background image

16

Apply two 

streams of 

gear oil to threads.

(see Section 7.9 for 

detailed instructions)

Figure 20, Cylinder Thread Lubrication

9.  Remove the lifting sling and lower the jack front access 

cover to its normal position, so it is supported by the chain 

drive plate. The front access cover and protective bellows 

should now completely cover the cylinder threads and chain 

drive mechanism.

  WARNING

Be  certain  that  jack  front  access  cover  is 

installed  and  fully  lowered  before  starting  the  jack.  Never 

operate  the  jack  with  the  front  access  cover  removed  or 

raised, either during lubrication and maintenance procedures 

or when the jack is in use. Failure to observe this precaution 

may  result  in  persons  becoming  entangled  in  the  moving 

parts of the chain drive mechanism. Serious personal injury 

could result.

10.  Reconnect  the  air  supply  hose  and  move  the  air-shuto

ff

 

valve to the OPEN position.

  WARNING

In the following step, it will be necessary to 

extend and retract the cylinder several times. Stay clear of 

the cylinder and related components. Keep hands and fingers 

away  from  pinch  and  crush  points.  Serious  personal  injury 

could occur if these precautions are not observed. Refer to 

Section 1.4 of this manual for additional hazard information.

11.  With no load on the jack, fully extend and retract the cylinder 

several  times  to  distribute  the  gear  oil  on  the  cylinder 

threads,  and  on  the  chain  and  drive  components.  Verify 

proper operation.

12.  Reinstall the jack rear access cover. Refer to Section 7.1.

Figure 19, Lock Nut Chain Drive Assembly

C

 

D

E1

G

E1

D

I

Key:

  A.  Hydraulic Cylinder
  B.  Lock Nut
  C.  Drive Chain
  D.  Roller
 E 1.  Chain Tensioner

 
 E 2.  Tensioner Pivot Shaft
  F.  Chain Drive Plate
  G.  Drive Sprocket
  H.  Proximity Sensors
  I.  Lock Nut Sprocket

A

H

B

 

F

E2

E2

 

 

 

 

Lubricate with gear oil.

(see Section 7.9 for 

detailed instructions)

Summary of Contents for Pow'R-LOCK PL200 Series

Page 1: ...word 1 2 Use Guidelines Supplement A copy of the Pow R Lock Use Guidelines Supplement Enerpac document L4131 has been packed separately with the jack Read and fully understand the instructions and pre...

Page 2: ...ON Failure to observe and comply with the following precautions could result in minor or moderate personal injury Property damage could also occur When jack is not in use fully retract the cylinder an...

Page 3: ...599 A2 C A1 E2 E1 D H B G F B E2 C H E2 E1 G F D A2 A1 Table 3 External Dimensions PL20025 ASA A1 A2 B C D E1 E2 F G H inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm...

Page 4: ...Enerpac declares that this product has been tested and conforms to applicable standards and is approved to carry the CE mark An EU Declaration of Conformity is enclosed separately 05 08 09 08 07 10 0...

Page 5: ...fting speed and torque can be adjusted using the knob located at the top of the filter regulator To prevent damage to jack pneumatic components the regulator air pressure setting should not exceed 120...

Page 6: ...ow be tilted back onto the wheels and pushed or pulled to the work area CAUTION Do not walk backwards while pulling the jack Always look toward the direction where the jack is being pulled Failure to...

Page 7: ...d while it is being supported by the jack The load may become unstable and fall Do not use the jack outdoors in windy conditions Changes in wind direction or velocity could cause the load to become un...

Page 8: ...ground below must not exceed 1 4 inch 6 4 mm If additional settling occurs lower the load and reposition jack on solid ground 6 5 1 BEFORE BEGINNING THE LIFT 1 Using the handle assembly adjust the ja...

Page 9: ...tem depress and hold the pendant UP button The air motor may run for a few seconds but will stop when pressure is relieved 3 Always store the jack and its accessories in a clean and dry area free of m...

Page 10: ...Be especially careful to avoid off center loads and side loads when using extensions and spacers Table 6 Maximum Additional Stack Height Using optional PLB and PLE Series extensions and PLS Series sp...

Page 11: ...he cylinder Release the UP button IMMEDIATELY when the cylinder starts advancing usually after about 1 or 2 seconds This procedure will relieve any trapped pressure in the jack hydraulic system NOTICE...

Page 12: ...llons 18 9 liter of oil when filled to the proper level with cylinder fully retracted and air motor off Dispose of used oil in accordance with all applicable laws and regulations 4 Loosen and remove o...

Page 13: ...line lubricant bowl The lubricant level should be at least 1 2 full NOTICE If lubricant level is low add additional lubricant as described in steps 3 through 6 If lubricant level is OK skip these ste...

Page 14: ...ure Each tire should be inflated to 90 psi 6 2 bar Inspect the caster wheels for damage Remove any loose dirt Check that each caster wheel rotates and pivots freely and that mounting hardware is prope...

Page 15: ...ction and lubrication tasks See Figure 19 Remove any loose dirt or debris from the chain drive assembly Check each chain tensioner to verify that it is applying firm spring tension against the chain I...

Page 16: ...onnect the air supply hose and move the air shutoff valve to the OPEN position WARNING In the following step it will be necessary to extend and retract the cylinder several times Stay clear of the cyl...

Page 17: ...essure requirements d Clogged or blocked pump intake screen Have hydraulic reservoir and intake screen flushed and cleaned by Enerpac Authorized Service Center e Pneumatic control circuit components l...

Page 18: ...all amount before retraction begins This is normal operation a Insufficient compressed air pressure or volume Check air pressure at filter regulator Increase regulator setting if pressure shown on gau...

Page 19: ...e chain as required Determine if other problems may have caused drive chain wear or failure c Lock nut drive components are worn or loose Have Enerpac Authorized Service Center inspect condition of lo...

Page 20: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 21: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 22: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 23: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 24: ...Kong and Taiwan Actuant Asia Pte Ltd 83 Joo Koon Circle Singapore 629109 T 65 68 63 0611 F 65 64 84 5669 sales sg enerpac com South Korea Actuant Korea Ltd 3Ba 717 Shihwa Industrial Complex Jungwang...

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