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ENERSYS Ltd, NEWPORT

COMPONENT MAINTENANCE MANUAL

LEARJET PART NO.7624308001-003

ELN PART NO.9750R0824-Rev04

ASSEMBLY

1. General

Due to it’s construction, disassembly and subsequent reassembly of the battery is
not permitted.

Page 701/702

24-01-03

Apr 21/99

Summary of Contents for 7624308001-003

Page 1: ...ormerly Hawker Energy Products SEALED LEAD ACID BATTERY LEARJET PART NO 7624308001 003 ELN PART NO 9750R0824 Rev04 COMPONENT MAINTENANCE MANUAL WITH PARTS LIST ELN DOCUMENT NO 9602 0564 Rev 03 Page T1...

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Page 3: ...ENANCE MANUAL LEARJET PART NO 7624308001 003 ELN PART NO 9750R0824 Rev04 RECORD OF REVISIONS REV NO ISSUE DATE INSERT DATE BY REV NO ISSUE DATE INSERT DATE BY 01 02 03 21 Apr 99 22 Jul 03 25 Aug 04 SA...

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Page 5: ...NEWPORT COMPONENT MAINTENANCE MANUAL LEARJET PART NO 7624308001 003 ELN PART NO 9750R0824 Rev04 RECORD OF TEMPORARY REVISIONS TEMPORARY REV NO PAGE NO ISSUE DATE BY DATE REMOVED BY Page TR 1 2 24 01 0...

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Page 7: ...04 SERVICE BULLETIN LIST SERVICE DATE BULLETIN BULLETIN REVISION INCORPORATED NUMBER NUMBER INTO MANUAL PRODUCT IMPROVEMENTS Product improvements have been incorporated using service bulletins entered...

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Page 9: ...ments SBL 1 2 Apr 21 99 List of Effective Pages LEP 1 2 Aug 25 04 Contents TC 1 to TC 2 Aug 25 04 Introduction INTRO 1 2 Aug 25 04 Description and Operation 1 Aug 25 04 2 Apr 21 99 3 Apr 21 99 4 Apr 2...

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Page 11: ...Of Charge 4 D Leading Particulars 5 6 TESTING AND FAULT ISOLATION 101 1 General 101 2 Required Test Equipment 101 3 Test Equipment Set Up 102 4 Testing 103 A Test Equipment 103 B Condition Of Batteri...

Page 12: ...7624308001 003 ELN PART NO 9750R0824 Rev04 DISASSEMBLY 301 302 1 General 301 302 CLEANING 401 402 1 General 401 402 CHECK 501 502 1 General 501 502 REPAIR 601 602 1 General 601 602 ASSEMBLY 701 702 1...

Page 13: ...of Effective Pages 6 Procedures and PL Sections The disassembly repair and assembly sections generally contain only specific instructions to be used on the equipment covered herein Most standard aeros...

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Page 15: ...id monoblocs connected in series enclosed in a metal outer case which incorporates the battery main terminal connector The monoblocs are packed tightly into the outer case and secured by the use of sh...

Page 16: ...ENERSYS Ltd NEWPORT COMPONENT MAINTENANCE MANUAL LEARJET PART NO 7624308001 003 ELN PART NO 9750R0824 Rev04 Sealed Lead Acid Battery Figure 1 Page 2 24 01 03 Apr 21 99...

Page 17: ...l temperature for battery operation is 20 C 68 F to 25 C 77 F Long term exposure to temperatures above 30 C 86 F can shorten the life of the battery As the temperature falls the available capacity of...

Page 18: ...O 9750R0824 Rev04 C State of Charge Figure 3 shows percentage State of Charge versus Open circuit Voltage 0 10 20 30 40 50 60 70 80 90 100 23 6 23 8 24 0 24 2 24 4 24 6 24 8 25 0 25 2 25 4 25 6 25 8 2...

Page 19: ...1lbs Dimensions Overall Height 155 50 mm Max 6 122 Overall Width 194 00 mm Max 7 638 Overall Length 249 00 mm Max 9 803 Connector MS 3509 Style 1 Rated Capacity 10 ampere hours at the one hour rate Mo...

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Page 21: ...est Equipment Ref Fig 4 NOTE Test equipment having equivalent specifications can be used NOMENCLATURE MFR MODEL PN APPLICATION DC Power Supply Mead Testing F1 regulated 40V dc 10A minimum this can be...

Page 22: ...001 003 ELN PART NO 9750R0824 Rev04 3 Test Equipment Set Up A Capacity Testing Connect the battery to the discharge test unit in accordance with Figure 5 B Recharging Connect the battery to the chargi...

Page 23: ...sed and the battery can even be commissioned in a Nickel Cadmium battery room without fear of contamination A Test Equipment Refer to Figure 4 for test equipment recommendations B Condition of Batteri...

Page 24: ...Charge Retention During Storage at 20 C Figure 6 The battery may be stored up to 5 years without degradation of performance provided that an inspection and open circuit voltage check is conducted eve...

Page 25: ...volts or more Charge at 0 8 Amps for the times given in Figure 7 below Record the open circuit voltage prior to commencement of battery charge After 30 minutes of charge measure and record battery on...

Page 26: ...Amps to 20 Volts or for 48 Minutes whichever occurs soonest G Commissioning Procedure 1 Visually inspect the exterior of the battery casing for signs of damage cracks corrosion etc 2 Examine the batt...

Page 27: ...F f If the discharge duration is now at least 48 Minutes recharge in accordance with section 4 E ensure the battery is clean and issue for service If the discharge duration is less than 48 Minutes re...

Page 28: ...ttery is clean and issue for service c If the discharge duration is less than 48 Minutes reject the battery I Rejection Procedure If the battery fails to attain the appropriate discharge duration afte...

Page 29: ...lfunction and isolating the cause to a specific component TROUBLE PROBABLE CAUSE REMEDY Zero battery voltage Low volts off aircraft Broken or loose terminal connections or open circuit battery monoblo...

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Page 31: ...PORT COMPONENT MAINTENANCE MANUAL LEARJET PART NO 7624308001 003 ELN PART NO 9750R0824 Rev04 DISASSEMBLY 1 General Due to it s construction disassembly of the battery is not permitted Page 301 302 24...

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Page 33: ...ET PART NO 7624308001 003 ELN PART NO 9750R0824 Rev04 CLEANING 1 General A The following item is required to perform the cleaning procedure Soft clean dry cloth B Battery external surfaces should be w...

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Page 35: ...EWPORT COMPONENT MAINTENANCE MANUAL LEARJET PART NO 7624308001 003 ELN PART NO 9750R0824 Rev04 CHECK 1 General A Battery case and lid Examine for 1 Cleanliness 2 Damage 3 Corrosion Page 501 502 24 01...

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Page 37: ...S Ltd NEWPORT COMPONENT MAINTENANCE MANUAL LEARJET PART NO 7624308001 003 ELN PART NO 9750R0824 Rev04 REPAIR 1 General Due to it s construction the battery is not repairable Page 601 602 24 01 03 Apr...

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Page 39: ...NT MAINTENANCE MANUAL LEARJET PART NO 7624308001 003 ELN PART NO 9750R0824 Rev04 ASSEMBLY 1 General Due to it s construction disassembly and subsequent reassembly of the battery is not permitted Page...

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Page 41: ...ST FIG ITEM PART NUMBER NOMENCLATURE 12345 EFF CODE UNITS PER ASSY 1 1 7624308001 003 SEALED LEAD ACID BATTERY 9750R0824 Rev04 1 The vendor of all parts shown in the parts list is as follows VENDOR CO...

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