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8

6.3  Pendant Controls

The air motor will start automatically when either pendant button 

is depressed. See Figure 9.
•  To extend (raise) the cylinder - 

  

press and hold the pendant UP button.

•  To retract (lower) the cylinder - 

  

press and hold the pendant DOWN button.

•  To stop the cylinder and hold the load - 

  

release both pendant buttons.

 

NOTICE

When depressing or releasing either pendant button, 

there may be a brief delay until the desired action occurs. A small 

amount  of  time  (up  to  one  second)  is  required  for  the  jack's 

pneumatic control circuit to respond to pendant commands.

DOWN 

BUTTON 

UP 

BUTTON

Figure 9, Pendant Controls

6.4  Checking Jack Operation Before Use

Before using the jack for the first time, or if the jack has been 

in storage for more than 30 days, check the jack operation as 

described in the following steps:
1.  If not already done, check the oil level in the hydraulic 

reservoir. Refer to Section 7.3 for additional information.

2.  Verify that the jack is connected to the compressed 

air supply, and that the air pressure setting is correct. 

Refer to section 5.3 for air pressure requirements and 

recommendations.

3.  Be sure that the jack air shut-o

ff

 valve is in the OPEN position.

 

NOTICE

Perform the following step with no load on jack. Refer 

to Section 6.3 for pendant control information.
4.  Fully  extend  and  retract  the  cylinder  to  verify  proper 

operation.  If  needed,  continue  cycling  the  cylinder  until 

operation is smooth, and any trapped air has been removed 

from the system.

 

NOTICE

The  jack  will  make  a 

hissing

  sound  when  the  air 

supply  is  connected  and  the  air-shuto

ff

  valve  is  in  the  OPEN 

position.  This  sound  is  normal,  and  indicates  that  the  jack 

pneumatic system is pressurized.

6.5  Operating Instructions

  WARNING

Failure to observe and comply with the following precautions 

could  result  in  death  or  serious  personal  injury.  Load  may 

become unstable or drop. Property damage could also occur.
•  Before  operating  the  jack,  refer  to  the  Pow’R  Lock  Use 

Guidelines  Supplement  (Enerpac  document  L4131)  for  

important lifting information and precautions.

•  Always lift, support and lower the load in accordance with 

all applicable work rules and regulations in e

ff

ect at your 

worksite or facility.

•  Wait an appropriate amount of time before working under 

the load. Any settling of jack base or load supports (if used) 

into the ground below must not exceed 1/4 inch [6,4 mm]. 

If additional settling occurs, lower the load and reposition 

jack on solid ground.

6.5.1  BEFORE BEGINNING THE LIFT:

1.  Using the handle assembly, adjust the jack position so that 

the cylinder load cap is centered under the jacking point of 

the load. Be sure that the jack base is positioned on a solid 

and level support surface, with the cylinder perpendicular to 

the floor or ground.

  WARNING

Close positioning of the jack under the load 

with the detent pins disengaged should only be done when 

the upper handle is positioned in the lowest, most horizontal 

locking position.  Uncontrolled tipping of the jack may occur 

if this precaution is not observed and serious personal injury 

could result. Refer to additional instructions and precautions 

in sections 5.6.1, 5.6.2 and 5.6.3 of this document.

2.  After positioning the jack, be sure that both detent pins on 

the lower jack handle are fully pulled out (disengaged).

 

NOTICE

Be certain that both detent pins are disengaged before 

using jack to lift, support or lower a load. Failure to observe this 

precaution may result in damage to the lower handle, wheels, or 

axles.
3.  If a high jacking point requires a taller jack, install extensions 

and/or  spacers  (optional  accessories)  on  the  cylinder  as 

required. Refer to Section 6.6 for installation instructions and 

additional information about extensions and spacers.

4.  Place a piece of good quality plywood or other compression 

material  (approximately  1/4  inch  [6,4  mm]  thick  with  high 

friction  characteristics)  between  the  cylinder  load  cap 

and  the  jacking  point.  This  will  provide  a  small  amount  of 

cushioning and will also help prevent damage to the jacking 

point.

  WARNING

Jacking at an angle can allow the jack to slip 

out  of  position,  resulting  in  possible  loss  of  load,  personal 

injury and/or damage to jack. As required, use a swivel load 

cap to properly engage an angled lifting point. The slope of 

the angled lifting point must not exceed 5 degrees.

6.5.2  TO RAISE THE LOAD:

1.  Depress and hold the pendant UP button. The air motor will 

start and the cylinder will begin extending.

2.  When the load has reached the desired height, release the 

pendant UP button. The cylinder will stop and the load will 

remain supported.

 

NOTICE

Although the Pow’R-LOCK ™ jack is designed to be a 

load holding device, the use of auxiliary stands, blocking or other 

additional load supports may be required in your location. Follow 

all applicable work rules and regulations in e

ff

ect at your facility 

or worksite.

Summary of Contents for Pow'R-LOCK PL200 Series

Page 1: ...word 1 2 Use Guidelines Supplement A copy of the Pow R Lock Use Guidelines Supplement Enerpac document L4131 has been packed separately with the jack Read and fully understand the instructions and pre...

Page 2: ...ON Failure to observe and comply with the following precautions could result in minor or moderate personal injury Property damage could also occur When jack is not in use fully retract the cylinder an...

Page 3: ...599 A2 C A1 E2 E1 D H B G F B E2 C H E2 E1 G F D A2 A1 Table 3 External Dimensions PL20025 ASA A1 A2 B C D E1 E2 F G H inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm...

Page 4: ...Enerpac declares that this product has been tested and conforms to applicable standards and is approved to carry the CE mark An EU Declaration of Conformity is enclosed separately 05 08 09 08 07 10 0...

Page 5: ...fting speed and torque can be adjusted using the knob located at the top of the filter regulator To prevent damage to jack pneumatic components the regulator air pressure setting should not exceed 120...

Page 6: ...ow be tilted back onto the wheels and pushed or pulled to the work area CAUTION Do not walk backwards while pulling the jack Always look toward the direction where the jack is being pulled Failure to...

Page 7: ...d while it is being supported by the jack The load may become unstable and fall Do not use the jack outdoors in windy conditions Changes in wind direction or velocity could cause the load to become un...

Page 8: ...ground below must not exceed 1 4 inch 6 4 mm If additional settling occurs lower the load and reposition jack on solid ground 6 5 1 BEFORE BEGINNING THE LIFT 1 Using the handle assembly adjust the ja...

Page 9: ...tem depress and hold the pendant UP button The air motor may run for a few seconds but will stop when pressure is relieved 3 Always store the jack and its accessories in a clean and dry area free of m...

Page 10: ...Be especially careful to avoid off center loads and side loads when using extensions and spacers Table 6 Maximum Additional Stack Height Using optional PLB and PLE Series extensions and PLS Series sp...

Page 11: ...he cylinder Release the UP button IMMEDIATELY when the cylinder starts advancing usually after about 1 or 2 seconds This procedure will relieve any trapped pressure in the jack hydraulic system NOTICE...

Page 12: ...llons 18 9 liter of oil when filled to the proper level with cylinder fully retracted and air motor off Dispose of used oil in accordance with all applicable laws and regulations 4 Loosen and remove o...

Page 13: ...line lubricant bowl The lubricant level should be at least 1 2 full NOTICE If lubricant level is low add additional lubricant as described in steps 3 through 6 If lubricant level is OK skip these ste...

Page 14: ...ure Each tire should be inflated to 90 psi 6 2 bar Inspect the caster wheels for damage Remove any loose dirt Check that each caster wheel rotates and pivots freely and that mounting hardware is prope...

Page 15: ...ction and lubrication tasks See Figure 19 Remove any loose dirt or debris from the chain drive assembly Check each chain tensioner to verify that it is applying firm spring tension against the chain I...

Page 16: ...onnect the air supply hose and move the air shutoff valve to the OPEN position WARNING In the following step it will be necessary to extend and retract the cylinder several times Stay clear of the cyl...

Page 17: ...essure requirements d Clogged or blocked pump intake screen Have hydraulic reservoir and intake screen flushed and cleaned by Enerpac Authorized Service Center e Pneumatic control circuit components l...

Page 18: ...all amount before retraction begins This is normal operation a Insufficient compressed air pressure or volume Check air pressure at filter regulator Increase regulator setting if pressure shown on gau...

Page 19: ...e chain as required Determine if other problems may have caused drive chain wear or failure c Lock nut drive components are worn or loose Have Enerpac Authorized Service Center inspect condition of lo...

Page 20: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 21: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 22: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 23: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 24: ...Kong and Taiwan Actuant Asia Pte Ltd 83 Joo Koon Circle Singapore 629109 T 65 68 63 0611 F 65 64 84 5669 sales sg enerpac com South Korea Actuant Korea Ltd 3Ba 717 Shihwa Industrial Complex Jungwang...

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