Endress ESE 1308 DBG ES DUPLEX SILENT Operating Instructions Manual Download Page 82

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Replacement parts

Engine

Version: May 2011

ESE 808 / 1308 / 1408 DBG ES DU PLEX SILENT

110

E502585/31

Fueling holder safety guard in RAL3000

120

E500826/31

Battery cover panelling safety guard in
RAL3000

130

E500848/31

Storage compartment cover in RAL 3000

E133090

Engaging snap lock

140

E502530/31

Rear wall panelling in RAL 3000

150

E130510

Bayonet tank cap, Gr. 40

160

E502531/31

Tank support safety guard RAL 3000

Table 9.1: Replacement parts for the frame with covers

9.2 Engine

Fig. 9-3: Replacement parts for the engine

Position

Part number

Quantity

Item designation

E133415

Engine B&S 16HP/ES cooler clean (for the 808)

E133429

Engine B&S 22HP/ES cooler clean (for the 1308)

200

692519

Air filter insert

E130804

Fuel filter

210

E100265

12/8 Cobra hose clamps

220

E130472

Champion QC 12YC spark plugs

230

492932S

Oil filter

Table 9.2: Replacement parts for the engine

Summary of Contents for ESE 1308 DBG ES DUPLEX SILENT

Page 1: ...OPERATING INSTRUCTIONS ESE 808 DBG ES DUPLEX SILENT Article No 113007 ESE 1308 DBG ES DUPLEX SILENT Article No 113008 ESE 1408 DBG ES DUPLEX SILENT Article No 113022...

Page 2: ...troger tebau GmbH This documentation and parts thereof are subject to copyright Any use or modification outside the restricted limits of the Copyright Act without the consent of ENDRESS Elektroger teb...

Page 3: ...and work areas 19 2 4 General safety instructions 22 3 ESE 808 1308 1408 DBG ES Duplex Silent 27 3 1 Components on the operating and engine side 27 3 2 Components on the exhaust and generator side 28...

Page 4: ...ng without switching off 51 5 4 2 Insulation monitoring plus switching off 52 5 5 Speed lowering in idle 54 5 6 Remote start device 55 5 7 External start device 57 5 8 Battery charge conservation 58 5...

Page 5: ...4 Fig 5 6 Remote start device with Harting plug 55 Fig 5 7 Remote start device with CAN plug 56 Fig 5 8 Connecting up an external start device 57 Fig 5 9 Connecting up the battery charge conservation...

Page 6: ...nance plans 65 Table 6 2 Location of the fuses 70 Table 7 1 Problems during generator operation 74 Table 8 1 Ambient conditions of the generator 78 Table 8 2 Generator performance reduction in relatio...

Page 7: ...Table of Contents Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 7...

Page 8: ...mation for using the generator safely and appropriately Complying with this this information helps to Avoid hazards Reduce repair costs and downtime Increase the reliability and service life of the ge...

Page 9: ...ents are relevant for the generator Operating instructions and maintenance instructions for the engine Briggs Stratton Corporation Important safety information and instructions for engine selection en...

Page 10: ...rning symbol indicates activities during which there is an explosive hazard possibly with lethal consequences Dangerous electrical voltage This warning symbol indicates activities during which there i...

Page 11: ...General information Safety symbols Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 11 Notes...

Page 12: ...res without limiting the intended functionality Hazards are therefore averted by means of special warning signs either directly on the generator and or in the technical documentation 2 1 1 Intended us...

Page 13: ...ator not described in these operating instructions are considered forbidden incorrect use outside the legal limits of the manufacturer s liability 2 1 2 Foreseeable incorrect use or inappropriate hand...

Page 14: ...entire service life of theESE 808 1308 DBG ES DUPLEX SILENT generator can be Risk of death Risk of injury Environmental hazard Material damage to the generator Material damage to other property Limit...

Page 15: ...Fire hazard Leaking battery acid Material damage to the generator can occur through Inappropriate handling Overloading Overheating Too low high oil level of the engine Non compliance with the operatin...

Page 16: ...General Safety Regulations Intended use Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 16...

Page 17: ...SE 808 1308 1408 DBG ES DUPLEX SILENT 17 Inappropriate maintenance or repair work Unsuitable operating fluids An installation altitude higher than 100 meters above sea level An ambient temperature exc...

Page 18: ...ns chapter to practical use Be trained and instructed according to the rules of conduct in the event of malfunctions occurring Have the physical and mental abilities to carry out his responsibilities...

Page 19: ...be performed within the individual life cycles Life cycle Activity Danger zone Work area In the vehicle none Transport By the operating personnel Setting up Within a radius of 1 0 m Operating Within...

Page 20: ...ed to the generator and kept in a clearly legible condition Fig 2 1 Labels on the generator 1 Read operating instructions 7 Noise emission 2 Earthing 8 Short operating instructions on the upper side o...

Page 21: ...1408 DBG ES DUPLEX SILENT 21 Table 2 2 Labels on the generator Label Designation Read operating instructions Earth Cable extension Tank fill level Model plate Maintenance interval for the engine Nois...

Page 22: ...use open flames lights or spark inducing devices in the generator s danger area Protect the generator against moisture and precipitation rain snow during operation Protect the generator against dirt...

Page 23: ...d down The generator may only be transported in a vehicle after being fastened in place correctly on the transport device The generator may only be lifted by the provided carrying handles The generato...

Page 24: ...d the maximum nominal output of the generator Do not operate the generator without a sound damper It is prohibited to operate the generator without air filters and with an open air filter cover It is...

Page 25: ...hould be put out of service if it is not required for more than 30 days Store the generator in a dry locked room Use a petrol additive to prevent resinous residues in the fuel system One copy of these...

Page 26: ...General Safety Regulations General safety instructions Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 26 Notes...

Page 27: ...f the generator are described in this section 3 1 Components on the operating and engine side Fig 3 1 Components of the operating and generator side 1 Protective cover 7 Spark plugs 2 Control panel 8...

Page 28: ...8 DBG ES DUPLEX SILENT 28 3 2 Components on the exhaust and generator side Fig 3 2 Exhaust and engine side components 1 Fuel cock three way stopcock 5 Tank cover 2 Connection coupling for third party...

Page 29: ...tment components 1 Hinged window 7 Power socket 400 V 16A 5 pin for 808 Power socket 400 V 32A 5 pin for 1308 2 Line circuit breaker 8 Power socket 230 V 16A 3 pin for 808 Power socket 400 V 16A 5 pin...

Page 30: ...4 Components of the standard accessories 1 Spark plug wrench 4 Test probes 2 User information operating instructions for the engine as well as these operating instructions 5 Spark plugs 2 3 Testing c...

Page 31: ...vibration suspension elements Splash proof shockproof and CEE sockets with a nominal voltage of 230V and or 400V 50 Hz supply the power An integrated voltage regulator controls the voltage of the alt...

Page 32: ...ESE 808 1308 1408 DBG ES Duplex Silent Function and mode of operation Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 32 Notes...

Page 33: ...special accessory see 3 3 2 is disconnected Exhaust hose a special accessory see 3 3 2 is not attached At least one person per carrying handle CAUTION A slipping or falling device can crush hands or f...

Page 34: ...contaminate the soil and groundwater Prevent leaking of engine oil and petrol The generator is set up as follows 1 Prepare the work site 2 Transport the generator to the work site 3 Attach the exhaus...

Page 35: ...arks CAUTION Leaking engine oil can contaminate the soil and groundwater Do not fill the tank completely Use filling aid CAUTION The wrong fuel destroys the engine Only refuel with lead free regular g...

Page 36: ...pipe special accessory if needed A connected and operational starter battery Appliances switched off or disconnected CAUTION Operating fluids can burn or explode Prevent leaking of engine oil and petr...

Page 37: ...2 Turn the START STOP switch Fig 4 1 1 completely into the position START until the engine starts and then release The engine starts Only activate the starter briefly max 5 10 seconds Never start or...

Page 38: ...ne and hold firmly 3 For model ESE 1308 1408 the manual fuel pump see Fig 4 2 1 must be actuated 3x 4 Set the START STOP switch Fig 4 1 1 to position 1 5 Advance engine at the handgrip of the reversin...

Page 39: ...low generator to cool down The generator is switched off as follows 1 Switch off or disconnect consumers 2 Continue to run the engine for about two minutes 3 Set the START STOP switch Fig 4 1 1 to pos...

Page 40: ...tor has been started see 0 Appliance is switched off CAUTION Electric shocks cause injury or death Do not earth the generator Do not connect protective conductor to an existing potential equalisation...

Page 41: ...g the generator out of service The generator should be put out of service if it is not required for more than 30 days Use a cloth to cover the generator The correct putting out of service procedure is...

Page 42: ...Operation Putting the generator out of service Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 42 Notes...

Page 43: ...riven into the ground BG Bau recommends earthing resistance of 50 see BGI 867 2 Alternatively a proper earthing device conforming to VDE 0100 540 can be used such as the main earthing line in building...

Page 44: ...20 into position 1 3 Activate the test switch see Fig 5 1 10 The switch position displays the result see Fig 5 1 20 Symbol Meaning Position I Switch does not trigger FI protection switch is defective...

Page 45: ...MCS 3 0 goes into energy saving mode and the indicator goes dark To bring the E MCS 3 0 back into a ready to operate condition again the START STOP switch must first be turned into the position STOP T...

Page 46: ...insulation monitoring system has been ordered If the display is green see Fig 5 2 9 during the protective earth lead test then the protective earth leads for the attached devices are OK If the protec...

Page 47: ...n the voltage is OK If high or low is displayed in red then the voltage is too high or too low Load P see Fig 5 2 13 The utilisation will be displayed in 10 steps for 3 phase loads 10 80 green 80 100...

Page 48: ...owing requirements must be fulfilled Generator has been started see 0 1 Unplug the consumer 2 Press the test button see Fig 5 3 2 The displayed symbol see Fig 5 2 8 indicates the result Symbol Meaning...

Page 49: ...can be used again 5 3 2 Insulation monitoring plus switching off The following requirements must be fulfilled Generator has been started see 0 1 Unplug the consumer 2 The circuit breaker must be in Po...

Page 50: ...Insulation fault 34 5k Stays off Connected unit is OK Table 5 5 Insulation monitoring whilst running without switching off If an insulation fault exists and the unit was previously OK when tested with...

Page 51: ...E MCS 3 0 5 4 1 Insulation monitoring without switching off The following requirements must be fulfilled Generator has been started see 0 1 Unplug the consumer Press the test button see Fig 5 4 3 The...

Page 52: ...sed after switching off and disconnecting the consumer so that the unit can be used again 5 4 2 Insulation monitoring plus switching off The following requirements must be fulfilled Generator has been...

Page 53: ...Pos 1 Insulation fault 34 5k Stays off Circuit breaker stays in Pos 0 Connected unit is OK Table 5 9 Insulation monitoring whilst running without switching off If an insulation fault exists and the u...

Page 54: ...into the I position Idling speed reduction is activated The idling speed reduction is active for about 5 minutes after engine start and then lowers the rotational speed of the engine in as far as no...

Page 55: ...manual choke during an electrical start Connect up the remote start device as follows with the Harting socket Fig 5 6 Remote start device with Harting plug Battery charging retention might occur simu...

Page 56: ...N plug Fig 5 7 Remote start device with CAN plug Battery charging retention might occur simultaneously when using the remote start device 1 Insert plug for the remote start operating status generator...

Page 57: ...ket Fig 5 8 1 2 Insert plug for the external energy source connecting cable e g starter battery external start socket into the external start socket and lock in place by turning to the right External...

Page 58: ...or socket Fig 5 9 1 for the starter battery charge conservation device 2 Insert plug for the external energy source e g a battery charging device charge conservation device socket connecting cable and...

Page 59: ...y source e g a battery charging device charge conservation device socket connecting cable and lock in place by turning to the right The battery charge conservation device is ready to operate Disconnec...

Page 60: ...for the external energy source e g a battery charging device charge conservation device socket connecting cable in place The battery charge conservation device is ready to operate Disconnect the batt...

Page 61: ...fulfilled Generator is ready for operation 3 way fuel tap In the course of supplying fuel you can select between the devices own tank and the fueling device Fig 5 12 3 way fuel tap Switch position Ope...

Page 62: ...ng fuel destroys the engine Only refuel with lead free regular grade petrol ROZ 91 Fig 5 13 Connect up fueling device The canister may stand at a maximum of 0 5 m below the level of fuel pump Connect...

Page 63: ...ollows 1 Open sealing cap on the canister 2 Introduce hose 3 Engage catch on the fueling device The canister is attached Change an empty canister during operation as follows 1 Place the full canister...

Page 64: ...t gas hose Only operate the generator outdoors Fig 5 14 Connecting up the exhaust hose Connect up the exhaust hose as follows 4 Push the exhaust hose s grip with the larger opening onto the muffler s...

Page 65: ...5 h annually every 50 h annually every 100 h annually annually Check the electrical safety before each start up Check the oil level X Changing the oil X X 1 Change oil filter X Clean air filter X 2 Cl...

Page 66: ...and maintenance instructions of the engine manufacturer are an integral component of these operating instructions 6 2 1 Engine oil CAUTION Leaking engine oil can contaminate the soil and groundwater U...

Page 67: ...of the oil if the level is above the upper mark and refill with oil if the level is under the lower mark see below The oil level has been checked Pour in oil as follows 1 Remove oil screw plug Fig 6 1...

Page 68: ...llection container 4 Turn the screw plug Fig 6 2 1 and drain off the oil into the collection container 5 Then pour in new oil as already described The engine oil has been changed CAUTION The oil escap...

Page 69: ...battery 4 Prepare a new battery 5 The battery cables must first be screwed onto the POSITIVE terminal then onto the NEGATIVEterminal and then put on the terminal caps 6 Put the battery back into the...

Page 70: ...ccessory external start socket socket charging retention and or remote start device 1 Open the fuse holder 2 Replace a fuse 3 Close the fuse holder The fuse has been replaced Fig 64 Replacing a fuse F...

Page 71: ...6 3 Check the electrical safety Only appropriately authorised personnel may check the electrical safety The electrical reliability must be checked in accordance with the applicable VDE regulations EN...

Page 72: ...troller is defective Call service staff The engine runs irregularly Call service staff Strong voltage fluctuations occur The speed control works erratically or insufficiently Call service staff The en...

Page 73: ...lation holes The oil level is too low Add oil The engine turns briefly and then shuts down The fuel filter is clogged Exchange the fuel filter The 20 litre standard container is empty Change the canis...

Page 74: ...The remote start equipment fuse is defective Replace the fuse The external start equipment plug is not inserted properly Insert the external start equipment plug correctly The engine does not start in...

Page 75: ...Troubleshooting Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 75 Notes...

Page 76: ...fications Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 76 8 Technical specifications The technical specifications concerning use of the generator are described in this section Fig 8 1 Gener...

Page 77: ...230 230 230 V Rated current 3 12 3 18 8 20 2 A Rated current 1 21 7 30 4 30 4 A Voltage tolerance idling nominal output 5 5 5 Weight ready for use 132 150 150 kg Tank capacity lead free normal ROZ91...

Page 78: ...ion in relation to the ambient conditions Line max conduit length Unit HO 7 RN F NSH u 1 5 mm2 60 m HO 7 RN F NSH u 2 5 mm2 100 m Table 8 3 Maximum conduit length of the distribution network as a func...

Page 79: ...Replacement parts Sound absorbing hood Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 79 Notes...

Page 80: ...parts The replacement parts needed to run the generator are described in this section The generator is divided into these component groups Frame with covers tank and engine Generator and electronics S...

Page 81: ...y guard in RAL1012 40 E502510 11 1 Side part of the right safety guard in RAL1012 E500741 91 4 Carrying handle for retaining plate in RAL 9005 E133175 4 Carrying handle E500741 01 4 Carrying handle fo...

Page 82: ...0510 1 Bayonet tank cap Gr 40 160 E502531 31 1 Tank support safety guard RAL 3000 Table 9 1 Replacement parts for the frame with covers 9 2 Engine Fig 9 3 Replacement parts for the engine Position Par...

Page 83: ...z for the 808 E131285 1 Gen syn 13 kVA IP 54 50Hz for the 1308 310 E132679 1 10A bridge rectifier 320 E131799 1 EFXY3R2 interference elimination filter 330 E130470 1 Operating hour counter E132072 3 2...

Page 84: ...84 1 Earth sign sticker 390 E100039 3 250V 16A shockproof socket E130619 1 CEE socket 400V 16A 5P 808 400 E130620 1 CEE socket 400V 32A 5P 1308 E130619 1 CEE socket 400V 16A 5P for the 1308 410 E13061...

Page 85: ...xternal start Fig 9 5 Replacement parts for fuses Position Part number Quantity Item designation E132672 1 Flat fuse holder E132680 1 Flat fuse insert 20 A DIN 72581 Part 3 800 E132735 1 Flat fuse ins...

Page 86: ...Champion 12YC spark plugs no other type may be used 910 E130545 1 Test probes 920 E130446 1 100 cm measuring line 930 1 Engine operating manual B S 940 E130534 1 Spark plug wrench 1000 E100592 1 Fuel...

Page 87: ...Replacement parts Accessories amd markings Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 87 Fig 9 7 Replacement parts forspecial accessories...

Page 88: ...Replacement parts Accessories amd markings Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 88 10Declaration of conformity...

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