envea M-Sens WR3 Operating Instructions Manual Download Page 11 | Manualshive

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envea M-Sens WR3 Operating Instructions Manual Download Page 11

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Installation in a bin

Another installation alternative is to mount a sensor at a bins outlet. Due to constant bulk
density in case of a filled bin, the sensor finds an almost unchanging measuring field for
monitoring the residual moisture. Thus, M-Sens WR3 avoids that too damp material reaches
the next production level or arrives into the loading.

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Control of dryer by means of moisture measurement

After the material, lying on the belt, has passed through the dryer tunnel, it gets withdrawn
from the hot air zone. At the end of the belt the dried material falls in a screw conveyor
which transports it to the processing.
The operator queries the following points: Has the material reached really the desired
residual moisture value? That is, has he chosen the right cycle time and temperature?
M-Sens WR3 provides accurate and reliable online moisture values for the process control,
by which constant moisture in close tolerances of the output material can be met.
This process optimization enables the operator to manage high savings and quality
improvements.

Belt dryer

Drying area

Granulating machine

granulated,

dried product

Cooling area

5,3

%

Hopper

Moisture

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Summary of Contents for M-Sens WR3

Page 1: ...RATING INSTRUCTIONS M Sens WR3 ONLINE EXTENDED MOISTURE MEASUREMENT FOR SOLIDS ENVEA Process GmbH Gutedelstraße 31 79418 Schliengen GERMANY Tel 49 0 7635 827248 0 info process envea global www envea global ...

Page 2: ...ata has been changed the change will only be taken into account when you exit the complete menu structure and answer Yes when asked if you wish to save the changes Afterwards the start page appears If you want to communicate with our sensor using our dedicated software you need to download the latest version on our website and install it https www envea global solutions process optimization dahs s...

Page 3: ...lect the correct COM port and connect to the device using the read device button Select correct sensor In the menu System under Sensor 8 2 5 or 7 2 5 the correct sensor must be selected After selecting the sensor check the box Overwrite measurement calib and confirm with the button Device program For more informations and details ple ase refer to the user manual of the sen sor 3 MSE 300 DR DR2 NO ...

Page 4: ...4 4 Mounting of the Evaluation unit 11 5 Electrical connection 13 5 1 DIN Rail housing 13 5 2 Field housing terminal layout 14 5 3 Terminal layout C Boxes 15 6 Commissioning 16 7 Menu structure of M Sens WR3 17 8 Operator interface 27 8 1 Differences between the DIN Rail and field housing Evaluation unit 27 8 2 Display 28 8 3 PC interface 30 9 Wiring example 32 10 Maintenance 32 11 Warranty 32 12 ...

Page 5: ... 2 m connecting cable Evaluation unit MSE 300 Optional C1 box for connecting of sensor and Evaluation unit The sensor is connected by a shielded 4 wired cable to the Evaluation unit the maximal distance between these devices can be at most 300 m Fig 1 Overview with C1 box and MSE 300 DR Fig 2 Overview with C1 box and MSE 300 FH up to 300 m with correct cablediameter max 300 m MSE 300 FH 1 2 3 4 S ...

Page 6: ... Trimmer box Fig 3 Overview with C3 Box and MSE 300 FH Fig 4 Overview with C3 Box and MSE 300 DR Evaluation unit C3 Box 2 m max 300 m 16 24 V 15 GND 14 A 13 B Sensor Trimmer box Sensor Trimmer box Sensor Trimmer box The system can be equipped with up to three sensors Different C Boxes C1 C3 are used accordingly ...

Page 7: ...apillary moisture influences strongly its specific conductive capacity the moisture can be measured exactly by a constant averaged bulk density The calibration can be done very simply by the operator by pressing the button and entering the referenced moisture contents In this context it is convenient that measured value fluctuations by bulk density variations are balanced by an internal filter fun...

Page 8: ...ctions marks actions which may represent a danger for life and limb of persons when carried out in an inexpert manner Attention All actions which may endanger objects are marked with this symbol in the operating instructions 3 3 Operational safety The measuring system must be installed by trained and authorized personnel only Switch of the power supply for all maintenance cleaning or inspection wo...

Page 9: ...mounting place of the sensor That is when using chutes or conveyor belts it is very important to have a almost even material height in front of the sensor window The flange is welded without sensor and dummy plate in the opening at determined mounting place Sensor and dummy plate are mounting by means of plumbing lubricant For applications without over pressure it is possible to renounce the 2 sea...

Page 10: ...y means of the online moisture measurement of solids on a conveyor belt the operator can react in due time if the material is too humid or too dry In consequence plugging of subsequent aggregates can be prevented Screw feeder 25 3 Moisture Conveyor belt 42 0 Moisture Do not install the sensor under or on the side of the screw it must be installed mid size from bottom on the side where material is ...

Page 11: ...ets withdrawn from the hot air zone At the end of the belt the dried material falls in a screw conveyor which transports it to the processing The operator queries the following points Has the material reached really the desired residual moisture value That is has he chosen the right cycle time and temperature M Sens WR3 provides accurate and reliable online moisture values for the process control ...

Page 12: ...rpose M Sens WR3 is connected to a PLC or another process control system Moisture measurement in free fall pipe slide To be able to measure in free fall pipes or inclined pipes chutes with the M Sens WR3 it is possible to gather material in front of the probe in the short term for the duration the measurement with a catching mechanism After the measurement the flap will open again and allows the g...

Page 13: ...is recommended The cable should be four wired twisted and shielded A minimum cable cross section of 0 75 mm should be observed For distances more than 150 m the cable cross section should be adjusted The housing is prepared for DIN Rail mounting according to DIN EN 60715 TH35 Fig 6 Dimension of the MSE 300 DR Fig 7 Dimension of the MSE 300 FH front 118 35 23 90 ...

Page 14: ...0 mm max 13 mm max 13 mm max 13 mm max 13 mm 5 mm Fig 8 Field housing for the C1 Box max 13 mm max 13 mm 50 mm 125 mm 113 mm 52 mm 80 mm 57 mm 4 8 mm 4 8 mm The C1 Box and C3 Box contain fuses and resistances in order to guarantee the communication by the ModBus between sensor and Evaluation unit ...

Page 15: ...13 Fig 10 Electrical connection of the MSE 300 DR 5 Electrical connection 5 1 DIN Rail housing ...

Page 16: ...rent input I out1 Current output Current output Na Not used Na Not used Na Not used Na Not used Min Max Relay NO Floating change over contact NO make contact C Floating change over contact C common conductor NC Floating change over contact NC break contact D out Digital pulse output Digital pulse output RS 485 A RS 485 interface data A B RS 485 interface data B GND RS 485 interface ground D in1 Di...

Page 17: ...erminal layout C Boxes Evaluation unit Sensor 1 Sensor 2 Sensor 3 M20 M20 Fig 12 Electrical connection for the C3 Box Fig 13 Electrical connection for the C1 Box Cable gland M 20 x 1 5 Sensor 1 Evaluation unit ...

Page 18: ...f user requirements with regard to material measuring units alarms etc the user can select operation modes None Min Max in the menu Alarms 3 1 A shortfall or exceeding of an adjustable measuring value can be output via the alarm relay as open or close 3 5 In menu Sensor Alarm 3 6 the user can select OFF ERR or Proc by choosing ERR alarm will be on in case of sensor error by selecting PROC alarm wi...

Page 19: ...t point or free text 10 characters product 1 2 Unit Input unit text e g kg Required mass flow unit 1 3 Decimal point Selection Number representation and decimal 0000 0 000 00 00 000 0 point accuracy in the measurement menu 1 4 Set point low Input 0 9999 Throughput rates under this value will not not be displayed at the current output This does not concern the display indicator totaliser or pulse o...

Page 20: ... Input 2 5 Number of support points for a linearisation above the operating range 2 4 Calibration Calibration submenu 2 4 1 1 Calibration point Input Output measurement value in the selected measurement value to be shown mass time unit 2 4 2 P1 calibration Transfer Raw value Transfer the current raw value filtered from the mass flow with the key The value can also be entered manually depending on ...

Page 21: ...t value plus or minus hysteresis 3 5 Operation mode Selection NC the relay is closed current principle as NC NO no alarm is active NO the relay is closed if there is an alarm 3 6 Sensor alarm Selection Off Sensor or process indicators are OFF ERR PROC not displayed at the relay ERR Serious internal sensor errors trigger an alarm at the relay PROC Serious internal sensor errors and process indicato...

Page 22: ... output Alarm Hold output measurement value drops to 0 or current measurement value Hold output Last measurement value remains pending until fault rectification at the output signal 4 5 Analog output 1 Submenu 4 5 1 Calibration 4 mA Selection Key functions can be used to set the Setting the output current current and equalise it to the receiver side 4 5 2 Calibration 20 mA Selection Key functions ...

Page 23: ...ent current and equalise it to the receiver side The current output can be calibrated so that the zero point output of 4 mA is set to the background noise of the measuring point If the background noise decreases due to process changes sensor wear or other ageing effects a signal of less than 4 mA can be output at the analog output In this way a zero offset can be detected zero point drift If this ...

Page 24: ...ng 5 1 Function Selection None No pulse output NONE CLEANING Cleaning Option for actuation of a solenoid value for pneumatic air flushing 5 2 Pulse period Input 1 s 600 s Duration between two pulses 5 3 Pulse length Input 1 s 60 s Length of the pulse ...

Page 25: ... signal must be read in via key Set input current functions 6 2 Input calib 20 mA Selection The 20 mA signal must be read in via key Set input current functions 6 3 Correction Selection ON Activation of the correction ON OFF OFF Deactivation of the correction 6 4 P1 input Input 4 mA 20 mA Input the current that is to be used for the correction 6 5 P1 factor Input 0 01 10 Factor for subsequent adju...

Page 26: ... ignored 7 2 4 Calibration Selection This function is used only for multi SINGLE AVERAGE sensor systems Single Calibration of single sensors Each sensor is converted via an individual calibration table from the raw value to the throughput after that the calculation of average throughput on the throughput values of the individual sensors is taking place This function should only be used by trained ...

Page 27: ...isplay in minutes 0 permanent lighting 99 time selection for lighting 7 3 4 Contrast Input 0 100 In the case of display exchange the contrast can be changed via the PC software if necessary 7 4 Address Input 1 255 ModBusaddressofEvaluationunit ifoperated on a PLC or PC as a slave 7 5 Baud rate Selection Communication speed of the Evaluation 4800 9600 19200 unit when this is operated as a ModBus 38...

Page 28: ...to instructions from personnel of ENVEA Process If a detailed error analysis is necessary a copy of all ModBus registers can be stored as a text file in the installation folder of the software by clicking on the sensor dump This is only possible with the PC software In addition a software with deeper access to the sensors can be started via the PC software On the touchscreen only the information o...

Page 29: ...n Field housing DIN Rail Menu system via PC software yes yes via display yes no Measurement value display current output yes yes Pulse output for control of solenoid valves yes no Alarm system relay output yes yes Remote control digital input yes no Autocorrect analog input yes no Error output on current output yes yes at relay yes yes via PC software yes yes via display yes no on status LED no ye...

Page 30: ...Afterwards the start page appears The start page display the following values Name M Sens WR3 freely selectable text which describes the material or the measuring point Measured value here in Moisture MST Temperature can also be display separatly or both values together I key for info To access the main menu press and hold any area of the display for several seconds The sub menu selection appears ...

Page 31: ...y menu screen has been dispensed with The display screens are directly derived from the menu structure in section 7 Protection against unauthorised use If a password has been entered in menu 7 System in 7 6 Password which is different to the 0000 default setting you will be asked to enter a password when attempting to access the menus After the password has been successfully entered the menus will...

Page 32: ...from ENVEA Process For the USB connection to the DIN Rail version is a standard USB A B cable included The USB connection is a point to point connection that is not BUS capable The ModBus address and the baud rate for the front side connections cannot be changed and are always 8 3 1 ModBus address 1 or the device answers to all addresses 8 3 2 Baud rate 9600 8 E 1 When connected to the PC for the ...

Page 33: ...atus A file should be created in Data logger settings first In addition with the PC software the Evaluation unit parameters of the Evaluation unit can be saved in a file Save configuration the Evaluation unit parameters can be loaded from a file Load configuration the Evaluation unit parameters can be printed via the Windows standard printer Print configuration the measured values can be logged in...

Page 34: ...instructions have been followed no interventions on the appliances have been made and the components of the system show no mechanical damage or wear resistance In case of a defect during the warranty period defective components are repaired or are replaced free of charge Replaced parts turn into the property of ENVEA Process If desired by the costumer that the parts should be repaired or replaced ...

Page 35: ...lues Incorrect calibration Delete input signal correction new calibration according to section 7 Calibration shifted by abrasion or caking on front end of sensor Delete input signal correction new calibration according to section 7 Sensor error Sensor not properly connected Check cable Sensor damaged Replace sensor No 24 V DC supply on sensor Assure right power supply Relay flickering Hysteresis t...

Page 36: ...ns 258 x 237 x 174 W x H x D Weight Approx 2 5 kg Interface RS 485 ModBus RTU USB Cable screw connectors 3 x M20 4 5 13 mm Ø Connection terminals cable cross section 0 2 2 5 mm AWG 24 14 Current output 3 x 4 20 mA 0 20 mA load 500 W Active Relay contact Max rated load 250 V AC Max peak current 6 A Max rated load 230 V AC 250 VA Max breaking capacity DC1 3 110 220 V 3 0 35 0 2 A Min switching load ...

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