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7

5.7  Caster Wheels 

Figure 7, Caster Wheels

Caster  wheels  are  mounted  at  the 

top  end  of  the  upper  handle.  They 

allow the jack to be tilted back and 

pushed  or  pulled  to  the  desired 

work  location.  The  caster  wheels 

can also be used to help maneuver 

the jack when it is being positioned 

under the jacking point.
For  best  results,  the  upper  handle 

should  be  adjusted  to  the  most 

upright  (vertical)  position  before 

using the caster wheels.

5.8  Lifting and Supporting the Jack

Two lifting eyebolts are located on the cylinder housing. Use only  

these  eyebolts  when  it  is  necessary  to  lift  or  support  the  jack 

for any reason. Always use a suitable lifting device of adequate 

capacity. Refer to Section 2.0 for jack weights.

  WARNING

Never  use  the  handle  assembly  to  lift  or 

support the jack. The handle assembly is not designed for 

this  purpose.  Jack  will  drop  if  failure  of  handle  assembly 

occurs.  Death,  serious  personal  injury  and/or  property 

damage may result.

Figure 8, Lifting Eyebolts

Lifting 

Eyebolt

Lifting

Eyebolt

6.0  OPERATION

6.1  Jacking Safely

You must know the weight of what you intend to lift and choose 

a jack with 

at least 20 percent 

additional capacity.

Before operating the jack, refer to the Pow’R Lock Use Guidelines 

Supplement  (Enerpac  document  L4131)  for  important  lifting 

information and precautions.
All persons operating the jack should obtain and be familiar with 

the 

American  National  Standards  Institute

  rules  that  apply  to 

hydraulic rams and jacks (ASME ANSI B30.1) or the equivalent 

standards used in your country or region.

  WARNING

Failure to observe and comply with the following precautions 

could result in death or serious personal injury:
•  Never place any part of your body under the load at any 

time while lifting or lowering is in progress. The load could 

drop suddenly if it becomes unstable.

•  Never  leave  the  jack  unattended  during  operation,  even 

for a brief period of time. Closely monitor jack operation 

at  all  times  and  be  prepared  to  stop  lifting  or  lowering 

immediately. Load could drop if it is not monitored while 

jack is in use.

•  Avoid  placing  external  forces  on  the  lifted  load  while  it 

is  being  supported  by  the  jack.  The  load  may  become 

unstable and fall.

•  Do  not  use  the  jack  outdoors  in  windy  conditions. 

Changes in wind direction or velocity could cause the load 

to become unstable and fall.

•  When lifting with more than one jack, be especially careful 

to keep the load level. Leveling is best accomplished by 

throttling with the air shut-o

ff

  valve or by alternating and 

stopping jacks to keep the load level enough so it remains 

stable and does not drop.

•  Never  operate  the  jack  with  the  jack  front  access  cover 

raised  or  removed.  Serious  personal  injury  could  result 

if  fi ngers,  hands  or  other  body  parts  become  entangled 

in the lock nut drive chain mechanism, or in the cylinder 

threads.

6.2  Calculating Load Floor Pressure Requirements

Before  the  jack  is  used,  it  must  be  verifi ed  that  the  surface 

below the jack is capable of supporting the load. The following 

calculation  will  determine  the  approximate  maximum  pressure 

that will be exerted by the jack against the surface of the fl oor or 

ground, based on the load being lifted.

  WARNING

If  any  doubt  exists  regarding  whether  the 

fl oor and/or ground can safely support the load to be lifted, 

the jack should not be used in that location. Avoid using jack 

on overburden or ballast that can shift or crush under load. 
Consult  a  qualifi ed  professional,  such  as  a  licensed  civil 

engineer  or  building  architect  If  there  are  any  questions 

or  concerns  regarding  load  fl oor  pressure  requirements. 

Failure  to  observe  this  instruction  may  cause  an  unstable 

lifting arrangement, resulting in loss of load, personal injury 

and/or property damage.

6.2.1  LOAD FLOOR PRESSURE CALCULATION:

Weight of Load  x  Load Factor =  Load Floor

Pressure Requirement

• The load factor to be used for the imperial system is  

0.0125

.

• The load factor to be used for the metric system is  

0.00194

.

These load factors are applicable to all Pow’R-LOCK ™ jack 

models.

EXAMPLE:

For  a  100000  pound  [45359  kg]  load,  the  following  equations 

would apply:
Imperial System: 100000 x 0.0125 = 1250 psi
Metric System: 45359 x 0.00194 = 87.99 kg/cm 

2

 

NOTICE

The jack is designed to withstand only a limited amount 

of  side  loading.  Excessive  side  loading  will  reduce  the  jack's 

e

ff

 ective  foot  print  on  the  load  fl oor  and  will  increase  the  jack 

contact pressure. Damage to jack components may occur.

Summary of Contents for Pow'R-LOCK PL200 Series

Page 1: ...word 1 2 Use Guidelines Supplement A copy of the Pow R Lock Use Guidelines Supplement Enerpac document L4131 has been packed separately with the jack Read and fully understand the instructions and pre...

Page 2: ...ON Failure to observe and comply with the following precautions could result in minor or moderate personal injury Property damage could also occur When jack is not in use fully retract the cylinder an...

Page 3: ...599 A2 C A1 E2 E1 D H B G F B E2 C H E2 E1 G F D A2 A1 Table 3 External Dimensions PL20025 ASA A1 A2 B C D E1 E2 F G H inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm...

Page 4: ...Enerpac declares that this product has been tested and conforms to applicable standards and is approved to carry the CE mark An EU Declaration of Conformity is enclosed separately 05 08 09 08 07 10 0...

Page 5: ...fting speed and torque can be adjusted using the knob located at the top of the filter regulator To prevent damage to jack pneumatic components the regulator air pressure setting should not exceed 120...

Page 6: ...ow be tilted back onto the wheels and pushed or pulled to the work area CAUTION Do not walk backwards while pulling the jack Always look toward the direction where the jack is being pulled Failure to...

Page 7: ...d while it is being supported by the jack The load may become unstable and fall Do not use the jack outdoors in windy conditions Changes in wind direction or velocity could cause the load to become un...

Page 8: ...ground below must not exceed 1 4 inch 6 4 mm If additional settling occurs lower the load and reposition jack on solid ground 6 5 1 BEFORE BEGINNING THE LIFT 1 Using the handle assembly adjust the ja...

Page 9: ...tem depress and hold the pendant UP button The air motor may run for a few seconds but will stop when pressure is relieved 3 Always store the jack and its accessories in a clean and dry area free of m...

Page 10: ...Be especially careful to avoid off center loads and side loads when using extensions and spacers Table 6 Maximum Additional Stack Height Using optional PLB and PLE Series extensions and PLS Series sp...

Page 11: ...he cylinder Release the UP button IMMEDIATELY when the cylinder starts advancing usually after about 1 or 2 seconds This procedure will relieve any trapped pressure in the jack hydraulic system NOTICE...

Page 12: ...llons 18 9 liter of oil when filled to the proper level with cylinder fully retracted and air motor off Dispose of used oil in accordance with all applicable laws and regulations 4 Loosen and remove o...

Page 13: ...line lubricant bowl The lubricant level should be at least 1 2 full NOTICE If lubricant level is low add additional lubricant as described in steps 3 through 6 If lubricant level is OK skip these ste...

Page 14: ...ure Each tire should be inflated to 90 psi 6 2 bar Inspect the caster wheels for damage Remove any loose dirt Check that each caster wheel rotates and pivots freely and that mounting hardware is prope...

Page 15: ...ction and lubrication tasks See Figure 19 Remove any loose dirt or debris from the chain drive assembly Check each chain tensioner to verify that it is applying firm spring tension against the chain I...

Page 16: ...onnect the air supply hose and move the air shutoff valve to the OPEN position WARNING In the following step it will be necessary to extend and retract the cylinder several times Stay clear of the cyl...

Page 17: ...essure requirements d Clogged or blocked pump intake screen Have hydraulic reservoir and intake screen flushed and cleaned by Enerpac Authorized Service Center e Pneumatic control circuit components l...

Page 18: ...all amount before retraction begins This is normal operation a Insufficient compressed air pressure or volume Check air pressure at filter regulator Increase regulator setting if pressure shown on gau...

Page 19: ...e chain as required Determine if other problems may have caused drive chain wear or failure c Lock nut drive components are worn or loose Have Enerpac Authorized Service Center inspect condition of lo...

Page 20: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 21: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 22: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 23: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 24: ...Kong and Taiwan Actuant Asia Pte Ltd 83 Joo Koon Circle Singapore 629109 T 65 68 63 0611 F 65 64 84 5669 sales sg enerpac com South Korea Actuant Korea Ltd 3Ba 717 Shihwa Industrial Complex Jungwang...

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