7600 DYE Stylus Pro 9600 DYE CLS PRINTER DES EPSON SP T Stylus Pro 7600 DYE Stylus Pro 9600 DYE SP space When IEEE1284 4 is not valid xx xx Character strings depending on Model Name MFG EPSON CMD ESCPL2 BDC MDL Stylus Pro 7600 DYE Stylus Pro 9600 DYE CLS PRINTER DES EPSON SP T ModeStylus Pro 7600 DYE Stylus Pro 9600 DYE SP space CONNECTOR PIN ASSIGNMENT...

Page 96: ...1 58 Reply List Option command number Command name Reply A Reply B 00h No operation Accept None 01h Start Hardware Reset Accept Execute OK 02h Start Software Reset Reject 03h Send Main System Type Accept 04h Send Name Data Reject 05h Inquire Name Data Accept 06h Send Product Name Accept 07h Send Software Emulation Type Accept 08h Complete Buffered Data Accept Check Condition 09h Stop Procedure Rej...

Page 97: ...ed automatically Manual selection One of 3 interfaces can be selected the parallel interface the USB interface the optional interface Automatic selection Select a interface which the printer received data first after power ON If it passes 10 seconds after interruption of data receiving it will be idle status any interface is not selected and will select a interface which the printer received data ...

Page 98: ... left side of the ink cartridge holder as indicated below C H E C K P O I N T When installing the pigment ink cartridges shake them gently a couple of times beforehand to ensure the designed print quality The 220 ml ink cartridges are supported only by Stylus Pro 9600 Condition temperature Remarks Packed 30 C 40 C Within 1 month when 40 C Installed 20 C 40 C Within 1 month when 40 C Packed transpo...

Page 99: ...aning solution None Environment condition Same as 110ml exclusive ink cartridge Storage temperature Same as 110ml exclusive ink cartridge Life Same as 110ml exclusive ink cartridge 1 7 4 Maintenance Tank The maintenance tank is located in the lower space at the right side of the printer body and constructed in such a way that the user can replace it when maintenance tank full is detected Type Excl...

Page 100: ...C H A P T E R 2 OPERATINGPRINCIPLES ...

Page 101: ...s for the EPSON Stylus Pro 7600 9600 The explanation is composed as follows 2 2 Print Mechanism Components p 102 2 2 1 Carriage CR Mechanism p 103 2 2 2 Paper Feed Assembly p 113 2 2 3 Cleaning Mechanism p 115 2 2 4 Ink Supply Mechanism p 117 2 2 5 Others p 118 2 3 Outline of Control Circuit Board p 119 2 4 Outline of Power Supply Circuit Board p 120 ...

Page 102: ...ction type photo interrupter p 108 Cutter solenoid 24V DC solenoid p 112 Paper Feed Assembly p 113 PF motor 42V DC motor p 113 PF encoder sensor 5V Linear encoder 360LPI p 113 Paper suction fans 24V The number of DC blowers Stylus Pro 7600 2 Stylus Pro 9600 3 p 114 P_REAR sensor Paper rear 5V Reflection type photo interrupter p 114 P_THICK_0 3 sensor Paper thickness 3 3V 5V Transmission type photo...

Page 103: ...0 9600 is equipped with a unique carriage mechanism which enables reliable high precision movement of the on carriage head for high precision printing in the printing range carriage movement range Figure 2 1 Carriage Mechanism Carriage CR_HP Sensor and Flag Encoder Sensor and Timing Fence HD SLID Sensor and Slide Gear P_EDGE sensor ...

Page 104: ...se the easy to maintain durable timing belt The sensors used in the carriage moving unit are described below CR_HP Sensor Carriage Home Position This is a transmissive photosensor which is mounted on the right end of the printer mechanism and detects the entry position of the flag projection provided on the carriage as the carriage moving home position Outputs from this sensor are OFF in the HP ra...

Page 105: ...480 nozzles 96 nozzles for each of cyan magenta light cyan light magenta and yellow Nozzle pitch 0 141mm 1 180 inch for each color Figure 2 3 Nozzle Arrangement Drive waveform There are three printing modes drive waveforms for each of use of pigment ink and use of dye ink Table 2 2 Relationship between Nozzle Rows and Colors Ink Type Nozzle Row Color Pigment A Photo Black or Matte Black B Gray or ...

Page 106: ...tion right end the pump motor and the gear mounted on the cam shaft engage the motor s rotation reverse drives the cam and the sub carriage is positioned at the proper gap position In order to maintain the distance between the print head nozzle surface and the paper properly the thicknesses of the paper used are classified into 3 levels for PG setting namely PG small 1 3 mm PG medium 2 2 mm and PG...

Page 107: ... Initialization Sequence Table 2 4 Pulse Positions Position Gap Width Application Pulse Count from Origin Converted to 2 2 Phase Excitation Large 2 6 mm Platen gap for thick paper 37 Medium 2 2 mm Platen gap for paper which can be soiled if setting is for thin paper 121 Small 1 2 mm Platen gap for thin paper 204 Minimum 0 7 mm Platen gap for film 287 One round 333 Pump motor runs forward until hea...

Page 108: ...o the paper surface 7 0mm 0 5 NOTE It is possible to turn this sensor off by SelecType p 35 The following pages show paper size detection sequence left and right edges and front edge Figure 2 6 Carriage Unit Paper Width Detection Sensor C H E C K P O I N T It must be ensured that the reflection value of the least reflective paper is greater than the reflection value of the platen The paper must be...

Page 109: ...r output has changed CR moves by 2 mm toward the home 240CPS While monitoring the edge sensor output CR moves outward at 5 cps The position where paper absence is detected is judged to be the right edge position of the paper While monitoring the edge sensor output CR moves toward the home to the printing area MIN position 350CPS 3 Paper absence detected No Yes From the position where the sensor ou...

Page 110: ...er right edge pos 27 5mm 5 In the figure below the left upper leading edge is handled as the paper size front position On the assumption that the paper front edge is not correctly perpendicular to the paper feed direction CR moves to the paper left upper detection position 1 While monitoring the edge sensor output PF moves in the positive direction gets paper off 5CPS The position where paper pres...

Page 111: ...ck 2 Printing area MIN position 142 9 mm 4 0 mm Reserved width A4 size 210 0 mm 20 0 mm 190 0 mm Edge sensor LED is turned off Error 2 Yes Moving to paper absence position Threshold value is calculated during moving to paper presence position After determination of threshold value edge sensor LED is kept on 1 CR moves to the position printing area MIN position A4 size 20 mm 328 9 mm 350CPS 2 While...

Page 112: ... Solenoid This DC solenoid controls the cutting pressure of the roll paper cutter It also unlock the carriage This function can be set On or Off using the Panel buttons NOTE See 1 2 6 3 Cutting Specification p 22 Figure 2 10 Carriage Unit Cutter Solenoid Carriage Cutter Solenoid Roll Paper Cutter ...

Page 113: ...nism Unit 1 2 PF motor The PF motor is a DC motor The grid of the loop scale mounted on the Grid Roller is read by the PF_ENC sensor and the output pulse is fed back to control the motor This feedback control ensures high printing accuracy Driving of the grid roller is accomplished by the PF motor via the PF timing belt which attaches to a reduction pulley that is connected to the grid roller Figu...

Page 114: ...s the front edge when the paper is first loaded in the paper path The position of this sensor is stored in EEPROM Paper set lever paper thickness detection P_THICK P_THICK_0 3 P_THICK_0 3 Sensor Transmission type photosensor left side P_THICK Sensor Transmission type photosensor right side The mechanism is so designed that the threshold values for paper thickness are 0 3 0 4 mm P_THICK_0 3 sensor ...

Page 115: ... stepping motor The pump motor runs normally the pump wheel turns clockwise as viewed from the pump wheel side and reverses the pump wheel turns counterclockwise to execute the following functions Clockwise rotation CW pump assembly drive for cleaning and so on Suction wiper setting Counter clockwise rotation CCW Pump release wiper reset HD_SLIDE head gap adjustment cam drive See Platen Gap Adjust...

Page 116: ...itial filling flag is reset The initial filling flag is also set after the Input Rank p233 is run Flushing In order to prevent the viscosity of the ink inside the head nozzles from increasing the ink inside the flushing box is flushed out Flushing is done when paper is set when printing from the standby state during continuous printing during paper Eject during paper cutting etc Empty Suction Oper...

Page 117: ...es when the ink cartridge is mounted and removed Figure 2 16 Valve Mechanism The ink flow is as shown below Each color s ink cartridge Each color s I H Ink Holder Each color s ink tube Each color s head dumper carriage Print Heads The information in EEPROM of each color ink cartridge is sent through the CSIC Relay Board in each ink holder and stored in memory on the CSIC Board The CSIC Board store...

Page 118: ... CR motor and PF motor drive circuits via the MAIN board s logic circuit after detecting the cover s status This control is the same when the paper support level is in the release state CIRCUIT BOARD PLACEMENT The panel unit is located i the right front of the printer and the AC inlet power supply circuit board and the MAIN circuit board are mounted in the compartment on the printer s rear side Fi...

Page 119: ...bit RISC CPU Drive clock frequency 100 MHz CY24242PVC IC602 System clock controller CPU clock SDRAM clock Clock for I O control E09A42AA IC607 Custom ASIC 1 Print data processing Rasterizer Head drive control 2 Mechanism control motors and solenoids 3 Sensor control E05B80CD IC35 Custom ASIC External I O control IEEE1284 bidirectional parallel I F Type B port E09A41RA IC34 Custom ASIC Head drive v...

Page 120: ...ng off any power switch other than that on the printer Table 2 9 Fuse Rating Input Voltage Range V AC Fuse Rating 100 10 125 V AC 6 3A Table 2 10 Control Signals between C472MAIN Board and Power Supply Board Signal Name Function REM_ON MAIN Power Supply Operating Turned ON OFF by C472MAIN Board When these terminals are shorted the drive system power supplies 28 VDC and 42 VDC are active Off When t...

Page 121: ...C H A P T E R 3 TROUBLESHOOTING ...

Page 122: ...tly connected to the relevant connector perpendicularly and in the correct direction 6 Each cam and gear in the printer mechanism should have no uneven wear or be overly worn and the combinations should be correct 7 Each type of rubber roller in the printer mechanism should be cleaned and it should be ascertained whether the cause of the trouble is because of dirt or due to some other cause 8 Each...

Page 123: ...t error p 130 NO INK CARTRIDGE No ink cartridge p 130 INVALID CARTRIDGE Wrong ink cartridge p 130 SET INK CARTRIDGE Defective ink cartridge p 131 PAPER OUT Paper out error p 126 COMMAND ERROR Ink sequence currently executed Paper currently initialized Timer IC reset NVRAM clear LOAD XXX PAPER Wrong setting with roll paper and sheet Roll paper Wrong setting with roll paper and sheet Sheet p 126 REL...

Page 124: ... warning message will not be cleared until the cause is resolved Table 3 2 Warning Indications on LCD LCD Panel Message Printer Status Refer to INK LOW Photo Black Ink Low p 132 Cyan Ink Low Magenta Ink Low Yellow Ink Low Light Cyan Ink Low Light Magenta Ink Low Light Black Ink Low Matte Black Ink Low K1 Matte Black Ink Low K2 MAINTENANCE TANK ALMOST FULL Maintenance tank full warning p 132 MAINTE...

Page 125: ...01001B Head driver TG temperature error p 141 0001001D CR servo parameter error p 142 0001001E PF servo parameter error p 142 00010020 CSIC reed right error p 143 00010022 Ink type error setting on printer body side p 143 00010023 RTC analysis error p 143 00010025 CSIC ROM communication error p 144 00010026 RTC communication error p 144 00010028 Head error p 144 00010029 Unidentified NMI p 144 000...

Page 126: ...th the following sensors Take corrective action as instructed below P_REAR sensor P_EDGE sensor 1 Check for paper dust or foreign matters on the sensor and clean it 2 Check the operation of each sensor and make AD adjustment in the self diagnostics menu Rear AD Adjustment p 231 Edge AD Adjustment p 232 Note Change the location of the printer if there may be an effect of any strong external light s...

Page 127: ...PWR OFF AND ON is displayed and then reboot by turning off and on according to the message Check the paper path for foreign matters or any deformed parts which can cause a paper jam Table 3 10 Item Description LCD PANEL MESSAGE FRONT COVER OPEN LED STATUS None Explanation Front cover is opened Under this error all of CR motion and ink sequences are halted Therefore it may give damages to printing ...

Page 128: ...ialize operation and will be printable status In this time if the paper is so disarranged that it may cause head friction or paper jam user should cut the disarranged part neatly and reset the paper User should replace the cutter blade if it becomes dull Checking the operation of the Cutter Solenoid Execute Actuator 2 p 229 in the self diagnostics menu and if any problem is found replace the actua...

Page 129: ...lever is lifted up in this time it shifts to RELOAD PAPER horizontal position is reset straight paper set lever is pushed down roll paper auto cut is selected and Paper Cut Eject button is pushed if the paper cutting is possible Table 3 15 Item Description LCD PANEL MESSAGE REMOVE PAPER LED STATUS PAPER OUT LED is blinking Explanation This error occurs when cleaning is executed although a paper th...

Page 130: ...the CSIC contact terminal on the I C Holder and the CSIC terminal on the ink cartridge damage or deformation If no problem with the CSIC terminals is found install a new ink cartridge Table 3 18 Item Description LCD PANEL MESSAGE INK OUT LED STATUS This error occurs when the ink cartridge CSIC has some problems with the contents and has loose connection Corresponded INK OUT LED goes on Explanation...

Page 131: ...ND ERROR LED STATUS All color LEDs blink Explanation This error occurs when ink type dye pigment black ink type designated with IK command is different from ink cartridge installed in the printer or when non supported ESC P3 format data is received Recovery Stop data transmitting from the host and reset the panel Table 3 24 Item Description LCD PANEL MESSAGE SERVICE REQ nnnnnnnn nnnnnnnn indicates...

Page 132: ...occurs if CSIC detects Near End Recovery Replace the ink cartridge with new one Table 3 26 Item Description LCD PANEL MESSAGE MAINTENANCE TANK ALMOST FULL LED STATUS Maintenance tank LED blinks Explanation The warring occurs when the maintenance tank is almost full Recovery Replace the maintenance tank with new one Table 3 27 Bit Request object Cause How to recover errors 0 Life of discharged ink ...

Page 133: ... RSVD 0002 CR pass count reaches the limit Perform Maintenance Mode 2 CLEAR COUNTERS CR MOTOR NA 0 NA 1 NA 0 0 0 0 RSVD 0008 RTC backup battery is empty Install the battery and perform Maintenance Mode 2 CLEAR COUNTERS RTC NA 0 NA 0 NA 1 0 0 0 RSVD 0020 The number of shots per nozzle reaches the limit Perform Maintenance Mode 2 CLEAR COUNTERS HEAD NA 0 NA 0 NA 0 1 0 0 RSVD 0040 Pump motor operatio...

Page 134: ...rvice technician must replace the relevant part with a new one Then the error display will be cleared NOTE See 3 2 1 3 Service Call Fatal Errors p 125 3 2 4 1 CR motor life 00000101 Problem The number of carriage round trips has reached the specified value Specified value Stylus Pro 9600 2 500 000 passes B0 Speed Stylus Pro 7600 3 250 000 passes A1 Speed NOTE 1 Pass 1 round trip Remedy 1 Replace t...

Page 135: ...Encoder Sensor Installation Position Adjustment p 272 Replace the PF Motor p 185 Refer to PF Timing Belt Tension Adjustment p 264 Replace the MAIN Board C472 MAIN p 207 3 2 4 3 PF Motor out of step 00010001 Explanation During PF Motor operation there may be a case where the encoder pulse signal within the specified range is not input within a specified period of time or the pulse width is extremel...

Page 136: ...r in position time out 00010003 Explanation At PF stop processing in PF Motor control there may be a case where the paper can not move to the final target position within a specified period of time In such a case this message is displayed and the printer stops operating Cause of trouble There are pulses smaller than out of step pulse remaining without completing paper feed Points to be checked 1 T...

Page 137: ... to the timing fence 3 2 4 7 CR motor out of step 00010005 Explanation During CR Motor operation there may be a case where the encoder pulse signal within the specified range is not input within a specified period of time or the pulse width is extremely long In such a case the CR Motor is judged to be out of step so that this message is displayed and the printer stops operating Cause of trouble Th...

Page 138: ...ome position Remove the foreign matters Clean the timing fence 3 2 4 9 CR motor in position time out 00010007 Explanation At carriage stop processing in CR Motor control there may be a case where the carriage can not move to the final target position within a specified period of time as per pulse detection In such a case this message is displayed and the printer stops operating Cause of trouble Th...

Page 139: ...or ASIC is deemed defective take the following action If this error is not cleared even when the power is turned off once and on again replace the MAIN Board C472 MAIN p 207 3 2 4 12 CR home position sensor error 0001000A Explanation During initial operation at power on or during printing operation there may be a case where the home position can not be detected at the home position detection timin...

Page 140: ...the HEAD_SLIDE Sensor ASSY p 182 Replace the Pump Motor ASSY p 200 NOTE Refer to Head Slide PG Change Initialization Sequence p 107 3 2 4 15 CR motor PWM output faulty 0001000F Explanation There may be a case where a current exceeding the specified value flows during CR Motor operation In such a case this message is displayed and the printer stops operating This error can be displayed in the follo...

Page 141: ...ed related mechanism out of step Remedy Points to be checked 1 Check the load on the PF Motor Measure the resistance value of the PF Motor 5 8Ω If the PF Motor is found in short mode replace the C472MAIN Board at the same time Running load of PF Motor check by manual operation Rotation load of PF Roller 2 Replace the PF Motor p 185 3 Replace the MAIN Board C472 MAIN p 207 3 2 4 17 Head driver TG t...

Page 142: ...otor ASSY p 180 Refer to CR Timing Belt Tension Adjustment p 263 Make the mechanism adjustment for the carriage related mechanism Remove the foreign matters 3 2 4 19 PF servo parameter error 0001001E Explanation There may be a case where a voltage exceeding the specified value is about to be applied to the PF Motor In such a case this message is displayed and the printer stops operating Cause of t...

Page 143: ...nter body side 00010022 Cause of trouble An ink type other than dye pigment has been set Ink type neutral setting with CSIC detection OFF setting Remedy Install the correct cartridge With the ink lever released set ink type in Maintenance Mode 2 p 70 NOTE If setting is performed with the ink lever in the set position initialization will start again and the service call error will occur again 3 2 4...

Page 144: ...ing certain that the error does not occur set the date and hour for the RTC by Initialize RTC p 83 in Maintenance Mode 2 p 70 or by booting the printer in the normal mode and sending the timer IC value change command of the factory setting commands 3 2 4 25 Head error 00010028 Cause of trouble The head is damaged Remedy Replace the Print Head p 171 3 2 4 26 Unidentified NMI 00010029 Cause of troub...

Page 145: ...planation This error is displayed when the firmware has not been installed in flash memory or when the firmware has not been installed successfully Cause of trouble SUM check error for program area Remedy Firmware Reinstallation p 219 Replace the MAIN Board C472 MAIN p 207 3 2 4 33 Program load error 0002000A Cause of trouble SUM check error for program area on RAM Remedy Firmware Reinstallation p...

Page 146: ...of trouble Defective circuit board or faulty CPU soldering Program trouble or generation error Remedy Firmware Reinstallation p 219 Replace the MAIN Board C472 MAIN p 207 3 2 4 38 CPU reserve command code exception error 10000180 Cause of trouble Defective circuit board or faulty CPU soldering Program trouble or generation error Remedy Firmware Reinstallation p 219 Replace the MAIN Board C472 MAIN...

Page 147: ...mp unit has been assembled improperly If the cap assembly has failed The tension spring has come off the cap rubber is damaged etc If the pump unit has failed The tubes are crushed etc If the trouble occurs with a specific ink color Abnormal connections between the ink cartridge ink holder tube damper print head Fastening nuts loose or the O ring deformed or damaged causing ink to leak etc could o...

Page 148: ... head etc on the paper s printed surface check the following items 1 If smudging is occurring at the front end of the roll paper or at the rear end widen the margins at the front end and rear end Set the Roll Paper Margin front end and rear end on 15 mm If high duty printing was done close to the front end and rear end margin 3 mm the paper will contain a large amount of ink and deformation of the...

Page 149: ...justment p 230 menu by the self diagnostic function Check the following points Dot missing Head ID setting value If dot missing is found execute head cleaning If deemed necessary select and execute Power cleaning p 60 in the SelecType mode or Cleaning p 259 by self diagnostic function If the Head ID value is wrong set the correct value 2 Adjustment If dot missing is not found perform the following...

Page 150: ...rection is found on the print perform the following adjustment Bi D adjustment The Bi D adjustment can be executed by any of the following methods Gap Adjustment in the panel setting menu Adjustment by printer driver If the adjustment above does not work to improve the print quality you may improve it by adjusting the Paper thickness setting value 0 1 0 2 mm in User Paper Setting Menu of the panel...

Page 151: ...C H A P T E R 4 DISASSEMBLY ASSEMBLY ...

Page 152: ...cable is disconnected Before servicing unless otherwise stated be sure to unplug the power cord from the wall outlet to prevent injury burn and electric shocks or damage to the circuit In doing so be sure to turn the printer off and wait several seconds first and then unplug the power cord If you must keep the power supplied to measure voltage be aware of the potential for electrical shock and do ...

Page 153: ...vigueur C A U T I O N Before servicing or performing maintenance on the printer make sure you have enough space If you need to move the printer make sure the space you move to is safe Because the printer is much heavier than most printers you need to take extra care If you need to take apart the printer and the stand from each other or put then together two people are necessary If you remove and r...

Page 154: ...xtremely sharp so care should be taken not to injure yourself when handling it An ultra hardened blade is used for the cutter blade and physically it is extremely brittle material so care should be taken not to bump it against any of the metal parts of the printer etc and damage it When performing service operations on items which are controlled as after service parts but which no procedures have ...

Page 155: ... Attachment tool 1051767 Exclusive tool No 731 Ink Cartridge 2 Draining cartridge 2 Maintenance Tank 2 PF_ENC CR_ENC Cutter Table 4 2 Screws Type Color Description CB M3 6 White Bind CBP M3 6 Silver Bind P tight CBP M4 10 Black Bind P tight CBS M3 10 White Bind S tight CBS M4 6 White Bind S tight CBS M2 8 White Bind S tight CBS M3 6 White Bind S tight CBS M4 8 White Bind S tight CBS M3 10 White Bi...

Page 156: ...led with high accuracy of 1 100 mm Therefore you are prohibited to disassemble the frames or some specific parts Permission of disassembly and assembly or removal and installation is limited to the parts provided with a parts number in the ASP List in Chapter 7 If any parts other than specified are disassembled or removed there may be a case you can not repair the printer except at the factory ...

Page 157: ...2 MAIN p 207 4 7 2 AC Inlet p 206 4 7 1 Power Supply Board p 205 4 6 1 Maintenance ASSY Removal p 199 4 6 2 Pump Motor ASSY p 200 4 6 3 Cap ASSY p 200 4 6 4 Pump ASSY p 201 4 6 5 Cleaner Head Wiper p 203 4 4 1 PF Motor p 185 4 4 4 Suction Fans p 189 4 2 2 R Side Cover p 160 4 2 3 L Side Cover p 163 4 2 6 Rear Cover p 166 4 2 4 I H Cover p 164 4 2 1 Panel Unit p 159 4 2 5 H Top Cover p 165 4 2 7 Pa...

Page 158: ...describes the removal procedure for printer housing parts See below for an illustration of the housing parts Figure 4 3 Housing Part Diagram 4 2 1 Panel Unit p 159 4 2 9 Front Cover p 170 4 2 4 I H Cover p 164 4 2 5 H Top Cover p 165 4 2 3 L Side Cover p 163 4 2 8 Roll Paper Cover p 169 4 2 2 R Side Cover p 160 Paper Set Lever 4 2 7 Paper Guide L2 p 168 ...

Page 159: ... and pull slightly away from the R Side Cover See Figure 4 4 2 Remove the FFC cable from the connector and hook See Figure 4 5 Figure 4 4 Panel Unit Removal 1 2 Figure 4 5 Panel Unit Removal 2 2 Make sure that the Panel FFC does not get twisted round the carriage driven pulley inside the printer Push Push Panel Unit Lock Clip Clip Hook Panel Unit back side FFC Connector Clip ...

Page 160: ...ol remove the lever blind cap 5 Open the roll paper cover See Figure 4 7 6 Remove the one black screw CBP M4 10 from inside the printer Figure 4 6 R Side Cover Removal 1 5 Figure 4 7 R Side Cover Removal 2 5 C H E C K P O I N T Take care not to drop the lever blind cap into the printer Adjust the height of the Paper Set Lever by means of the black screws so that the Paper Set Lever does not come i...

Page 161: ...ly Removing the Panel Unit and Housing 161 7 From the rear side remove one screw CUPS M4 8 8 From the right side remove two screws CUPS M4 8 9 Remove the Maintenance Tank Figure 4 8 R Side Cover Removal 3 5 Screw CUPS M4 8 Screws CUPS M4 8 2 Maintenance Tank ...

Page 162: ...nt See Figure 4 10 13 Remove the R Side Cover by lifting it outward Figure 4 9 R Side Cover Removal 4 5 Figure 4 10 R Side Cover Removal 5 5 In installing the R Side Cover install the Lever Blind Cap before tightening the screws If you have dropped the Lever Blind Cap into the printer body remove the R Side Cover from the printer body and take out the Lever Blind Cap Black screw CBP M4 10 Front Co...

Page 163: ...gure 4 11 2 Remove the one black screw CBP M4 10 inside the printer 3 From the back side remove one screw CUPS M4 8 See Figure 4 12 4 From the outside remove two screws CUPS M4 8 5 Remove the L side cover Figure 4 11 L Side Cover Removal 1 2 Figure 4 12 L Side Cover Removal 2 2 Black screw CBP M4 10 Roll Parer Cover Screw CUPS M4 10 Screws CUPS M4 10 2 ...

Page 164: ... one black screw M3 6 then remove the lever cap See Figure 4 13 4 Remove two screws CBS M3 10 then remove the I H Cover and I H Cover Lid See Figure 4 13 Figure 4 13 I H Cover Removal C H E C K P O I N T For easy removal and installation of the I H Cover set the I H Lever in the raised Release position Release Lock I H Lever I H Cover Lid Lever Cap Screws CBS M3 10 2 Black screw ...

Page 165: ... P_THICK Sensor or P_THICK_0 3 Sensor bring down the Paper Set Lever toward you to the paper holding position 10 Pull up the H Top Cover rearward and remove it In doing so take care not to lose the plate which is also locked with the front left screw Figure 4 14 H Top Cover Removal on left side Figure 4 15 H Top Cover Removal on right side C A U T I O N When removing the H Top Cover care should be...

Page 166: ...Stylus Pro 9600 holding the rear cover bottom 5 Open the Roll Paper Cover 6 Remove the three screws CBS M4 8 six screws for Stylus Pro 9600 holding the rear cover top then remove the rear cover while pulling it rearward Figure 4 16 Rear Cover Removal 1 2 Figure 4 17 Rear Cover Removal 2 2 C A U T I O N To avoid getting hurt with sharp frame edges be sure to wear gloves when performing the followin...

Page 167: ... H E C K P O I N T Removing the Access Cover For disconnecting connectors for various units from the Main Board Assy it is not always necessary to remove the Rear Cover Remove the Access Cover and you will be allowed to do almost all such work Remove the screw Loosen the screw Access Cover Main Board ...

Page 168: ...18 2 Remove the Paper Guide L2 Figure 4 18 Paper Guide L2 Removal Figure 4 19 Paper Guide L2 Installation Install the Paper Guide L2 so that all its projections are fit in the notches of the Paper Guide L properly See Figure 4 19 Number of notches Stylus Pro 7600 5 Stylus Pro 9600 8 Screws Truss M4 6 2 Screws Truss M4 6 2 Paper Guide L Paper Guide L2 Projection Cushion tape Notch ...

Page 169: ...8 and one screw M4 12 securing the gray spindle support Spindle Support R on the right and then remove the spindle support See Figure 4 20 Figure 4 20 Roll Paper Cover removal Figure 4 21 Roll Paper Cover removal When installing the white spindle support Spindle Support R install the transparent washer wave washer and printer body frame on the outside of the Roll Paper Cover in the named order Wav...

Page 170: ...Catch Shaft on the right side of the Front Cover 6 Remove the Front Cover from the Front Cover Fulcrum Pin R Figure 4 22 Front Cover Support Removal Figure 4 23 Front Cover Removal Install the Plastic Stop Wheels in the correct orientations respectively A D J U S T M E N T R E Q U I R E D The cover switch holder installation position should be checked so that the cover sensor ASSY is linked to the...

Page 171: ... about 2 cm or more with the cutter pushed into the innermost position otherwise the cutter edge would be damaged C H E C K P O I N T When replacing the print head with a new one execute ink discharge Ink Blowing on page 256 beforehand C H E C K P O I N T When removing the head hang the hook of the Damper Unit in the hole of the bottom plate of the CR Board Assy so that work will not be obstructed...

Page 172: ...ease the 2 FFCs See Figure 4 27 Figure 4 26 Head Holder Release Figure 4 27 Head Removal Take care not to touch the nozzle side of the print head to be installed and not to let dust or dirt adhere to the nozzles When installing the carriage take care not to scratch the nozzle side A D J U S T M E N T R E Q U I R E D When replacing the print head the following adjustment procedures are required Ref...

Page 173: ...are not to lose the O ring inside the coupling screw Figure 4 28 Damper Holder Removal Figure 4 29 Damper ASSY Removal C H E C K P O I N T Execute ink discharge Ink Blowing before removing the Damper ASSY Refer to 5 2 3 20 Clean Head p 256 C A U T I O N If you press on the transparent film on the damper s right side surface with your fingers the ink with which the inside is filled will be expelled...

Page 174: ...d ASSY and remove the CR Board ASSY See Figure 4 32 Figure 4 30 CR Board Guide Removal Figure 4 31 CR Board Connectors Disconnection Figure 4 32 CR Board Removal Table 4 3 Connectors on CR Board Connector Type Connected to 5 Pin white CR Encoder Sensor 4 Pin black P_EDGE Sensor 2 Pin white Cutter Solenoid FFC lock type 2 Print Head FFC lock type 3 Main Board The screw on the far left side used to ...

Page 175: ...Board See Figure 4 31 8 Remove the four screws CP W M3 8 securing the Cutter Holder and while paying attention to the connector harness connected to the CR Board remove the Cutter Holder ASSY from the carriage See Figure 4 33 Figure 4 33 Removing the Cutter Housing Figure 4 34 Cutter Holder ASSY Back Carriage Side C A U T I O N When unlocking the carriage do not move the carriage by about 2 cm or ...

Page 176: ...ee Figure 4 35 When installing the Cutter Holder ASSY make sure that the CR Encoder Scale Timing Fence is led through the slit in the CR Encoder Sensor properly A D J U S T M E N T R E Q U I R E D After installing the cutter holder ASSY the following adjustment should be done 5 1 4 11 Cutter Solenoid ASSY or Paper Guide L Adjustment p 217 CR Encoder Sensor CR Encoder Scale Timing Fence CR Encoder ...

Page 177: ...t the two screws CP W M3 6 holding the Cutter Solenoid then remove the Cutter Solenoid by pushing it out from the bottom of the Cutter Holder ASSY with the shaft of a screwdriver or the like Figure 4 36 Cutter Solenoid Removal C A U T I O N Do not pull the cable to remove the Cutter Solenoid A D J U S T M E N T R E Q U I R E D After installing the Cutter Solenoid the following adjustment should be...

Page 178: ...ng the CR Board Unit in the Carriage Unit and take out the CR Board Unit toward the front See Figure 4 37 8 Remove one screw CPP M3 8 securing the CR_ENC ASSY ground line and washer M3 Then remove the CR_ENC ASSY See Figure 4 38 Figure 4 37 CR Encoder Sensor Removal 1 2 Figure 4 38 CR Encoder Sensor Removal 2 2 C A U T I O N If you can not disconnect easily the connector for the CR Encoder Sensor ...

Page 179: ... front See Figure 4 39 8 Remove the one screw M3 6 securing the EDGE Sensor Base ASSY and remove the EDGE Sensor Base ASSY See Figure 4 40 Figure 4 39 Removing the P_EDGE Sensor ASSY 1 2 Figure 4 40 Removing the P_EDGE Sensor ASSY 2 2 C A U T I O N If you can not disconnect easily the connector for the P_EDGE Sensor do not disconnect it by undue force Disconnect the two FFCs for the print head fir...

Page 180: ...n Spring Support See Figure 4 42 7 Slide the CR Tension Bracket to the left toward the CR Motor and remove the CR Timing Belt together with the Driven Pulley from the CR Tension Bracket Figure 4 41 Indicator Position Figure 4 42 Loosening the CR Timing Belt Before installing the covers adjust the indicator position the right end of the projection on the CR tension spring support of the CR tension ...

Page 181: ...e is a difference in specifications between the driven pulley white of Stylus Pro 7600 and the driven pulley black of Stylus Pro 9600 Set the timing belt of Stylus Pro 7600 on the CR Unit in a manner as shown below Install the timing belt by adjusting the tension on the driven pulley side with the CR Motor secured with the screws Installing the timing belt by adjusting the tension on the CR Motor ...

Page 182: ...or ASSY from the Main Board and take it out through the hole in the R Side Frame 5 Remove the one CP W M3 6 screw securing the HEAD_SLIDE Sensor ASSY and remove the HEAD_SLIDE Sensor ASSY See Figure 4 44 6 Release the harness for the HEAD_SLIDE Sensor ASSY from the five cable clamps on the Maintenance ASSY and CR Rail ASSY See Figure 4 45 Figure 4 44 Removing the HEAD_SLIDE Sensor ASSY Figure 4 45...

Page 183: ... Release the harness of the CR_HP Sensor ASSY from the four clamps on the printer body See Figure 4 46 4 Pinch the two upper hooks of the CR_HP Sensor ASSY and disengage them from the holding plate and disconnect the connector See Figure 4 47 Figure 4 46 Releasing the CR_HP Sensor ASSY Harness Figure 4 47 Removing the CR_HP Sensor C A U T I O N When unlocking the carriage do not move the carriage ...

Page 184: ...ft from the capping position See Figure 4 24 9 Disengage the CR Encoder Scale from the hook on the CR Encoder Scale Holder R and draw out the CR Encoder Scale from the carriage area Figure 4 48 Releasing from the CR Encoder Scale Fastening Spring Figure 4 49 CR Encoder Scale Removal C A U T I O N When unlocking the carriage do not move the carriage by about 2 cm or more with the cutter pushed into...

Page 185: ...he L Side Frame See Figure 4 50 3 Remove the four screws securing the PF Motor Mounting Plate See Figure 4 51 4 Move the PF Motor toward the printer body and remove the PF Motor by lifting the gear side Figure 4 50 Removing the PF Motor ASSY Harness Connector Figure 4 51 Removing the PF Motor A D J U S T M E N T R E Q U I R E D After replacing the P_EDGE Sensor the following adjustment operation s...

Page 186: ... Disconnect the PF Encoder Sensor connector 3 Remove the one screw securing the PF Encoder Sensor and remove the PF Encoder Sensor ASSY Figure 4 52 Removing the PF Encoder Sensor A D J U S T M E N T R E Q U I R E D After installing the PF Encoder Sensor ASSY make the following adjustment 5 1 4 10 PF Encoder Sensor ASSY Adjustment p 216 Connector PF Encoder Sensor ASSY Screw ...

Page 187: ... the PF loop scale carefully to the PF loop scale base with the PF loop scale printed surface downward aligning it precisely with the PF loop scale base 4 Peel the protective backing off the other side of the double sided tape and affix the tape so that it is within the black circle on the unprinted side of the PF loop scale ASSY Figure 4 53 F730 tool and PF Loop Scale Base Figure 4 54 PF Loop Sca...

Page 188: ...he exclusive tool F731 against the PF loop scale ASSY from the outside then insert the grid roller in as far as the base plate carefully and affix it Figure 4 55 Affixing the Double Sided Tape to the PF Loop Scale Figure 4 56 Affixing the PF Loop Scale ASSY C A U T I O N At this point the PF loop scale ASSY should not be fitted on the grid roller as far as it can go If the PF loop scale ASSY is pl...

Page 189: ...onnect the fan connector and harness 4 Remove the one screw CP W M4 8 securing the fan and remove the fan NOTE The number of fans Stylus Pro 7600 2 Stylus Pro 9600 3 Figure 4 57 Suction Fan Mounting Position Figure 4 58 Suction Fan Removal C H E C K P O I N T When removing the right side Suction Fan of Stylus Pro 7600 use a short Phillips screwdriver to avoid interference with the Maintenance Tank...

Page 190: ...he bracket along with the both sensors 8 Unhook the sensor from the sensor bracket and remove the sensor Figure 4 59 P_THICK and P_THICK_0 3 Sensors Removal C H E C K P O I N T Sensor bracket position is adjusted at the factory before shipment When the sensor bracket is to be removed on the service site you are advised to mark the mounting position before removal for easy adjustment at reassembly ...

Page 191: ...ou slowly 10 Remove the two CP W M2 8 screws securing the P_REAR Sensor ASSY and remove the P_REAR Sensor ASSY See Figure 4 61 Figure 4 60 Removing the Paper Guide U Figure 4 61 Removing the P_REAR Sensor ASSY C A U T I O N When removing installing the Paper Guide U be careful not to mar the P_REAR Sensor ASSY with the edge of the sensor inspection window C H E C K P O I N T The P_REAR Sensor ASSY...

Page 192: ...472_SUB B Board found at the left side of I H Frame See Figure 4 62 3 Disconnect the connector of the Release Sensor I H Lever 4 Remove the four screws M3 6 and remove the C472_SUB B Board Figure 4 62 Disconnecting the C472_SUB B Board Connectors C A U T I O N When connecting an FFC take great care not to insert it aslant Inserting aslant can cause a short circuit of signals thus resulting in brok...

Page 193: ... 4 62 6 Remove two black screws M3 8 securing the Ink Tube Cover and remove the cover See Figure 4 63 7 Disconnect the connector of the Cover Sensor ASSY at the right side of the I H Frame See Figure 4 64 8 Remove one screw CUPS M3 6 and one screw CUPS M4 6 securing the I H Frame on the right side Figure 4 63 Ink Tube Cover Removal Figure 4 64 I H Frame Removal 1 2 C A U T I O N You must execute i...

Page 194: ...tors of the Cover Sensor and Release Sensor I H Lever Figure 4 65 I H Frame Removal 2 2 Figure 4 66 Release Sensor I H Lever Removal Before installing the I H Frame make certain that the gear of the I H Lever is engaged with the gear of the Cartridge Lock Shaft and also that the Cover Sensor turns ON and OFF When installing the I H Frame make sure that the projections on the I H ASSY are fitted in...

Page 195: ...y Board Removal Figure 4 68 Ink Holder ASSY Removal If you push in the CSIC Relay Board as a whole unit the CSIC Contact Spring will be deformed Be sure to install the CSIC Relay Board by the following procedure 1 Disassemble the Holder ASSY to the units as shown below 2 Remove the CSIC Contact Spring 2 hooks 3 Install the CSIC Relay Board 4 Hold and inset the CSIC Contact Spring with care not to ...

Page 196: ... Needle Frame ASSY See Figure 4 69 8 While disengaging the hook of the Needle Frame ASSY slide the Ink Holder ASSY downward to separate the Needle Frame ASSY from the Ink Holder ASSY See Figure 4 70 Figure 4 69 Disassembling the Ink Holder ASSY 1 2 Figure 4 70 Disassembling the Ink Holder ASSY 2 2 Screw M3 6 Screw M3 6 Needle Frame ASSY Needle Frame ASSY Hook ...

Page 197: ...move the cover See Figure 4 63 5 Disconnect the harness connector of the Cover Sensor ASSY 6 Pinch the right and left hooks of the Cover Sensor ASSY and remove the Cover Sensor ASSY Figure 4 71 Removing the Cover Sensor ASSY A D J U S T M E N T R E Q U I R E D Make sure that the Cover Switch Holder is so positioned that the Cover Sensor ASSY operates coupled with the opening closing of the Front C...

Page 198: ...e as individual parts so that each of those parts can be replaced singly NOTE For details refer to Table 6 1 Stylus Pro 7600 9600 Lives of Periodically Replaced Components and Maintenance p 277 Table 4 4 Major Parts of Cleaning Mechanism Names of Parts See Pump Motor ASSY p 200 Cleaning Unit Replace at expiration of Pump Motor ASSY life Pump Cap ASSY Cap ASSY p 200 Pump ASSY p 201 Cleaner Head p 2...

Page 199: ...er body See Figure 4 72 Figure 4 72 Removing the Maintenance ASSY Figure 4 73 Maintenance ASSY C H E C K P O I N T When you replace the Maintenance ASSY ink can spill from the ink tube connected to the pump assembly Disconnect the ink tubes carefully so that ink will not spill After installing the Maintenance ASSY insert the waste ink tube thin of the Pump Motor ASSY into the waste ink tube thick ...

Page 200: ...See p 199 2 Disconnect the tube which connect the Valve ASSY to the Cap ASSY 3 Remove the two screws securing the Cap ASSY and remove the Cap ASSY from the Maintenance ASSY Figure 4 74 Removing the Pump Motor ASSY Figure 4 75 Removing the Cap ASSY C A U T I O N Check for the points below when removing mounting the Cap ASSY Push the cap part down to the valve part and check that the cap part reboun...

Page 201: ...rts including the gear See Figure 4 76 3 Remove the two screws M3 6 on the gear side 4 Disconnect the tube from the Cap ASSY remove the one screw M 3 6 and remove the Pump ASSY See Figure 4 77 Figure 4 76 Removing the Pump ASSY 1 2 Figure 4 77 Removing the Pump ASSY 2 2 A D J U S T M E N T R E Q U I R E D Once you have replaced the Pump ASSY execute CLEAR COUNTERS See p 71 Gear 3 parts Screw M3 4 ...

Page 202: ...y of Cleaning Mechanism 202 When installing the Pump ASSY make sure that the spring is set in the spring catch When installing the pump reduction gear make sure that the gears are engaged properly Spring catch Cleaner Head The Cleaner Head must move when the gear turns about 20 times ...

Page 203: ...aner Head Figure 4 78 Removing the Cleaner Head C A U T I O N If you touch the Cleaner Head with a bare hand the head nozzle can be stopped up with ink repelled by fat from your hand For handling the Cleaner Head be sure to use tweezers never touch the Cleaner Head with your bare hand Before use clean the tweezers with cleaner Install the Cleaner Head in such an orientation that its felt is positi...

Page 204: ...lushing Box ASSY 5 Take out the Flushing Box while pulling off carefully the waste ink tube thin coming from the Pump ASSY 6 Remove the Flushing Box ASSY Figure 4 79 Removing the Flushing Box ASSY After installing the Flushing Box ASSY make certain by removing the Paper Guide L2 that the waste ink tube thick is set securely on the tube joint of the Maintenance Cartridge Holder C H E C K P O I N T ...

Page 205: ...onnectors from the Power Supply Board 3 Remove the eight screws CPS M4 8 securing the Power Supply Board and then remove the Power Supply Board Figure 4 80 Power Supply Board Removal C A U T I O N Unplug the AC power cable and wait at least five minutes before removing the Power Supply Board to make sure there is no residual power left in the board s capacitors Table 4 5 Connectors on Power Supply...

Page 206: ...wo bottom hooks and remove the AC Inlet from the holder See Figure 4 82 Figure 4 81 Removing the AC Inlet Holder Figure 4 82 Removing the AC Inlet C A U T I O N Unplug the AC power cable and wait at least five minutes before removing the Power supply Board to make sure there is no residual power left in the board s capacitors Install the AC Inlet in such an orientation that the ground cable side i...

Page 207: ...ons C A U T I O N When disconnecting or connecting the connector for an FFC cable on the Main Board never pull or push the connector aslant Disconnecting or connecting the connector can cause damage to short circuit or breakage of the terminals inside the connector thus resulting in damage to elements on the circuit board Refer to the table on the next page for connections of connectors The follow...

Page 208: ...CN12 4 USB Not used CN13 36 TYPE_B CN14 3 White CR_MOT Lock type with relay connector CN15 2 White PF_MOT Lock type with relay connector CN16 5 White PF_ENC CN17 4 White PUMP_MOT With relay connector CN18 2 Blue P S_FAN CN19 2 Black FAN1 With relay connector CN20 2 Yellow FAN2 With relay connector CN21 2 Red FAN3 Stylus Pro 9600 only CN22 3 Blue P_THICK0 3 CN23 3 Yellow COVER_L CN24 3 White CR_ORG...

Page 209: ...ion Description 1 ON Frequency Dispersion Setting CPU SDRAM characteristics SW1 2 3 ON ON ON 0 5 ON OFF ON 1 0 ON ON OFF 2 5 ON OFF OFF 3 75 2 OFF 3 ON 4 OFF Clock Frequency Setting SW4 5 CPU SDRAM USB ON ON 133 3MHz 48MHz OFF ON 100MHz 48MHz ON OFF 66 6MHz 48MHz OFF OFF 50MHz 48MHz 5 OFF 6 OFF Main board Revision Setting MAINREV0 7 OFF Main board Revision Setting MAINREV1 8 OFF Main board Revisio...

Page 210: ...C H A P T E R 5 ADJUSTMENT ...

Page 211: ...ension Gauge F770 1060744 standard tool acceptable 2 2kgf 220g PF Belt tension Thickness gauge Commercially available Thickness 0 3 0 4 0 8 0 9 mm Coupling tightening jig Tightening force 3kgf 500g 24 44 inch Width Roll Paper Epson or commercially available paper Doubleweight Matte Paper roll MCSP24R4 24 inch width MCSP44R4 44 inch width For printer mechanism adjustments and test printing A3Tracin...

Page 212: ... p 215 P_THICK Sensor P_THICK Sensor_0 3 ASSY p 190 p 215 CR Encoder Sensor ASSY p 178 p 215 Cover Sensor ASSY p 197 p 216 PF Encoder Sensor ASSY p 186 p 216 Cutter Solenoid p 177 p 217 Paper Guide L2 p 168 Damper ASSY p 173 p 217 Release Sensor I H Lever p 193 p 217 Each Repair Item in 5 1 4 Adjustment Items 5 2 Self diagnostic Function 5 3 Mechanism Adjustment 5 1 5 Parameter Backup 5 3 9 USB ID...

Page 213: ...When Parameter Backup has been executed make the adjustment by Procedure A in Table 5 4 below there is no need of following Procedure B Table 5 4 Required Adjustment Items Main Circuit Procedure A 1 Procedure B 2 Adjustment Item See Start the Self diagnostic Function Power OFF Paper Feed Paper Feed Cut Eject Power ON p 220 1 1 Rear Sensor AD Adjustment p 231 2 2 Edge Sensor AD Adjustment p 232 3 I...

Page 214: ...Clear the counter Maintenance Mode2 Power OFF Paper Source Eject Paper Feed Power ON CR MOTOR p 70 Mechanism Adjustment 2 CR Timing Belt Tension Adjustment p 263 Start the Self diagnostic Function Power OFF Paper Feed Paper Feed Cut Eject Power ON p 220 3 Round Trip Print Position Adjustment Bi D Adjustment p 248 4 Round Trip Print Position Bi D Adjustment Checking p 252 5 Head Gap Adjustment Uni ...

Page 215: ...R Encoder Sensor ASSY Adjustment Described below are the adjustment items to be made once the CR Encoder Sensor ASSY p 178 has been replaced Adjusting tools CR ENC sensor positioning jig F799 Adjustment items steps Table 5 7 Required Adjustment Items Step Adjustment Item See Start the Self diagnostic Function Power OFF Paper Feed Paper Feed Cut Eject Power ON p 220 1 P_Edge Sensor AD Adjustment p ...

Page 216: ...Adjusting tools PF ENC sensor positioning tool F764 Cutter Positioning Jig F800 Scale 1000mm F713 Scale Stopper F714 Adjustment items steps Table 5 11 Required Adjustment Items Step Adjustment Item See Mechanism Adjustment 1 Sensor position adjustment p 267 Start the Self diagnostic Function Power OFF Paper Feed Paper Feed Cut Eject Power ON p 220 2 Testing will be executed by Sensor Test menu Cov...

Page 217: ...Table 5 13 Required Adjustment Items Step Adjustment Item See Mechanism Adjustment 1 Cutter Positioning Adjustment p 269 2 Checking for Proper Cutting and Cutter Position p 271 Start the Self diagnostic Function Power OFF Paper Feed Paper Feed Cut Eject Power ON p 220 3 Checking for Proper Cutting Pressure 4 Feed Correction T B Adjustment p 239 C H E C K P O I N T Execute ink discharge Ink Blowing...

Page 218: ... the power to the Stylus Pro 7600 9600 and the LCD on the control panel will display Write F M Push M F 3 Upon passage of 5 seconds without pressing any button on the control panel parameter backup will automatically be executed The contents of NVRAM F on the Main Board will be copied onto ROM DIMM M 4 Backup is completed when the LCD on the control panel changes as Flash ROM DIMM End Success 5 Tu...

Page 219: ...heck the firmware version 5 1 6 2 Firmware Installation through Interface This section describes the procedure for firmware installation through the parallel interface as an example 1 Connect the host PC to the printer with the parallel cable 2 Turn on the power to the printer body 3 Check the firmware version SelecType key PRINTER STATUS MENU VIRSION 4 Make certain that the panel display of the p...

Page 220: ... used Take care since even sheets if loaded are handled as roll paper During execution of this function detection of remaining volume in ink cartridges and Maintenance Tank is not performed Therefore when you execute this function for print head replacement or any other work which requires consumption or discharge of a large volume of ink check the remaining volume in ink cartridges and Maintenanc...

Page 221: ...IC Actuator Actuator 2 Adjustment Head system adjustment sensor position adjustment paper feed compensation cutter adjustment Cleaning Cleaning with mode specified Print Test pattern printing adjustment variables printing Parameter NVRAM initialization updating display Life Carriage motor paper feed motor CR PF motor cutter head up and down head lock cleaning printing comprehensive endurance CR PF...

Page 222: ...ake up Reel Unit Maintenance tank p 224 Encoder CR_ENC carriage PF_ENC paper feed p 225 Fan Paper suction fan all operation Paper suction fan individual operations Head driver heat sink cooling fan p 225 Record Maintenance Major faults p 226 CSIC CSIC information display p 227 Actuator Cutter p 229 Actuator 2 Cutter solenoid Pump motor p 229 Test Version Paper Feed Test Panel Test Sensor Test Enco...

Page 223: ...d on July 5 2000 is BW0507 Stylus Pro 9600 BN0507 Stylus Pro 7600 5 2 2 2 Control Panel Check the keys LCD and LEDs on the control panel See Figure 5 5 In the panel key check the panel displays the name of a pushed key Press the Pause key two times to complete the panel key check In the LED check the Operate Pause Ink Out K LK C M LC LM Y Paper Out Auto Cut Cutter OFF Sheet and Maintenance Tank LE...

Page 224: ... AD and Rear AD the value shown around the center represents the ON OFF difference and the value shown at right represents the ON level The standard for accepting each AD value is as follows Rear AD 40 or more in ON OFF difference and 95 or less in ON level Edge AD 40 or more in ON OFF difference and E0 E8 in ON level NOTE 1 For adjustment procedure see 5 2 3 2 Edge AD Adjustment p 232 and 5 2 3 1...

Page 225: ...n Check to see if each fan operates See Figure 5 8 NOTE With Stylus Pro 7600 the item Paper 3 paper suction fan is not displayed Figure 5 7 Menu Transition of Encoder Test Figure 5 8 Menu Transition of Fan Test Encoder CR 0000 Encoder PF FFFF Fan Paper 123 Fan Paper 1 Enter Pause Fan Head Drv Enter Pause Enter Pause Fan Pause End Fan Pause End Fan Pause End Fan Paper 2 Enter Pause Fan Pause End Fa...

Page 226: ...ted sheets Clening Cleaning count Fire B K ink discharge count in mega dots Fire LK LK ink discharge count in mega dots Fire C C ink discharge count in mega dots Fire M M ink discharge count in mega dots Fire LC LC ink discharge count in mega dots Fire LM LM ink discharge count in mega dots Fire Y Y ink discharge count in mega dots Cut Cutting count Cut Sole Cutter solenoid operation count LockSol...

Page 227: ... 2 2 7 CSIC Information on each CSIC is displayed See Figure 5 12 Menu transition for cartridge selection is shown at right Figure 5 11 Menu Transition of Record of Errors Figure 5 12 Menu Transition for Cartridge Selection Error 0 00020000 Error 1 00010000 Error 2 0001000C Error 3 No Error Error 4 No Error Error 5 No Error Error 6 No Error CSIC K Cart CSIC LK Cart CSIC C Cart CSIC M Cart CSIC LC ...

Page 228: ...ws 00 27 Memory addresses 00H 27H in EEPROM of CSIC K Ink cartridge of which information is available Figure 5 13 Menu Transition for Internal Information Display of CSIC K 00 27 K 01 10 K 02 G K 03 E K 04 N K 05 K 06 U K 07 I K 08 N K 09 E K 0A 13 K 0B K 0C 00 K 0D 08 K 0E 27 K 0F 09 K 10 58 K 11 7B K 12 B K 13 C K 14 0 K 15 3 K 16 1 K 17 F3 K 18 0 K 19 1 K 1A 6 K 1B 6 K 1C 24 K 1D 24 K 1E F0 K 1...

Page 229: ...with the cutter in the down position it will automatically move up 5 2 2 9 Actuator 2 You can operate actuators See Figure 5 16 When you try to return to the top menu of test after execution of any item of Actuator 2 Turn Power OFF will be displayed Figure 5 14 Menu Transition of Actuator Figure 5 15 Menu Transition of Cutter Figure 5 16 Menu Transition of Actuator 2 Cutter SelecType Pause Items E...

Page 230: ...stment Bi D Make the printer perform printing and adjust the round trip printing position PG 1 2mm p 248 Parameter Copying Bi D Copy the Bi D adjustment value PG 1 2mm above onto Bi D2 PG 0 7mm and Bi D3 PG 2 1mm p 251 Round Trip Print Position Adjustment 2 Bi D2 Make the printer perform printing and adjust the round trip printing position PG 0 7mm p 251 Round Trip Print Position Adjustment 3 Bi D...

Page 231: ...LMB F751 1057723 ADJUSTMENT AND CHECKING PROCEDURE 1 Start the Self diagnostic Function Power OFF Paper Feed Paper Feed Cut Eject Power ON 2 Set paper Set a sheet of A3 size Kimoto Micro Tracing Paper 300 LMB F751 1057723 on the HP side 3 Display Adj Rear AD Paper Feed SelecType Paper Feed x2 4 Detect the adjusted values SelecType Enter 5 Check the values for properness Check that the values are w...

Page 232: ...rt the Self diagnostic Function Power OFF Paper Feed Paper Feed Cut Eject Power ON 2 Set paper Set A3 size plain paper on the HP side 3 Display Adj Edge AD Paper Feed SelecType Paper Feed 4 Move the CR Unit By manual operation move the Carriage so that the Edge Sensor is positioned at the right edge of the A3 plain paper 5 Detect the adjusted values SelecType Enter 6 Check the values for propernes...

Page 233: ... RankError D P Both dye and pigment are wrong RankError D Wrong rank for dye RankError P Wrong rank for pigment Figure 5 20 Menu Transition for Head Rank Input Figure 5 21 Menu Transition for QR Code Input C H E C K P O I N T When initial filling only is to be performed after replacing the Damper ASSY select and execute Initial charge in Cleaning p 259 menu C H E C K P O I N T The dedicated QR cod...

Page 234: ...displayed Figure 5 22 Menu Transition of Panel Input Figure 5 23 Menu Transition for Input Line Selection Figure 5 24 Head Code Label Position Rank Input Dyestuff Rank Input Pigment SelecType SelecType To the mode for selecting an input line for dye To the mode for selecting an input line for pigment Input Line Dye 1 Code input mode is entered by pressing SelecType key Input Line Dye 2 Input Line ...

Page 235: ...he adjustment top menu Press the Pause key to return to the previous level in the hierarchy In doing so note that the input code is valid but it has not been registered yet The cursor skips the item displayed with At input for Dye 1 or Dye 2 press the Enter key to enter the input line selection mode which is the immediately upper level in the hierarchy Figure 5 25 Menu Transition of Code Input Dye...

Page 236: ...e that the input code is valid but it has not been registered yet The cursor skips the item displayed with At input for Pigment 1 Pigment 2 or Pigment 3 press the Enter key to enter the input line selection mode which is the immediately upper level in the hierarchy 5 2 3 4 Write D A Value Figure 5 26 Menu Transition of Code Input C A U T I O N Stylus Pro 7600 9600 does not incorporate this functio...

Page 237: ...en when the ink cartridges have been installed but ink filling has not been performed Table 5 20 Pattern Pattern Description Nozzle ink discharge See Figure 5 28 The pattern is printed in the order of K C M Y LC LM LK from left to right Pattern drawing method 360dpi Uni D VSD1 240CPS Large HeadRank ID 266432F 06E424E 44WM2Q3 4BUTWTU NU00G QVVWUVR S01S0 Horizontal nozzle alignment check See Figure ...

Page 238: ...dgment is determined in the firmware The Paper Out LED blinks or lights up if the paper detection error has occurred In such cases raise the lever once and then execute the same operation again Press the Pause key for transition to Adj Check Skew No panel key works during execution of skew checking Figure 5 31 Menu Transition for Skew Checking C H E C K P O I N T When the skew check result is 99 9...

Page 239: ...e handled as the compensation value is written in the Flash ROM Adjustment resolution 0 1mm Menu transition is shown at right and adjustment patterns are shown on the next page Press the Pause key on the compensation value input screen and the display will change to Feed Adj T B Press the Pause key on the Top Length or Bottom Length input screen and the display will change to the Bottom Length or ...

Page 240: ...ern drawing method Length 1000mm Printing direction Uni D Resolution 360 dpi Printing speed 240 CPS Table below specifies the positions where the NormalDot2 vertical line patterns are drawn Table 5 21 Positions where Vertical Line Patterns Are Drawn Coordinate in units of 360 dpi In mm 0 0 1417 About 100 2834 About 200 4251 About 300 5669 About 400 7086 About 500 8583 About 600 9921 About 700 1133...

Page 241: ...in Using a measuring rule measure the side margin Input the measured value on the panel 7 Measure the feed correction value Using a measuring rule 1000 mm and the scale stopper measure the longitudinal line length Input the measured value on the panel Figure 5 33 Print Pattern for Feed Correction T B Adjustment C H E C K P O I N T The central print pattern among the patterns as shown above is inte...

Page 242: ...Sensor Position Correction pattern of distances between the Front Sensor and the Head between the Cutter and the Head Adjustment items Top margin Front Sensor position Bottom margin cutter position Side margin printing start position Printing method Black 1 pass Uni D mode 180 dpi Pattern drawing method Printing direction Uni D Resolution 360dpi Printing speed 240CPS Dot NormalDot2 Figure 5 34 Men...

Page 243: ...sts setting of cut paper irrespective of the presence or absence of paper As the Rear Sensor position measure the distance between the sheet tail end and the drawn line and input the measured value Press the Enter key on the Rear Sensor Pos input screen and the display will change to Test Print REAR SENSOR POSITION ADJUSTMENT PROCEDURE 1 Start the Self diagnostic Function Power OFF Paper Feed Pape...

Page 244: ...2 4 Measure the platen position R Using a measuring rule measure the distance from the left end of the frame in which the sponge nearest to the 1st home is embedded to the longitudinal line of the printed pattern Input the measured value on the panel See Figure 5 39 5 Measure the platen position L Using a measuring rule measure the distance from the left end of the frame in which the 7th sponge co...

Page 245: ...ttern agrees with the right and left positions of each sponge position Pattern drawing method 360dpi Uni D 240CPS VSD2 Large Figure 5 40 Menu Transition for Platen Position Checking Figure 5 41 Print Pattern for Platen Position Checking Enter Adjust Print Printing Pattern Platen Pos R 0 0mm Adj Cut Adj Enter Paper Feed Key Paper Feed Key Setting is possible in increments of 0 1 mm Printing end Ent...

Page 246: ...drawing method 360dpi Uni D 240CPS VSD2 small Adjustment Resolution 12µm or less Adjustment Range 38 steps Figure 5 42 Menu Transition of Head Slant Figure 5 43 Slant Check Pattern Figure 5 44 Head Slant Check Printout Output Pattern Slant Check End Printing Pattern Printing end Enter Key To Bi d Pause Key To Head Slant Enter Adjust Print Enter Paper Feed Paper Feed Paper Feed Paper Feed Enter Key...

Page 247: ...and left screws for the Head Holding Plate See Figure 5 45 3 Move the Head Adjustment Lever in consideration of the output pattern See Figure 5 46 4 Tighten the left screw for the Head Holding Plate and move the Carriage Unit to the home position 5 Print the pattern again check to see if there is any misalignment and if any repeat the adjustment from step 1 Figure 5 45 Head Slant Adjustment 1 2 Fi...

Page 248: ...is displayed input the adjustment value for K 96 96 When each of V1 K2 V1 Y is displayed input the pattern number 0 8 for the aligned pattern Press the Enter key with BiD End displayed and the mode changes to Adj Bi d Chk Figure 5 47 Menu Transition for Bi D Adjustment Table 5 22 Adjustment Item List Item Contents BiD 240 V1 Bi D Adjustment 240CPS VSD1 BiD 240 V2 Bi D Adjustment 240CPS VSD2 BiD 19...

Page 249: ...t Procedure 1 Display the value input screen 240V1 K xx After the test pattern has been output press SelecType one time when 240V1 COL PRN is displayed on the LCD 2 Input the value In consideration of the output pattern input a value in the range of 99 99 and press Enter 3 Output the pattern again SelecType SelecType Enter 4 Check the pattern Check the output pattern and repeat the K black line ad...

Page 250: ...from a gap or overlap and make certain that the number on the LCD is identical with the number shown above the pattern If the number on the LCD is different input the pattern number 7 Upon completion of the 240 V1 adjustment make the adjustments for 240 V2 and 190V4 the same way Figure 5 50 Color Pattern for Bi D Adjustment C H E C K P O I N T After completion of the adjustments above be sure to m...

Page 251: ...s that for 5 2 3 13 Round Trip Print Position Adjustment Bi D Adjustment p 248 5 2 3 16 Bi D3 Adjustment PG 2 1mm Make this adjustment as required after executing 5 2 3 13 Round Trip Print Position Adjustment Bi D Adjustment p 248 The adjustment procedure is the same as that for 5 2 3 13 Round Trip Print Position Adjustment Bi D Adjustment p 248 Figure 5 51 Menu Transition for Parameter Copying C ...

Page 252: ...atterns are in alignment and if not perform the Bi D adjustment again The menu transition for Bi D adjustment checking and print patterns are shown at right NOTE Figure 5 53 shows the print patterns for PG1 2mm The patterns for PG0 7mm and PG2 1mm will also be printed Pattern drawing method 1 2 360dpi Bi D 240CPS VSD1 Large 8 9 360dpi Bi D 240CPS VSD2 Large 15 16 360dpi Bi D 190CPS VSD4 Large Figu...

Page 253: ...he values have not been updated the display will change to the next input screen When the Enter key is pressed with Gap End displayed the display changes to Adj Feed Adj T B Figure 5 54 Menu Transition for Uni D Adjustment Table 5 23 Head Gap Adjustment Items Item Contents Gap 240 V1 Uni D Adjustment 240CPS VSD1 Gap 240 V2 Uni D Adjustment 240CPS VSD2 Gap 190 V4 Uni D Adjustment 190CPS VSD4 C H E ...

Page 254: ...per Feed and enter the adjustment menu for the selected item by pressing SelecType 2 Adjust the color position in question Select the relevant color by means of SelecType and in consideration of the printed pattern input the compensation value on the panel Shift direction black line as reference Compensation setting in increments of 1 2880 inch Shift to the right Input a value Shift to the left In...

Page 255: ... No 1 PEG 000000 Press the Cleaning key on the Print Adj Pattern screen and the display will change to the serial number input screen No 1 PEG 000000 Figure 5 56 Menu Transition for Test Pattern Printing Print Check Ptn Print Adj Variable No 1 PEG 000000 No 2 PEG01 0000 No 3 PEG0123 00 Paper Feed SelecType Enter Enter Paper Feed Key Paper Feed Key Setting is possible in increments of 2 digits No 4...

Page 256: ... Enter Pause Completion of ink discharge Ink Blowing Set Cleaning I C Ink Dischg Skip Install cleaning cartridges Enter Enter Pause Completion of cleaning liquid filling Head Cleaning Set Opener I C 2 Head Wash Skip Install draining cartridges Enter Enter Pause Completion of cleaning liquid filling Dischrg washfluid 2 Set Cleaning I C 2 Ink Dischg Skip 2 Install cleaning cartridges Enter Enter Pau...

Page 257: ...r Timer CL Execution 2 0 CL Flag 0 Not during CL Initial Charge Counter 1 Not completed Periodic Pseudo Vacuum Flag 0 Ink Type 0 Neutral Ink OUT Judge Counter 0 Vacuum Compensation Coefficient 90 Discharge Compensation Coefficient 90 Compensation Permission Flag H 0 Cartridge Midway Replacement Flag 1 Replaced CSIC Storage Area for Printer Body FFh Cumulative Ink Consumption 0 Cumulative Paper Con...

Page 258: ...y as shown in Figure 5 59 will appear when the counter clearing has been executed successfully However only when the covers are closed the Paper Set Lever in the down position and the ink lever is in the up position Figure 5 58 Menu Transition for Counter Clearing Figure 5 59 Display after Counter Clearing Reset Counter Wait for a while Enter After printing display changes to Check Skew SET INK CA...

Page 259: ...2 Cleaning Std KK2 Maximum vacuum With rubbing Initial charge Cleaning Init Fill Initial filling C H E C K P O I N T After replacing the Damper ASSY and or ink tube if ink charging is to be performed without replacing the print head execute Initial charge in this menu Table 5 26 Printing Items Item Display Contents Test Pattern Print Check Ptn Test pattern printing Adjustment Variable Print Adj Va...

Page 260: ...2 shows parameter menu transition Figure 5 62 Parameter Menu Transition Table 5 27 Parameter Items Item Contents Initialize Initialize adjustment parameters Update Input adjustment parameter values Display Display adjustment parameter values Parameter Initialize SelecType Parameter Update Parameter Display To parameter initialization SelecType To parameter update SelecType To parameter display ...

Page 261: ...on compensation value Edge sensor lateral position compensation value Cutter longitudinal position compensation value Flushing position PF distance correction 1 3 Serial number Wiping count Rubbing count Ink tube round trip count Paper presser lever up and down count Cover Open Close count Ink lever up and down count Capping position initialization CR origin compensation value Capping position PF ...

Page 262: ...rameter Initialization Ini All Enter Pause Initialize OK Ini Capping Position Init Parameter Parameter Initialize End Ini PF Resolution Ini Serial No Ini Head Record Ini Wiping Record Ini Rubbing Record Ini WasteInk Record Ini CR Motor Record Ini PF Motor Record Ini Lever Record Ini Cover Record Ini Ink Lever Rec ...

Page 263: ...Adjustment At reinstallation of the CR Timing Belt adjust its tension as specified p 263 PF Timing Belt Tension Adjustment At reinstallation of the PF Timing Belt adjust its tension as specified p 264 P_THICK_0 3 P_THICK Sensor Mounting Plate Position Adjustment At reinstallation of the P_THICK sensor or P_THICK_0 3 sensor make adjustment for paper thickness detection p 265 Cover Sensor ASSY Mount...

Page 264: ...g the PF Belt you need to confirm the tension of the PF Belt Adjusting tools Tension Gauge F770 Standard 2 200g 10 Tension in the PF motor mounting plate moving direction NOTE For disassembly and assembly procedure refer to PF Motor p 185 Loosen the screws x4 fixed to the PF motor mounting board and set the tension gauge to the hole on the board and pull to the movable direction Figure 5 65 PF Bel...

Page 265: ...he detection arm on the paper transport path and bring down the Paper Set Lever toward you to the paper holding position See Figure 5 66 At this point if the value on the LCD is not 01 loosen the screw securing the mounting plate for the P_THICK_0 3 Sensor left Then slide the mounting plate to a position where the LCD shows 01 tighten the screw and remove the 0 4 mm thickness gauge 7 Set the 0 3 m...

Page 266: ...ue on the LCD is 01 At this point if the value on the LCD is not 01 loosen the screw securing the mounting plate for the P_THICK Sensor right Then slide the mounting plate to a position where the LCD shows 01 tighten the screw and check the previous step again 10 Turn the power switch Off then after disconnecting the power cable install the H Top Cover Table 5 30 Mounting Plate Gauge Condition LCD...

Page 267: ...or SelecType Paper Feed x2 4 Display Sen Cover SelecType Paper Feed x1 5 Open and close the Front Cover checking the LCD to make sure the message changes depending on the Front Cover position 6 If the correct message does not appear or any other message appears verify the Cover Sensor is installed correctly and check the operation again Figure 5 68 Adjusting the Cover Sensor ASSY Mounting Position...

Page 268: ...or Board and set the CR ENC Sensor positioning jig between the CR Encoder Sensor and the CR Guide Rail See Figure 5 70 5 Push the CR Encoder Sensor to the exclusive tool side CR Guide Rail side then tighten the CR Encoder Sensor mounting screw securely 6 Move the Carriage Unit to the right or left manually and recheck the mounting position of the CR Encoder Sensor Check at 3 positions Figure 5 69 ...

Page 269: ...nit to the cap position and set the cutter positioning tool at the right end of the Paper Guide L See Figure 5 73 4 Loosen the screws securing the Paper Guide L NOTE 3 screws for Stylus Pro 7600 5 screws for Stylus Pro 9600 Figure 5 71 Cutter Positioning Adjustment Figure 5 72 Removing the screw for Paper Guide L at left end Parts Adjustment Items Cutter Solenoid Assy 1 Paper Guide L up and down a...

Page 270: ...tep 4 5 above 7 Move the carriage to around the center and make checking again Figure 5 73 Paper Guide L up and down adjustment Figure 5 74 Cutter Holder ASSY height adjustment C H E C K P O I N T In this adjustment use the cutter positioning jig for exclusive use with Stylus Pro 7600 9600 do not use the cutter positioning jig designed for any other printer models The positions where to set the ji...

Page 271: ...crews holding the paper guide L then carry out fine adjustment of the paper guide L s assembly position 6 In the same way set paper on the left side of the printer cut the paper manually and measure the length from the cutter level difference to the front edge of the paper If the measurement results are not within the standard loosen about 3 of the screws holding the paper guide L and carry out fi...

Page 272: ...er Sensor then put the round hole of the PF Encoder mounting jig on the PF Roller Shaft and fit the notched end against contour of the PF Encoder Sensor s emitter outside 2 Move the PF Encoder Sensor up and down so that it is in a position where the clearance between the contour of the PF Encoder Sensor and the notch in the PF Encoder mounting jig becomes uniform then tighten the one screw securin...

Page 273: ... 273 5 3 9 USB ID Writing C H E C K P O I N T Even when you have replaced the Main Board there is no need of new setting of the USB ID since the USB ID is backed up if parameter backup can be executed When new setting is to be performed use the dedicated service utility ...

Page 274: ...C H A P T E R 6 MAINTENANCE ...

Page 275: ...and maintenance operations sufficient space should be assured surrounding the place where the work is performed The printer should be set in a place where there is no vibration and where it is level and stable This machine is extremely heavy so adequate caution should be exercised when handling it If you are taking or reinstalling the body and stand there should be 2 or more persons doing the work...

Page 276: ...1 shows the product life about the printer body each mechanism and various parts Information regarding to the product life can be checked by the following way Panel Setting Printer Status Menu The amount of ink remaining is indicated on the LCD F E F full E empty and each asterisk represents a percentage of the total ink Also the counters which record these values can be initialized by Maintenance...

Page 277: ...n 0040 0002 0020 SERVICE REQ nnnnnnnn 00000101 Reset operation Counter cleared automatically by replacing it with new one Counter clear MM2 CLEAR COUNTERS CLEANER Counter clear MM2 CLEAR COUNTERS CR MOTOR Counter clear MM2 CLEAR COUNTERS PF MOTOR Counter clear MM2 CLEAR COUNTERS HEAD Parts to be replaced Paper cutter CRU Maintenance Tank CRU 1 Pump Cap Assy 2 Flushing Box 3 Wiper At first SR check...

Page 278: ...ontinuous printing with Plain paper Speed mode on B0 size paper 2 Continuous printing with Plain paper Speed mode on A1 size paper 3 Print in 360x360 MF Bi D mode on B0 paper 4 Print in 360x360 MF Bi D mode on A1 paper 5 The life of PF motor is counted based on the paper feeding distance at printing operation 23000 m 6 Error condition and the printer is not ready to print until the error is cleare...

Page 279: ... Make sure no paper dust or foreign objects are attached or have accumulated Cleaning If there is an ink stain wipe with dry clean cloth after cleaning the ink stain with damp cloth Timing Fence Slit plate for CR encoder detection Is there any accumulation or adhesion of paper dust or foreign matter Clean If there is any damage replace the part Rail on the CR guide frame Make sure there are no for...

Page 280: ...nning surface Figure 6 1 Lubricating Positions on the CR Guide Rail Table 6 3 Grease and Glue Application Type Name Amount Company Part Location Grease Super Multi Oil 32 n a Idemitsu n a Carriage rail bearings G 26 Molicoat EM 60L 40g n a EPSON Dow Corning Asia B702600001 Other parts on mechanism Glue Screw lock 1 000g EPSON B730200200 Screw lock blue C A U T I O N Do not apply any other oils lub...

Page 281: ...C H A P T E R 7 APPENDIX ...

Page 282: ...w FAN2 With relay connector CN21 2 Red FAN3 Stylus Pro 9600 only CN22 3 Blue P_THICK0 3 CN23 3 Yellow COVER_L CN24 3 White CR_ORG CN25 3 Black I H_LEVER Not used CN26 3 Red P_THICK CN27 4 Black P_REAR CN28 4 Yellow P_FRONT Not used CN29 4 Red HD_SLID CN30 15 ROLL_UNIT option unit Stylus Pro 9600 only CN31 2 White H_FAN CN33 3 White RESET CN35 4 USB2 0 Right side AC side CN36 8 IEEE1394 Not used CN...

Page 283: ... CSIC Relay Board Black FFC CN4 7 CSIC Relay Board Light Black FFC CN5 7 CSIC Relay Board Cyan FFC CN6 7 CSIC Relay Board Light Cyan FFC CN7 7 CSIC Relay Board Magenta FFC CN8 7 CSIC Relay Board Light Magenta FFC CN9 7 CSIC Relay Board Yellow FFC CN10 7 Maintenance Tank Relay Board FFC Table 7 5 Power Supply Board Connector List CN No Pins Color Connected to Remarks CN001 12 White Main Board CN1 L...

Page 284: ...EPSON Stylus Pro 7600 9600 Revision A Appendix Connectors 284 Figure 7 1 Stylus Pro 7600 9600 Connectors ...

Page 285: ...EPSON Stylus Pro 7600 9600 Revision A Appendix Component Layout 285 7 2 Component Layout Will be established by the next revision ...

Page 286: ...lus Pro 7600 9600 Revision A Appendix Circuit Diagrams 286 7 3 Circuit Diagrams The circuit diagrams of the following circuit boards are shown on the following pages C472 MAIN BOARD C472SUB BOARD C472SUB B BOARD ...

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Page 292: ...EPSON Stylus Pro 7600 9600 Revision A Appendix Exploded Diagrams 292 7 4 Exploded Diagrams ...

Page 293: ...131 129 128 112 111 110 127 108 109 109 107 126 114 118 125 117 119 130 116 115 113 106 124 124 105 104 103 103 123 102 101 121 122 120 100 Rev 01 C472 CASE 011 PX 7000 EPSON STYLUS PRO 7600 No 1 X ...

Page 294: ...Rev 01 C472 CASE 021 PX 7000 EPSON STYLUS PRO 7600 No 2 160 159 x 6 x 6 158 151 151 151 151 156 152 152 153 154 153 155 161 161 157 x 10 150 B B A ...

Page 295: ...including 201 202 201 203 202 200 Rev 01 C472 ELEC 011 PX 7000 EPSON STYLUS PRO 7600 No 3 Q J D X K W B B L C O U N A T Y Y ...

Page 296: ...300 301 Rev 01 C472 POWE 011 PX 7000 EPSON STYLUS PRO 7600 No 4 Q J D X K W B B L C O U N A T Y Y ...

Page 297: ...Rev 01 C472 MECH 011 PX 7000 EPSON STYLUS PRO 7600 No 5 511 510 509 508 507 506 505 504 502 503 501 500 D C ...

Page 298: ...472 MECH 021 PX 7000 EPSON STYLUS PRO 7600 No 6 560 561 562 564 566 565 568 569 568 569 568 569 568 569 568 569 568 569 568 569 570 570 570 570 570 570 570 567 559 556 558 557 555 553 552 551 554 550 556 I H G F E ...

Page 299: ...x 5 x 34 606 604 602 600 601 603 612 609 611 610 613 606 614 615 616 617 618 619 620 607 606 608 605 Rev 01 C472 MECH 031 PX 7000 EPSONSTYLUS PRO 7600 No 7 O N L K J M M ...

Page 300: ...672 671 670 669 668 667 667 665 655 656 650 651 x 8 652 653 654 x 11 657 658 659 660 661 661 664 663 662 666 Rev 01 C472 MECH 041 PX 7000 EPSON STYLUS PRO 7600 No 8 P ...

Page 301: ...707 706 706 702 705 704 703 700 701 711 712 710 708 708 708 709 Rev 01 C472 MECH 051 PX 7000 EPSON STYLUS PRO 7600 No 9 Q ...

Page 302: ...763 750 762 759 761 x 7 757 x 7 756 755 758 760 755 754 753 752 751 PX 7000 EPSON STYLUS PRO 7600 No 10 Rev 01 C472 MECH 061 U R R T P S S ...

Page 303: ...807 808 802 801 800 803 805 806 804 810 812 811 809 813 Rev 01 C472 MECH 071 PX 7000 EPSON STYLUS PRO 7600 No 11 V W V F I E H G ...

Page 304: ...851 850 854 Rev 01 C472 MECH 081 PX 7000 EPSON STYLUS PRO 7600 No 12 853 853 855 851 856 ...

Page 305: ...108 120 Rev 01 C473 CASE 011 PX 9000 EPSON STYLUS PRO 9600 No 1 131 129 128 112 111 110 127 109 109 107 126 114 118 125 117 119 116 115 113 106 105 104 103 103 123 102 101 121 122 120 100 X ...

Page 306: ...160 159 x 11 x 8 158 162 153 153 152 152 161 x 4 151 156 152 154 153 155 161 161 157 x 10 150 Rev 01 C473 CASE 021 PX 9000 EPSON STYLUS PRO 9600 No 2 B B B A ...

Page 307: ...Rev 01 C473 ELEC 011 PX 9000 EPSON STYLUS PRO 9600 No 3 including 201 202 201 203 202 200 Q J D X K W B B L B C O U N A T Y Y ...

Page 308: ...300 301 Rev 01 C473 POWE 011 PX 9000 EPSON STYLUS PRO 9600 No 4 Q J D X K W B B L B C O U N A T Y Y ...

Page 309: ...511 511 510 509 508 507 506 505 504 502 503 501 500 Rev 01 C473 MECH 011 PX 9000 EPSON STYLUS PRO 9600 No 5 D C ...

Page 310: ...473 MECH 021 PX 9000 EPSON STYLUS PRO 9600 No 6 560 561 562 564 566 565 568 569 568 569 568 569 568 569 568 569 568 569 568 569 570 570 570 570 570 570 570 567 559 556 558 557 555 553 552 551 554 550 556 I H G F E ...

Page 311: ...Rev 01 C473 MECH 031 PX 9000 EPSONSTYLUS PRO 9600 No 7 x 2 x 32 606 604 602 600 601 603 612 609 611 610 613 606 614 615 616 617 618 619 620 607 606 608 605 O N L K J M M ...

Page 312: ...672 671 670 669 658 654 663 662 659 660 665 664 666 668 661 655 656 650 651 x 8 652 653 x 14 657 661 661 Rev 01 C473 MECH 041 PX 9000 EPSON STYLUS PRO 9600 No 8 P ...

Page 313: ...707 706 706 702 705 704 703 700 701 711 712 710 708 708 708 709 Rev 01 C473 MECH 051 PX 9000 EPSON STYLUS PRO 9600 No 9 Q ...

Page 314: ...807 808 802 801 800 803 805 806 804 810 812 811 809 813 Rev 01 C473 MECH 071 PX 9000 EPSON STYLUS PRO 9600 No 11 V W V F I E H G ...

Page 315: ...851 850 854 Rev 01 C473 MECH 081 PX 9000 EPSON STYLUS PRO 9600 No 12 853 853 855 851 856 ...

Page 316: ...SCREW SET X 5 901 900 906 907 905 904 903 903 902 902 908 Rev 01 C473 MECH 091 PX 9000 EPSON STYLUS PRO 9600 No 13 909 ...

Page 317: ... PANEL TAPE CABLE 118 ROLL TRAY R ASSY 119 R SIDE COVER ASSY 120 LABEL 121 LABEL 122 LABEL 123 LABEL 124 LABEL 125 LABEL 126 LABEL 127 LOGO PLATE 13X54 128 LABEL 129 LABEL 130 LABEL 131 LABEL 150 FCC CLIP 151 RUBBER FOOT 152 FAN DUCT 153 VACUUM FAN 154 VACUUM FAN 2 CABLE 155 VACUUM FAN 1 CABLE 156 CR LOCKER ASSY 157 P REAR SENSOR ASSY 158 FLAT CLAMP FCR 30 V0 159 RECYCL CLAMP RLWS 1515TL V0 160 RE...

Page 318: ...OTO SENSOR 607 P THICK2 SENNSOR CABLE ASSY 608 CR BELT 609 MINI CLAMP 610 CR DRIVE PULLEY ASSY Table 7 6 ASP List for Stylus Pro 7600 continued Ref No Part Name 611 TENSION SPRING 612 PRESS LEVER SPRING 613 HD SLIDE ASSY 614 CR HP CABLE ASSY 615 CABLE CLAMP 616 EDGE CLAMP 617 PRESS IDLE GEAR 618 PRESS SHAFT TRAY 619 PRESS TRANSMISSION GEAR 620 PRESS LEVER 650 OUTLET ROLLER ASSY 651 PAPER GUIDE L2 ...

Page 319: ...LE ASSY 1 755 DETECTOR 756 CONNECTING SCREW 757 O RING 758 I H LEVER SW CABLE ASSY 1 759 I C LOCK LEVER KNOB 760 HOLDER ASSY 761 FRAME ASSY 762 FAN GEAR 763 LEVER 800 TUBE 801 TUBE 802 TUBE 803 TUBE Table 7 6 ASP List for Stylus Pro 7600 continued Ref No Part Name 804 TUBE 805 TUBE 806 TUBE 807 TUBE FILME 808 SUS SUPPORT 809 FILME 810 FLAT CORE SSC 40 12 811 FILME 812 CR FFC 1 ASSY 813 BOARD ASSY ...

Page 320: ...ABEL 121 LABEL 122 LABEL 123 LABEL 125 LABEL 126 LABEL 127 LOGO PLATE 13X54 128 LABEL 129 LABEL 131 LABEL 150 FCC CLIP 151 HANDLE 152 FAN DUCT 153 VACUUM FAN 154 VACUUM FAN1 CABLE ASSY 2 155 VACUUM FAN2 CABLE ASSY 2 156 CR LOCKER ASSY 157 P REAR SENSOR ASSY 158 FLAT CLAMP FCR 30 V0 159 RECYCL CLAMP RLWS 1515TL V0 160 RECYCL CLAMP 161 SILENT DUCT 162 VACUUM FAN3 CABLE ASSY 2 200 BOARD ASSY 201 GROU...

Page 321: ...10 CR DRIVE PULLEY ASSY 611 TENSION SPRING 612 PRESS LEVER SPRING 613 HD SLIDE ASSY 614 CR HP CABLE ASSY Table 7 7 ASP List for Stylus Pro 9600 continued Ref No Part Name 615 CABLE CLAMP 616 EDGE CLAMP 617 PRESS IDLE GEAR 618 PRESS SHAFT TRAY 619 PRESS TRANSMISSION GEAR 620 PRESS LEVER 650 OUTLET ROLLER ASSY 651 PAPER GUIDE L2 652 SUB PRATEN B 653 SUB PRATEN A 654 PARTITION PLATE 655 PARTITION PLA...

Page 322: ...E ASSY 762 FAN GEAR 763 LEVER 800 TUBE 801 TUBE 802 TUBE 803 TUBE 804 TUBE 805 TUBE 806 TUBE 807 TUBE FILME 808 SUS SUPPORT Table 7 7 ASP List for Stylus Pro 9600 continued Ref No Part Name 809 FILME 810 FLAT CORE SSC 40 12 811 FILME 812 CR FFC 1 ASSY 813 BOARD ASSY 850 FLANGE 851 ADAPTER 853 RETAINING RING B150300611 854 STOPPER SHAFT 855 FLANGE 856 LABEL 900 PACKING BOX ASSY W 901 STAND L ASSY 9...

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