Endress+Hauser PROline promag 23 Operating Instructions Manual Download Page 81

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PROline Promag 23

10 Technical data

Hauser

Materials

Promag P

Transmitter housing:
Compact housing: powder coated die-cast aluminium

Sensor housing:
powder coated die-cast aluminium

Measuring tube:
stainless steel 1.4301 or 1.4306/304L; non-stainless flange material with
AI/Zn protective coating

Flange:

DIN : Stainless steel 1.4571, ST37 / FE 410W B (with Al/Zn protective coating)

ANSI: A105, 316L (with Al/Zn protective coating)

JIS: S20C, SUS 316L (with Al/Zn protective coating)

Ground disks:

Standard: 1.4435/316L

Option: Alloy C-22

Electrodes:

Standard: 1.4435, platinum/rhodium 80/20

Option: Alloy C-22, tantalum

Seals to DIN 2690

Promag H

Transmitter housing:
Compact housing: powder coated die-cast aluminium

Sensor housing: 1.4301
Wall mounting (holder panel): 1.4301

Measuring tube: stainless steel 1.4301 or 1.4306/304L

Flanges:

All connections 1.4404/316L

Flanges (DIN, ANSI, JIS) made of PVDF

Adhesive fitting made of PVC

Ground rings:

Standard: 1.4435/316L

Option: tantalum, platinum (base material: titanium Grade 2, platinum coating
min. 12

m), Alloy C-22

Electrodes:

Standard: 1.4435

Option: Alloy C-22, tantalum, platinum/rhodium 80/20 (up to DN 25 only)

Seals:

DN 2...25: O-ring (EPDM, Viton, Kalrez) or gasket seal (EPDM, silicone, Viton)

DN 40...100: gasket seal (EPDM, silicone)

Material load diagram

The material load diagrams (pressure-temperature graphs) for the process connections
are to be found in the following documents:

Technical Information “Promag 23 P” (TI 049D/06/en)

Technical Information “Promag 23 H” (TI 051D/06/en)

Summary of Contents for PROline promag 23

Page 1: ...BA 045D 06 en 02 03 50097235 Valid as of software version V 2 00 01 amplifier V 2 0X XX communication PROline promag 23 Electromagnetic Flow Measuring System Two wire loop powered Operating Instructions ...

Page 2: ... and customize to suit the process parameters All functions are described in detail as is the function matrix itself in the Description of Device Functions manual which is a separate part of these Operating Instructions Trouble shooting Page 61 ff Always start trouble shooting with the checklist on Page 61 if faults occur after commissioning or during operation The routine takes you directly to th...

Page 3: ...perating instruction to the function matrix 43 5 2 1 General notes 44 5 2 2 Enabling the programming mode 44 5 2 3 Disabling the programming mode 45 5 3 Error messages 45 5 4 Communication HART 47 5 4 1 Operating options 47 5 4 2 Universal HART commands 48 5 4 3 Switching HART write protection on and off 51 6 Commissioning 53 6 1 Function check 53 6 2 Commissioning 53 6 2 1 Switching on the measur...

Page 4: ...Contents PROline Promag 23 4 Endress Hauser ...

Page 5: ...ms including mediums used for cleaning If welding work is performed on the piping system do not ground the welding appli ance through the Promag flowmeter The installer must ensure that the measuring system is correctly wired in accordance with the wiring diagrams The transmitter must be grounded unless the power supply is galvanically insulated Invariably local regulations governing the opening a...

Page 6: ...ns etc due to inadequate cleaning will be charged to the owner operator 1 5 Notes on safety and icons The devices are designed to meet state of the art safety requirements have been tes ted and left the factory in a condition in which they are safe to operate The devices comply with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment fo...

Page 7: ...order confirmation for the meanings of the individual letters and digits 2 Power supply 12 30 V DC Ex 13 9 30 V DC 3 Additional functions EPD MSU with Empty Pipe Detection 4 Outputs I OUT HART with current output HART f OUT with pulse frequency output 5 Reserved for information on special products 6 Ambient temperature range 7 Degree of protection i 1 7 6 2 3 4 5 PROMAG ENDRESS HAUSER Order Code 2...

Page 8: ...tional information examples EPD MSU with Empty Pipe Detection electrode R B with reference electrode only with Promag P 0 5 CAL with 0 5 calibration 7 Reserved for information on special products 8 Ambient temperature range 9 Degree of protection 10 Reserved for additional information on device version approvals certificates 11 Flow direction i 1 2 3 4 5 6 7 9 11 8 ABCDEFGHJKLMNPQRST TAG No Pat UK...

Page 9: ...ratory Procedures and with the requirements of EN 61326 A1 The measuring system described in this Operating Manual is therefore in conformity with the statutory requirements of the EC Directives Endress Hauser confirms suc cessful testing of the device by affixing to it the CE mark 2 3 Registered trademarks KALREZ VITON and TEFLON are registered trademarks of E I Du Pont de Nemours Co Wilmington U...

Page 10: ...2 Identification PROline Promag 23 10 Endress Hauser ...

Page 11: ...e of sensors with Teflon linings Special notes on flanged devices Caution The wooden covers mounted on the flanges before the device leaves the factory pro tect the linings on the flanges during storage and transportation Do not remove these covers until immediately before the device is installed in the pipe Do not lift flanged devices by the transmitter housing Use webbing slings slung round the ...

Page 12: ...0 C The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures Choose a storage location where moisture does not collect in the measuring device This will help prevent fungus and bacteria infestation which can damage the liner Do not remove the protective plates or caps on the process connections until you are ready to ins...

Page 13: ...n pipe Fig 4 Location Installation of pumps Do not install the sensor on the intake side of a pump This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube Infor mation on the lining s resistance to partial vacuum can be found on Page 79 It might be necessary to install pulse dampers in systems incorporating reciprocating diaphragm or peristalt...

Page 14: ... install a cleaning valve Fig 6 Installation in partially filled pipe Down pipes Install a siphon or a vent valve downstream of the sensor in down pipes longer than 5 meters This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube These measures also prevent the system losing prime which could cause air inclusions Information on the lining s re...

Page 15: ...pe Detection Fig 8 Vertical orientation Horizontal orientation The measuring electrode plane should be horizontal This prevents brief insulation of the two electrodes by entrained air bubbles Caution Empty Pipe Detection functions correctly with the measuring device installed horizon tally only when the transmitter housing is facing upward Fig 9 Otherwise there is no guarantee that Empty Pipe Dete...

Page 16: ...r the inlet and outlet runs is necessary in order to ensure measuring accuracy Inlet run 5 x DN Outlet run 2 x DN Fig 10 Inlet and outlet runs 3 2 5 Vibrations Secure the piping and the sensor if vibration is severe Caution Information on resistance to vibration and shock can be found on Page 78 Fig 11 Measures to prevent vibration of the measuring device F06 2xxxxxxx 11 00 00 xx 005 F06 2xxxxxxx ...

Page 17: ...ng accuracy with very slow moving fluids The nomogram shown here can be used to calculate the pressure loss caused by cross section reduction Note The nomogram applies to fluids of viscosity similar to water 1 Calculate the ratio of the diameters d D 2 From the nomogram read off the pressure loss as a function of flow velocity downstream from the reduction and the d D ratio Fig 12 Pressure loss du...

Page 18: ...0 dm3 min 2 50 dm3 5 dm3 min 65 2 1 2 60 2000 dm3 min 500 dm3 min 5 00 dm3 8 dm3 min 80 3 90 3000 dm3 min 750 dm3 min 5 00 dm3 12 dm3 min 100 4 145 4700 dm3 min 1200 dm3 min 10 00 dm3 20 dm3 min 125 5 220 7500 dm3 min 1850 dm3 min 15 00 dm3 30 dm3 min 150 6 20 600 m3 h 150 m3 h 0 025 m3 2 5 m3 h 200 8 35 1100 m3 h 300 m3 h 0 05 m3 5 0 m3 h Flow rate characteristic values Promag P US units Nominal ...

Page 19: ... 00 dm3 8 dm3 min 80 3 90 3000 dm3 min 750 dm3 min 5 00 dm3 12 dm3 min 100 4 145 4700 dm3 min 1200 dm3 min 10 00 dm3 20 dm3 min Flow rate characteristic values Promag H US units Nominal diameter Recommended flow rate Factory settings inch mm min max full scale value v 0 3 or 10 m s Full scale value v 2 5 m s Pulse value 2 pulse s Low flow cut off v 0 04 m s 1 12 2 0 015 0 5 gal min 0 1 gal min 0 0...

Page 20: ...case the necessary screw tightening torques on Page 23 ff The mounting of additional ground disks is described on Page 21 Fig 13 Installing the Promag P sensor Seals Comply with the following instructions when installing seals Measuring tube linings with PFA or PTFE No seals are required In case you use seals with DIN flanges use only seals according to DIN 2690 Make sure that the seals do not pro...

Page 21: ...g length increa ses Dimensions Page 87 PTFE and PFA lining only install additional seals between the ground disk and pipe flange 1 Place the ground disk and the additional seal between the instrument and the pipe flange Fig 14 2 Insert the bolts through the flange holes Tighten the nuts so that they are still loose 3 Now rotate the ground disk as shown in Fig 14 until the handle strikes the bolts ...

Page 22: ... regulating the insulation of pipes have to be taken into account Caution Risk of measuring electronics overheating The housing support dissipates heat and its entire surface area must remain uncovered Make sure that the sensor insulation does not extend past the top of the two sensor shells Fig 15 Fig 15 Promag P high temperature version Insulating the pipe Note We recommend to use the high tempe...

Page 23: ...65 59 65 PN 16 4 x M 16 87 80 65 PN 40 8 x M 16 43 40 80 PN 16 8 x M 16 53 48 80 PN 40 8 x M 16 53 48 100 PN 16 8 x M 16 57 51 100 PN 40 8 x M 20 78 70 125 PN 16 8 x M 16 75 67 125 PN 40 8 x M 24 111 99 150 PN 16 8 x M 20 99 85 150 PN 40 8 x M 24 136 120 200 PN 10 8 x M 20 141 101 200 PN 16 12 x M 20 94 67 200 PN 25 12 x M 24 138 105 Promag P Nominal diameter ANSI Pressure rating Threaded fastener...

Page 24: ...PTFE PFA 25 20K 4 x M 16 32 32 20K 4 x M 16 38 40 20K 4 x M 16 41 50 10K 4 x M 16 54 50 20K 8 x M 16 27 65 10K 4 x M 16 74 65 20K 8 x M 16 37 80 10K 8 x M 16 38 80 20K 8 x M 20 57 100 10K 8 x M 16 47 100 20K 8 x M 20 75 125 10K 8 x M 20 80 125 20K 8 x M 22 121 150 10K 8 x M 20 99 150 20K 12 x M 22 108 200 10K 12 x M 20 82 200 20K 12 x M 22 121 ...

Page 25: ... aseptic gaskets Weld nipples DIN 11850 ODT Tri Clamp Clamp ISO 2852 DIN 32676 coupling DIN 11851 DIN 11864 1 SMS 1145 flange DIN 11864 2 C DN 40 100 process connections with aseptic gaskets Weld nipples DIN 11850 ODT Tri Clamp Clamp ISO 2852 DIN 32676 coupling DIN 11851 DIN 11864 1 ISO 2853 SMS 1145 flange DIN 11864 2 Seals When installing the process connections make sure that the seals are clea...

Page 26: ...cing the order make certain that the ground ring is compatible with the mate rial used for the electrodes Otherwise there is a risk that the electrodes may be destroyed by electrochemical corrosion Information about the materials can be found on Page 81 Ground rings including the seals are mounted within the process connections Therefore the fitting length is not affected The dimensions of the gro...

Page 27: ... is clean and that the seal is correctly seated Note If thin walled foodstuffs pipes are not welded correctly the heat could damage the installed seal It is therefore advisable to remove the sensor and the seal prior to welding The pipe has to be spread approximately 8 mm to permit disassembly Cleaning with pigs If pigs are used for cleaning it is essential to take the inside diameters of measurin...

Page 28: ...over of the electronics compartment 2 Press in the latches at the side and turn the display module to the desired position 45 steps in either direction 3 Screw the cover of the electronics compartment firmly onto the transmitter housing Fig 19 Turning the local display F06 xxxxxxxx 07 00 06 xx 000 ...

Page 29: ...f the measuring electrode axis correct Horizontal Is the position of the Empty Pipe Detection EPD electrode correct see Page 15 Were all threaded fasteners tightened to the specified torques when the sensor was installed See Section 3 3 Ground disks ground rings Were the correct seals installed type material installation Promag P Page 20 Promag H Page 25 Are the measuring point number and labeling...

Page 30: ...3 Installation PROline Promag 23 30 Endress Hauser ...

Page 31: ...ead screw 4 securing the clamp 3 mm key 2 Remove the cover of the connection compartment 5 from the transmitter housing 3 Feed the signal cable 1 through the appropriate cable entries 4 Connect the cables in accordance with the wiring diagram Fig 20 wiring diagram inside cover 5 Screw the cover of the connection compartment 5 firmly onto the transmitter housing 6 Retighten the socket head screw 4 ...

Page 32: ...on It can be configured as a standard impulse output a frequency output or a switching output Frequency output passive galvanically isolated max 30 V DC 100 mA Open Collector Frequency operating mode limit frequency 500 10000 Hz fmax 12500 Hz Pulse operating mode pulse frequency max 50 Hz Status operating mode yes Note We recommend shielded signal cables as a general principle Outputs Terminal No ...

Page 33: ...smitter IM A max signal transmission current failsafe mode current output 22 mA max current Note The minimum load resistance RL necessary for a data transfer via HART protocol by way of the current signal cable is 250 The minimum external supply voltage US therefore has to be 17 5 V DC non Ex Fig 21 Load at the analog current output non Ex RL max load resistance with HART min 250 US external suppl...

Page 34: ...articular HCF LIT 20 HART a technical summary Connection of the HART handheld communicator Fig 22 Electrical connection of the HART handheld communicator 1 HART communicator 2 other evaluation devices or PLC with power supply c shield Connection of a PC with an operating software In order to connect a PC with an operating software e g FieldTool a HART modem e g Commubox FXA 191 is needed Fig 23 El...

Page 35: ...to the fluid If the process connections are made of a synthetic material ground rings have to be used to ensure that potential is equalised see Page 26 Ground rings are accesso ries which must be ordered separately Page 59 Note For installation in metal pipes it is advisable to connect the ground terminal of the trans mitter housing to the piping Please also pay special attention to company intern...

Page 36: ...ble to ground potential by means of the ground terminal provided for the purpose Fig 25 Caution Please also pay special attention to company internal grounding concepts Note The ground cable for flange to flange connections can be ordered separately as an accessory from E H see Page 59 The ground cable is in direct connection with the conductive flange coating and is secured by the flange screws F...

Page 37: ...es are made of different materials Please also pay special attention to company internal grounding concepts Fig 26 Potential equalisation ground disks with plastic pipes or lined pipes Lined pipes cathodic protection In such cases install the measuring instrument without potential in the piping When installing the measuring device make sure that there is an electrical connection between the two pi...

Page 38: ...ables used for connection must be of the specified outside diameter see Page 76 Firmly tighten the cable entries Fig 28 The cables must loop down before they enter the cable entries water trap Fig 28 This arrangement prevents moisture penetrating the entry Always install the measuring device in such a way that the cable entries do not point up Remove all unused cable entries and insert plugs inste...

Page 39: ...e cables comply with the specifications see Page 76 Do the cables have adequate strain relief Cables correctly segregated by type Without loops and crossovers Are the power supply and signal cables correctly connected See the wiring diagram inside the cover of the terminal compartment Are all screw terminals firmly tightened Have the measures for grounding potential equalisation been correctly imp...

Page 40: ...4 Wiring PROline Promag 23 40 Endress Hauser ...

Page 41: ...ion operating mode Optical keys for Touch Control 2 Enter key 3 HOME position o Entry into the function matrix Save the numerical values you input or settings you change Plus Minus keys 4 HOME position o Direct access to totalizer values and actual values of outputs Enter numerical values select parameters Select different blocks groups or function groups within the function matrix Press the keys ...

Page 42: ...status variables e g bar graph of the limit value achieved by the volume flow 4 Info icons field Icons representing additional information on the measured values are shown in this field See Page 42 for a full list of the icons and their meanings 5 Measured values field The current measured values appear in this field 6 Unit of measure field The units of measure and time defined for the current mea...

Page 43: ...ect a group e g CURRENT OUTPUT 4 Select a function group e g CONFIGURATION 5 Select a function e g TIME CONSTANT Change parameter enter numerical values P select or enter enable code parameters numerical values F save your entries 6 Exit the function matrix Press and hold down Esc key X for longer than 3 seconds HOME position Repeatedly press Esc key X return step by step to HOME position Fig 31 S...

Page 44: ...tion of Device Functions manual which is a separate part of these Operating Instructions 5 2 2 Enabling the programming mode The function matrix can be disabled Disabling the function matrix rules out the possibi lity of inadvertent changes to device functions numerical values or factory settings A numerical code factory setting 23 has to be entered before settings can be chan ged If you use a cod...

Page 45: ...ty is the one shown on the display The measuring system distinguishes between two types of error System errors This group comprises all device errors e g communication errors hardware errors etc see Page 62 Process errors This group comprises all application errors e g empty pipe etc see Page 66 Fig 32 Error messages on the display example 1 Error type P process error S system error 2 Error messag...

Page 46: ...n has a direct effect on the outputs The response of the outputs failsafe mode can be defined by means of functions in the function matrix see Page 69 Note Error messages can be output via the pulse frequency output If there is an error message present a higher signal on alarm level can be output via the current output in accordance with NAMUR Recommendation NE 43 Confirming error messages For the...

Page 47: ...llow access to device specific functions which are not HART stan dard Such commands access individual field device information amongst other things such as empty full pipe calibration values low flow cut off settings etc Note Promag 23 has access to two command classes On Page 48 you will find a list with all the supported Universal Commands 5 4 1 Operating options For the complete operation of th...

Page 48: ...It cannot be changed The response consists of a 12 byte device ID Byte 0 fixed value 254 Byte 1 Manufacturer ID 17 E H Byte 2 Device type ID 70 Promag 23 Byte 3 Number of preambles Byte 4 Universal commands rev no Byte 5 Device specific commands rev no Byte 6 Software revision Byte 7 Hardware revision Byte 8 Additional device information Bytes 9 11 Device identification 1 Read primary process vari...

Page 49: ...t HART shortform address Access type write Byte 0 desired address 0 15 Factory setting 0 Note With an address 0 multidrop mode the cur rent output of the primary process variable is set to 4 mA Byte 0 active address 11 Read unique device identifi cation using the TAG measu ring point designation Access type read Bytes 0 5 TAG Device identification delivers information on the device and the manufac...

Page 50: ...nd of measuring range value for 20 mA Bytes 7 10 Start of measuring range value for 4 mA Bytes 11 14 Attenuation constant in s Byte 15 Write protection ID Byte 16 OEM dealer ID 17 E H Factory setting Primary process variable Volume flow Note Manufacturer specific units are represented using the HART unit code 240 16 Read the device production number Access type read none Bytes 0 2 Production numbe...

Page 51: ... 1 Switch off power supply 2 Remove the I O board 1 see Page 72 3 Remove cover plate 3 4 Switch HART write protection 2 on or off as applicable by means of the jumper Fig 33 5 Installation of the I O board is the reverse of the removal procedure Fig 33 Switching HART write protection on and off 1 I O board 2 Jumper for HART write protection 2 1 Write protection OFF factory setting HART protocol en...

Page 52: ...5 Operation PROline Promag 23 52 Endress Hauser ...

Page 53: ...suring device performs a number of post switch on self tests As this proce dure progresses the following sequence of messages appears on the local display Normal measuring mode commences as soon as start up completes Various measured value and or status variables HOME position appear on the display Note The local display is inoperative if the device is connected to the FieldTool If start up fails ...

Page 54: ...the outputs of the measuring device see Page 46 If the pipe is partially filled or empty and EPD is not on response can vary in identically configured systems Flow reading fluctuates Zero flow Excessively high flow readings Performing empty pipe and full pipe calibration EPD 1 Select the appropriate function in the function matrix Block BASIC FUNCTION PROCESS PARAMETER ADJUSTMENT EPD ADJUSTMENT 2 ...

Page 55: ... calibration factor zero point T DAT Transmitter DAT The T DAT is an exchangeable data storage device in which all transmitter parameters and settings are stored Storing of specific parameter settings from the EEPROM to the T DAT and vice versa has to be carried out by the user manual save function Detailed instructions regarding this can be found in the handbook Description of Device Functions fu...

Page 56: ...6 Commissioning PROline Promag 23 56 Endress Hauser ...

Page 57: ...ng devices always use cleaning agents that do not attack the surface of the housing and the seals Seals The seals of the Promag H sensor must be replaced periodically particularly in the case of gasket seals aseptic version The period between changes depends on the fre quency of cleaning cycles the cleaning temperature and the fluid temperature Replacement seals accessories see Page 59 ...

Page 58: ...7 Maintenance PROline Promag 23 58 Endress Hauser ...

Page 59: ...nection for Promag A H Adapter connections for installing Promag 23 H instead of a Promag 30 33 A or Promag 30 33 H DN 25 DK5HA Ground rings for Promag H If the process connections are made of PVC or PVDF ground rings are necessary to ensure that potential is matched A set of ground rings comprises 2 ground rings DK5HR Set of seals for Promag H For regular replacement of the seals of the Promag H ...

Page 60: ...ion and service software for flow meters in the field Commissioning maintenance analysis Configuring flowmeters Service functions Visualisation of process data Trouble shooting Contact your E H representative for more information DXS10 Accessory Description Ordering code ...

Page 61: ...and hold down both the P buttons and switch on the measuring device The display text now appears in the primary language Measured value indicated but no signal at the current or pulse output Measuring electronics defective o order spare parts o Page 71 Error messages on display Errors which occur during commissioning or measuring operation are displayed immediately Error messages consist of a vari...

Page 62: ...re part S System error Fault message with an effect on the inputs and outputs Notice message without an effect on the inputs and outputs Nr 0xx Hardware error S CRITICAL FAILURE 001 Serious device error Replace the amplifier board Spare parts Page 71 S AMP HW EEPROM 011 Amplifier Defective EEPROM Replace the amplifier board Spare parts Page 71 S AMP SW EEPROM 012 Amplifier Error accessing EEPROM d...

Page 63: ... the T DAT 1 Check whether the T DAT is correctly plugged into the I O board Page 73 2 Replace the T DAT if it is defective Spare parts Page 71 Before replacing the DAT check that the new replace ment DAT is compatible with the measuring electronics Check the Spare part set number Hardware revision code 3 Replace measuring electro nics boards if necessary Spare parts Page 71 S A C COMPATIB 051 The...

Page 64: ...ary Spare parts Page 71 S SAVE T DAT 206 S COMMUNICATION I O 261 No data reception between amp lifier and I O board or faulty inter nal data transfer Check the BUS contacts Nr 3xx System limits exceeded S TOL COIL CURR 321 Sensor Coil current is out of tolerance 1 Switch off the supply voltage and check the connectors of the coil cable o Page 73 2 Replace measuring electro nics boards if necessary...

Page 65: ...n Example The maximum input frequency of the connected counter is 10 Hz The pulse width to be entered is 3 Reduce flow Nr 6xx Simulation mode active S POS ZERO RETURN 601 Positive zero return active Caution This message has the highest display priority Switch off positive zero return S SIM CURR OUT 611 Simulation current output active Switch off simulation S SIM FREQ OUT 621 Simulation frequency o...

Page 66: ...age No Cause Remedy P Process error Fault message with an effect on the inputs and outputs Notice message without an effect on the inputs and outputs Nr 4xx Process limits exceeded P EMPTY PIPE 401 Measuring tube partially filled or empty Check the process conditions of the plant Fill the measuring tube P ADJ NOT OK 461 EPD calibration not possible because the fluid s conductivity is either too lo...

Page 67: ...nd potential equalization Page 35 ff 2 Check the fluid for presence of gas bubbles 3 Activate the LOW FLOW CUT OFF function i e enter or increase the value for the switching point Measured value reading on display even though measuring tube is empty 1 Perform empty pipe full pipe calibration and then switch on Empty Pipe detection o Page 54 2 Fill the measuring tube The current output signal is al...

Page 68: ... display The T DAT is either not plugged or has no data on it In the first case plug the T DAT in the socket In the second case write first data on it using the function SAVE Choice T DAT SAVE not available on display The T DAT is not plugged Plug the T DAT in socket Symptoms Rectification ...

Page 69: ...ors defined as Notice messages have no effect whatsoever on the inputs and outputs See the information on Page 45 ff Current output MAXIMUM CURRENT HART 4 20 mA NAMUR o 22 mA HOLD VALUE Last valid value preceding occurrence of the fault is output ACTUAL VALUE Fault is ignored i e normal measured value output on the basis of ongoing flow measure ment Output signal corresponds to zero flow Pulse out...

Page 70: ...with the last valid flow value before the error occurred Totalizer stops Status output Pulse frequency output In the event of a fault or power supply failure Status output o non conductive The Description of Device Functions manual contains detailed information on status swit ching response for various configurations such as error message flow direction EPD limits etc No effect on status output Fa...

Page 71: ...below shows the available scope of spare parts Note You can order spare parts directly from your E H service organisation by providing the serial number printed on the transmitter s nameplate Page 7 ff Spare parts are shipped as sets comprising the following parts Spare part Additional parts small items threaded fasteners etc Mounting instructions Packaging Fig 34 Spare parts for Promag 23 transmi...

Page 72: ...nscrew cover 1 of the electronics compartment from the transmitter housing 2 Remove the mounting plate 2 complete with display module 3 3 Disconnect the following plugs from the measuring amplifier board 14 Display module ribbon cable plug 4 Plug of the electrode signal cable 5 4 Remove the screws and remove the cover 6 from the electronics compartment 5 Disconnect the following cable plugs from t...

Page 73: ...ibbon cable display module 5 Electrode signal cable sensor 6 Cover of electronics compartment 1 screw 7 Connecting cable printed circuit boards 8 Coil current cable sensor 9 Service cable 10 Cable for feed output signals 11 S DAT sensor data memory 12 T DAT transmitter data memory 13 I O board 14 Amplifier board 1 13 12 9 7 7 10 14 8 9 10 11 11 2 6 3 4 5 5 F06 23xxxxxx 03 06 06 xx 001 ...

Page 74: ...ns Operating Instructions Description of Device Functions I O module Outputs V 1 00 01 05 2000 Original software V 2 00 00 04 2001 Software expansion languages en de functional adaptations Common software functions Description of Device Functions Technical Informations V 2 01 00 04 2001 Software adaption language option fr it Common software functions Description of Device Functions Technical Info...

Page 75: ...25 200 PFA or PTFE lining Promag H for hygiene food and beverage or process applications DN 2 100 PFA lining 10 1 3 Input Measured variable Flow rate proportional to induced voltage Measuring range Typically v 0 01 10 m s with the specified measuring accuracy 10 1 4 Output Output signal Current output Applied direct current 4 20 mA input from DC voltage source Terminal voltage 12 30 V DC 13 9 30 V...

Page 76: ...cy output failsafe mode selectable Status output non conductive by fault or power supply failure Details Page 69 Load see Page 33 Low flow cut off Switch points for low flow cut off are selectable Galvanic isolation Outputs are galvanically isolated from sensor and from each other 10 1 5 Power supply Electrical connections see Page 31 ff Potential equalisation see Page 35 ff Cable entries Cable en...

Page 77: ...uctuations have no effect within the specified range Fig 36 Max measured error in of reading Repeatability max 0 25 o r 2 mm s o r of reading 10 1 7 Operating conditions Installation Installation instructions Any orientation vertical horizontal Restrictions and additional installation instructions Page 13 ff Inlet and outlet runs Inlet run typically 5 x DN Outlet run typically 2 x DN Environment A...

Page 78: ...tromagnetic compatibility EMC To EN 61326 A1 and NAMUR recommendation NE 21 Process Medium temperature range The permissible fluid temperature depends on the lining of the measuring tube Promag P PTFE 40 130 C PFA 20 180 C Ex i 20 150 C details see graph TA ambient temperature TF fluid temperature HT high temperature version with insulation Promag H Sensor DN 2 25 20 150 C 180 C in prep DN 40 100 ...

Page 79: ...urations incorporating adapters according to E DIN EN 545 Page 17 Promag P Nominal diameter Measuring tube lining Resistance of measuring tube lining to partial vacuum Limit values for abs pressure mbar at various fluid temperatures mm inch 25 C 80 C 100 C 130 C 150 C 180 C 25 1 PTFE PFA 0 0 0 0 0 0 100 0 0 0 32 PTFE PFA 0 0 0 0 0 0 100 0 0 0 40 1 1 2 PTFE PFA 0 0 0 0 0 0 100 0 0 0 50 2 PTFE PFA 0...

Page 80: ... 4 15 5 15 5 125 5 21 0 150 6 25 0 25 0 200 8 PN 10 44 5 44 5 Transmitter Promag compact version 2 9 kg High temperature version 1 5 kg Weight data valid for standard pressure ratings and without packaging material Weight data of Promag H in kg Nominal diameter Compact version mm inch DIN 2 1 12 4 7 4 5 32 4 7 8 5 16 4 8 15 1 2 4 9 25 1 5 0 40 1 1 2 6 0 50 2 8 5 65 2 1 2 9 0 80 3 18 5 100 4 18 0 T...

Page 81: ...er housing Compact housing powder coated die cast aluminium Sensor housing 1 4301 Wall mounting holder panel 1 4301 Measuring tube stainless steel 1 4301 or 1 4306 304L Flanges All connections 1 4404 316L Flanges DIN ANSI JIS made of PVDF Adhesive fitting made of PVC Ground rings Standard 1 4435 316L Option tantalum platinum base material titanium Grade 2 platinum coating min 12 m Alloy C 22 Elect...

Page 82: ...oy C 22 0 4 2m Tantalum platinum rhodium 0 8 2m Process connection Promag H 0 8 2m all data relate to parts in contact with medium 10 1 9 Human interface Display elements Liquid crystal display four lines with 16 characters per line Custom configurations for presenting different measured values and status variables 2 totalizers Operating elements Local operation with three optical keys E Remote op...

Page 83: ...al transmitters with analogue output signal 10 1 11 Ordering information The E H service organisation can provide detailed ordering information and information on specific order codes on request 10 1 12 Accessories Various accessories which can be ordered separately from E H are available for the transmitter and the sensor see Page 59 The E H service organisation can provide detailed information o...

Page 84: ...50 10K 101 104 125 PN 16 10K 126 129 150 6 PN 16 Cl 150 10K 154 156 200 8 PN 10 Cl 150 10K 201 202 Promag H Nominal diameter Pressure ratings Inside diameter of measuring tube DIN mm ANSI inch DIN bar PFA 2 1 12 PN 16 PN 40 2 25 4 5 32 PN 16 PN 40 4 5 8 5 16 PN 16 PN 40 9 0 15 1 2 PN 16 PN 40 16 0 25 1 PN 16 PN 40 22 6 25 1 PN 16 PN 40 26 0 40 1 1 2 PN 16 PN 40 35 3 50 2 PN 16 PN 40 48 1 65 2 1 2 ...

Page 85: ...0 365 281 84 120 94 32 200 365 281 84 120 94 40 1 1 2 200 365 281 84 120 94 50 2 200 365 281 84 120 94 65 200 415 306 109 180 94 80 3 200 415 306 109 180 94 100 4 250 415 306 109 180 94 125 250 496 346 150 260 140 150 6 300 496 346 150 260 140 200 8 350 551 371 180 324 156 The fitting length L is always the same regardless of the pressure rating F06 23Fxxxxx 06 00 xx xx 000 ...

Page 86: ...ROline Promag 23 86 Endress Hauser Promag P high temperature version Fig 38 Dimensions of high temperature version Promag P Dimensions A1 B1 A B of standard version plus 110 mm A1 B1 110 Esc E F06 23Pxxxxx 06 00 xx xx 000 ...

Page 87: ...ANSI inch mm mm mm mm 25 1 30 62 77 5 87 5 32 38 5 80 87 5 94 5 40 1 1 2 44 5 82 101 103 50 2 56 5 101 115 5 108 65 72 5 121 131 5 118 80 3 85 131 154 5 135 100 4 110 156 186 5 153 125 135 187 206 5 160 150 6 163 217 256 184 200 8 210 5 267 288 205 1 Ground disks can be used for all flange norms pressure ratings 15 10 H Ø B Ø A Ø D Ø 6 5 2 F06 xxxxxxxx 06 09 00 xx 001 ...

Page 88: ...DIN mm ANSI inch DIN bar mm mm mm mm 2 16 40 2 25 86 43 M 6x4 4 16 40 4 5 86 43 M 6x4 8 16 40 9 0 86 43 M 6x4 15 16 40 16 0 86 43 M 6x4 1 16 40 22 6 86 53 M 6x4 25 16 40 26 0 86 53 M 6x4 Fitting length depends on process connections o Page 90 ff The permissible nominal pressure depends on the process connection and seal 40 bar flange welded nipples with O ring seal 16 bar all other process connect...

Page 89: ...N mm ANSI inch DIN bar mm mm mm mm mm mm mm 40 1 1 2 16 35 3 140 340 276 64 128 M 6x4 50 2 16 48 1 140 365 288 77 153 M 8x4 65 2 1 2 16 59 9 140 365 288 77 153 M 8x4 80 3 16 72 6 200 415 313 102 203 M 12x4 100 4 16 97 5 200 415 313 102 203 M 12x4 Fitting length depends on process connections o Page 98 ff F06 23Hxxxxx 06 00 xx xx 000 ...

Page 90: ...r Promag H DN 2 25 without process connections Fig 43 Dimensions front view of sensor DN 2 25 DN C mm D DIN mm D ANSI mm 2 8 9 15 16 25 26 22 6 43 42 53 52 6 6 8 5 8 5 24 A A A A B B B 4 4 B 28 60 41 6 Ø 34 C Ø 44 D 70 M6 M6 48 5 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 DN 2 15 DN 25 F06 5xHxxxxx 06 05 08 xx 000 ...

Page 91: ... 2 65 16 0 21 3 20 3 60 x 42 1 25 ANSI 33 7 x 3 25 27 2 33 7 22 3 70 x 52 Fitting length 2 x L 86 mm F06 xxHxxxxx 06 09 07 xx 012 Flange PN 40 DIN 2635 1 4404 316L 5 H D Sensor Pipe di G L LK M H x B DN mm Flange mm mm mm mm mm mm 2 8 DN 15 17 3 95 56 2 65 14 60 x 42 15 DN 15 17 3 95 56 2 65 14 60 x 42 25 DIN DN 25 28 5 115 56 2 85 14 70 x 52 Fitting length 2 x L 86 mm Fitting length to DVGW 200 m...

Page 92: ...00 mm The requisite ground rings can be ordered as accessories Order No DK5HR F06 xxHxxxxx 06 09 07 xx 029 Flange CI 150 ANSI 16 5 PVDF 5 H H Sensor Pipe di G L M LK H x B DN mm Flange inch mm mm mm mm mm mm 2 8 1 2 15 7 95 57 16 60 60 x 42 15 1 2 15 7 95 57 16 60 60 x 42 1 25 ANSI 1 27 3 115 57 16 79 70 x 52 Fitting length 2 x L 86 mm The requisite ground rings can be ordered as accessories Order...

Page 93: ... 3 8 8 9 3 8 22 45 13 60 x 42 15 Rp 1 2 16 0 1 2 27 45 14 60 x 42 1 25 ANSI Rp 1 27 2 1 40 49 17 70 x 52 Fitting length 2 x L 86 mm D G di L H x B S F06 xxHxxxxx 06 09 07 xx 027 Hose connection 1 4404 316L 5 H M N P Sensor Hose di LW L H x B DN mm Inside diameter mm mm mm mm mm 2 8 13 10 0 13 49 60 x 42 15 16 12 6 16 49 60 x 42 15 19 16 0 19 49 70 x 52 Fitting length 2 x L 86 mm F06 xxHxxxxx 06 09...

Page 94: ...pigs are used for cleaning it is essential to take the inside diameters of measuring tube Page 88 and process connection di into account F06 xxHxxxxx 06 09 07 xx 013 Clamp ISO 2852 1 4404 316L 5 H W Sensor Pipe di G L H x B DN inch Clamp mm mm mm mm 1 25 ANSI Tube 25 4 x 1 65 ISO 1 22 6 50 5 44 5 70 x 52 Fitting length 2 x L 86 mm If pigs are used for cleaning it is essential to take the inside di...

Page 95: ... of measuring tube Page 88 and process connection di into account F06 xxHxxxxx 06 09 07 xx 017 Coupling DIN 11864 1 1 4404 316L 5 H 3 Sensor Pipe di G L H x B DN mm Coupling mm mm mm mm 2 8 Tube 13 x 1 5 DIN 11850 DN 10 10 Rd 28 x 1 8 42 60 x 42 15 Tune 19 x 1 5 DIN 11850 DN 15 16 Rd 34 x 1 8 42 60 x 42 25 DIN Tube 29 x 1 5 DIN 11850 DN 25 26 Rd 52 x 1 6 49 70 x 52 Fitting length 2 x L 86 mm If pi...

Page 96: ...nt F06 xxHxxxxx 06 09 07 xx 026 External pipe thread NPT 1 4404 316L DKH GD Sensor Pipe di G L S H x B DN mm Internal thread inch mm inch mm mm mm 2 8 NPT 3 8 10 3 8 50 15 5 60 x 42 15 NPT 1 2 16 1 2 50 20 0 60 x 42 1 25 ANSI NPT 1 25 1 57 25 0 70 x 52 Fitting length 2 x L 86 mm G di L H x B S F06 xxHxxxxx 06 09 07 xx 025 Internal pipe thread NPT 1 4404 316L DKH GC Sensor Pipe di G D L S H x B DN ...

Page 97: ...28 5 60 x 42 Fitting length 2 x L 86 mm If pigs are used for cleaning it is essential to take the inside diameters of measuring tube Page 88 and process connection di into account F06 xxHxxxxx 06 09 07 xx 018 Ground ring 1 4435 316L Alloy C 22 titanium Pt Rh coated DK5HR Sensor di D B C DN mm mm mm mm mm 2 8 9 0 33 9 22 0 17 6 15 16 0 33 9 29 0 24 6 1 25 ANSI 22 6 43 9 36 5 31 2 25 DIN 26 0 43 9 3...

Page 98: ...ensions front view of sensor DN 40 100 DN A B C D E F G H L K mm mm mm mm mm mm mm mm mm Threaded holes 40 122 0 86 71 0 51 0 35 3 M 8 15 18 4 50 147 0 99 83 5 63 5 48 1 M 8 15 18 4 65 147 0 115 100 0 76 1 59 9 M 8 15 18 6 80 197 0 141 121 0 88 9 72 6 M 12 15 20 4 100 197 0 162 141 5 114 3 97 5 M 12 15 20 6 F E G H Z Z D C B A K Z 90 0 5 Z L 6 0 0 5 F06 5xHxxxxx 06 05 08 xx 001 ...

Page 99: ...0 If pigs are used for cleaning it is essential to take the inside diameters of measuring tube Page 89 and process connection di into account F06 xxHxxxxx 06 09 07 xx 002 Clamp ISO 2852 1 4404 316L 5 H W DN mm di mm G mm D mm L mm LK mm 40 35 6 50 5 92 68 5 71 0 50 48 6 64 0 105 68 5 83 5 65 60 3 77 5 121 68 5 100 0 80 72 9 91 0 147 68 5 121 0 100 97 6 119 0 168 68 5 141 5 Fitting length 2 x L 140...

Page 100: ...al to take the inside diameters of measuring tube Page 89 and process connection di into account F06 xxHxxxxx 06 09 07 xx 001 Coupling DIN 11864 1 Form A 1 4404 316L 5 H 3 DN mm di mm G mm D mm L mm LK mm 40 38 Rd 65 x 1 6 92 71 71 0 50 50 Rd 78 x 1 6 105 71 83 5 65 66 Rd 95 x 1 6 121 76 100 0 80 81 Rd 110 x 1 4 147 82 121 0 100 100 Rd 130 x 1 4 168 90 141 5 Fitting length 2 x L 140 mm DN 40 65 20...

Page 101: ...g it is essential to take the inside diameters of measuring tube Page 89 and process connection di into account F06 xxHxxxxx 06 09 07 xx 000 Coupling ISO 2853 1 4404 316L 5 H 6 DN mm di mm G mm D mm L mm LK mm 40 35 6 50 6 92 61 5 71 0 50 48 6 64 1 105 61 5 83 5 65 60 3 77 6 121 61 5 100 0 80 72 9 91 1 147 61 5 121 0 100 97 6 118 1 168 61 5 141 5 Fitting length 2 x L 140 mm DN 40 65 200 mm DN 80 1...

Page 102: ...10 Technical data PROline Promag 23 102 Endress Hauser ...

Page 103: ...ee of protection 38 HART handheld communicator 34 Post connection check checklist 39 Potential equalisation 35 Terminal assignment 32 Transmitter 31 Electrodes EPD electrode 15 54 Fitted electrodes 82 Measuring electrode plane 15 Reference electrode potential equalisation 15 35 reference electrode potential equalisation 15 Electromagnetic compatibility EMC 78 Electronics board removing installing ...

Page 104: ...iation 77 Reference conditions 77 Repeatability 77 Measuring electrodes see electrodes Measuring principle 75 Measuring range 75 Measuring system 75 Measuring tube Inside diameter 84 Lining resistance to partial vacuum 79 Lining temperature range 78 N Nameplate Sensor 8 Transmitter 7 Nominal diameter flow rate 18 Nominal pressure see Fluid pressure range O Operating conditions 77 Operation Display...

Page 105: ...mber 7 8 Shock resistance 78 Signal on alarm 76 SIP cleaning 78 Software Amplifier display 53 Versions history 74 Spare parts 71 Storage 12 System error Definition 45 Messages 62 T T DAT Transmitter DAT 55 Technical data at a glance 75 Temperature ranges Ambient temperature 77 Fluid temperature 78 Storage temperature 77 Transmitter Electrical connection 31 Turning the field housing 27 Transporting...

Page 106: ...PROline Promag 23 106 Endress Hauser ...

Page 107: ...of health o biological hazardous o inflammable o safe Please mark the appropriate warning hints Reason for return ___________________________________________________________________________ ___________________________________________________________________________ Company data company ______________________________ contact person _________________________ ______________________________ __________...

Page 108: ...8 Costa Rica San Jose Euro Tec Costa Rica S A Tel 2 20 28 08 Fax 2 96 15 42 Ecuador Quito Insetec Cia Ltda Tel 02 2 26 91 48 Fax 02 2 46 18 33 El Salvador San Salvador Automatizacion y Control Industrial de El Salvador S A de C V Tel 2 84 31 51 Fax 2 74 92 48 Guatemala Ciudad de Guatemala Automatizacion y Control Industrial S A Tel 03 34 59 85 Fax 03 32 74 31 Honduras San Pedro Sula Cortes Automat...

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