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Table 8 - Hydraulic Oil Specifi cations - ISO 32

ISO Grade

32

Viscosity Index

100 min

Viscosity at 210

 °

F

42-45 S.U.S.

Viscosity at 100

 °

F

150-165 S.U.S.

Viscosity at 0

 °

F

<12000 S.U.S.

API Gravity

31.0-33.0

Flash, C.O.C.

 °

F

400

Pour Point,

 °

F

-35

Figure 11, Oil Level - Hydraulic Reservoir

(handle assembly removed to show detail)

FULL = 1 inch [25 mm]

below top of reservoir

Oil Fill Plug

Oil Level

(FULL)

 

NOTICE

•  Failure  to  use  the  proper  oil  may  result  in  damage  to  jack 

hydraulic components and will void the product warranty. Use 

of Enerpac HF oil is strongly recommended.

•  Be  sure  that  the  oil  is  clean.  The  oil  cleanliness  should  be 

maintained to a maximum level of 19/16/13 per the ISO4406 

standard. If the oil has a milky, cloudy or dark appearance, it 

should be changed immediately as described in Section 7.4.

7.4  Changing the Oil

Change the oil in the hydraulic reservoir every 12 months or 500 

hours of use. See Figure 12.
The following conditions will require more frequent oil changes:
•  Rigorous  duty,  where  oil  temperature  may  reach  150 °F 

[60 °C].

•  A  high  humidity  environment  and/or  extreme  changes  in 

temperature that can result in condensation inside the reservoir.

•  Dirty or dusty environments that may contaminate the oil.

Change the oil as described in the following steps:
1.  Be sure that cylinder is fully retracted.
2.  Remove the jack rear access cover. Refer to Section 7.1.
3.  Completely relieve any trapped pressure in the jack hydraulic 

and  pneumatic  systems.  Disconnect  the  air  supply  hose 

from the air shut-o

ff

  valve. Follow procedure in Section 7.2.

 

NOTICE

The hydraulic reservoir holds approximately 5 gallons 

[18,9 liter] of oil when fi lled to the proper level with cylinder fully 

retracted  and  air  motor  o

ff

 .  Dispose  of  used  oil  in  accordance 

with all applicable laws and regulations.
4.  Loosen  and  remove  oil  drain  plug  at  bottom  of  reservoir. 

Allow used oil to drain into a suitable container. It may be 

necessary to tip the jack back slightly to completely drain all 

oil and any debris from the bottom of the reservoir.

5.  Clean and reinstall oil drain plug.
6.  Remove,  clean  and  reinstall  the  reservoir  air  breather. 

Replace the air breather if clogged or damaged.

7.  Using a strap wrench, unscrew and remove the old oil fi lter. 

Catch any spilled oil in a suitable container. Dispose of spilled 

oil in accordance with all applicable laws and regulations.

 

NOTICE

Use  only  a  new  10  micron  oil  fi lter  of  the  proper 

specifi cations (Enerpac Part No. 69670E or equivalent).
8.  Before installation, lubricate the new oil fi lter's rubber seal 

with a small amount of oil. Tighten fi lter hand tight only (do 

not use tools).

Key:

2

1

3

1. Air Breather
2. Oil Fill Plug 

3. Oil Drain Plug
4. Oil Filter

Figure 12, Oil Change

(handle assembly removed to show detail)

4

 

9.  Remove the oil fi ll plug and add Enerpac HF hydraulic oil as 

required. Use a funnel to avoid spillage. Oil level should be 

approximately  1  inch  [25  mm]  below  top  of  reservoir,  with 

cylinder fully retracted and air motor turned o

ff

 . See Figure 

11 for oil level diagram.

 

NOTICE

•  Reservoir  is  vented.  To  prevent  oil  leakage  through  the  air 

breather, do not fi ll reservoir completely to the top.

•  To help avoid accidental overfi lling of reservoir, always make 

sure that cylinder is fully retracted before checking oil level or 

adding additional oil.

•  If Enerpac HF is not available at the worksite, use an equivalent 

hydraulic oil that meets the specifi cations shown in Table 8.

Summary of Contents for Pow'R-LOCK PL200 Series

Page 1: ...word 1 2 Use Guidelines Supplement A copy of the Pow R Lock Use Guidelines Supplement Enerpac document L4131 has been packed separately with the jack Read and fully understand the instructions and pre...

Page 2: ...ON Failure to observe and comply with the following precautions could result in minor or moderate personal injury Property damage could also occur When jack is not in use fully retract the cylinder an...

Page 3: ...599 A2 C A1 E2 E1 D H B G F B E2 C H E2 E1 G F D A2 A1 Table 3 External Dimensions PL20025 ASA A1 A2 B C D E1 E2 F G H inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm...

Page 4: ...Enerpac declares that this product has been tested and conforms to applicable standards and is approved to carry the CE mark An EU Declaration of Conformity is enclosed separately 05 08 09 08 07 10 0...

Page 5: ...fting speed and torque can be adjusted using the knob located at the top of the filter regulator To prevent damage to jack pneumatic components the regulator air pressure setting should not exceed 120...

Page 6: ...ow be tilted back onto the wheels and pushed or pulled to the work area CAUTION Do not walk backwards while pulling the jack Always look toward the direction where the jack is being pulled Failure to...

Page 7: ...d while it is being supported by the jack The load may become unstable and fall Do not use the jack outdoors in windy conditions Changes in wind direction or velocity could cause the load to become un...

Page 8: ...ground below must not exceed 1 4 inch 6 4 mm If additional settling occurs lower the load and reposition jack on solid ground 6 5 1 BEFORE BEGINNING THE LIFT 1 Using the handle assembly adjust the ja...

Page 9: ...tem depress and hold the pendant UP button The air motor may run for a few seconds but will stop when pressure is relieved 3 Always store the jack and its accessories in a clean and dry area free of m...

Page 10: ...Be especially careful to avoid off center loads and side loads when using extensions and spacers Table 6 Maximum Additional Stack Height Using optional PLB and PLE Series extensions and PLS Series sp...

Page 11: ...he cylinder Release the UP button IMMEDIATELY when the cylinder starts advancing usually after about 1 or 2 seconds This procedure will relieve any trapped pressure in the jack hydraulic system NOTICE...

Page 12: ...llons 18 9 liter of oil when filled to the proper level with cylinder fully retracted and air motor off Dispose of used oil in accordance with all applicable laws and regulations 4 Loosen and remove o...

Page 13: ...line lubricant bowl The lubricant level should be at least 1 2 full NOTICE If lubricant level is low add additional lubricant as described in steps 3 through 6 If lubricant level is OK skip these ste...

Page 14: ...ure Each tire should be inflated to 90 psi 6 2 bar Inspect the caster wheels for damage Remove any loose dirt Check that each caster wheel rotates and pivots freely and that mounting hardware is prope...

Page 15: ...ction and lubrication tasks See Figure 19 Remove any loose dirt or debris from the chain drive assembly Check each chain tensioner to verify that it is applying firm spring tension against the chain I...

Page 16: ...onnect the air supply hose and move the air shutoff valve to the OPEN position WARNING In the following step it will be necessary to extend and retract the cylinder several times Stay clear of the cyl...

Page 17: ...essure requirements d Clogged or blocked pump intake screen Have hydraulic reservoir and intake screen flushed and cleaned by Enerpac Authorized Service Center e Pneumatic control circuit components l...

Page 18: ...all amount before retraction begins This is normal operation a Insufficient compressed air pressure or volume Check air pressure at filter regulator Increase regulator setting if pressure shown on gau...

Page 19: ...e chain as required Determine if other problems may have caused drive chain wear or failure c Lock nut drive components are worn or loose Have Enerpac Authorized Service Center inspect condition of lo...

Page 20: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 21: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 22: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 23: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Page 24: ...Kong and Taiwan Actuant Asia Pte Ltd 83 Joo Koon Circle Singapore 629109 T 65 68 63 0611 F 65 64 84 5669 sales sg enerpac com South Korea Actuant Korea Ltd 3Ba 717 Shihwa Industrial Complex Jungwang...

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