Endress+Hauser Liquiline System CA80TP Brief Operating Instructions Download Page 42

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Commissioning

Liquiline System CA80TP

Hauser

Hose connection diagram

optional

cooling

A0028836

 41

Liquiline System CA80TP

Sample

Drain

Dilution module (optional)

Cleaner

Water for optional dilution module

Standard 1

Reagent RB

Ventilation

Reagent RN

Pressure reactor

Dosing unit

Reagent RK

7.2

Function check

WARNING

Incorrect connection, incorrect supply voltage

Safety risks for staff and device malfunctions

‣

Check that all connections have been established correctly in accordance with the wiring

diagram.

‣

Ensure that the supply voltage matches the voltage indicated on the nameplate.

‣

Ensure that the reactor's safety cover is undamaged and installed correctly.

Before putting the device into operation:

‣

Connect the liquid-bearing hoses of the sample supply system.

Summary of Contents for Liquiline System CA80TP

Page 1: ...ting Instructions they are not a substitute for the Operating Instructions pertaining to the device Detailed information on the device can be found in the Operating Instructions and in the other documentation available at www endress com device viewer Smart phone tablet Endress Hauser Operations App KA01239C 07 EN 02 16 71324945 Valid as of version 01 06 02 ...

Page 2: ...Liquiline System CA80TP 2 Endress Hauser 1 Order code Ext ord cd Ser no www endress com deviceviewer Endress Hauser Operations App XXXXXXXXXXXX XXXXX XXXXXX XXX XXXX XX Serial number 2 3 A0023555 ...

Page 3: ...stallation 11 4 1 Installation conditions 11 4 2 Mounting the analyzer on a wall 14 4 3 Mounting the analyzer on a base 17 4 4 Mounting the Y strainer optional 18 4 5 Post installation check 20 5 Electrical connection 20 5 1 Connecting the analyzer 21 5 2 Connecting the sensors and additional modules 23 5 3 Hardware settings 32 5 4 Ensuring the degree of protection 33 5 5 Post connection check 34 ...

Page 4: ...angerous situation Failure to avoid the dangerous situation can result in a fatal or serious injury LCAUTION Causes consequences Consequences of non compliance if applicable Corrective action This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or more serious injuries NOTICE Cause situation Consequences of non compliance if applicable Action note Thi...

Page 5: ...tem CA80TP Document information Endress Hauser 5 1 3 Symbols at the device Symbol Meaning Reference to device documentation Caution Hazardous voltage Warning Health hazard Warning Oxidizing Caution Warning Corrosive ...

Page 6: ...iagnostics and troubleshooting Maintenance Repair and spare parts Accessories Technical data Operating Instructions for Memosens BA01245C Software description for Memosens inputs Calibration of Memosens sensors Sensor specific diagnostics and troubleshooting Guidelines for communication via fieldbus and web server PROFIBUS SD01188C Modbus SD01189C Web server SD01190C EtherNet IP SD01293C Special d...

Page 7: ...owing applications Monitoring of the wastewater treatment plant inlet Monitoring of industrial wastewater Control of industrial wastewater treatment Use of the device for any purpose other than that described poses a threat to the safety of people and of the entire measuring system and is therefore not permitted The manufacturer is not liable for damage caused by improper or non designated use 2 3...

Page 8: ...p mechanism Always open the door fully to ensure the door stop engages properly 2 5 Product safety 2 5 1 State of the art The product is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The relevant regulations and European standards have been observed Devices connected to the analyzer must comply with the appl...

Page 9: ...g offers the best protection The permitted ambient conditions must be observed see Technical data If you have any questions please contact your supplier or your local sales center NOTICE Incorrect transportation can damage the analyzer Always use a lifting truck or a fork lift to transport the analyzer 3 2 Product identification 3 2 1 Nameplate Nameplates can be found On the inside of the door on ...

Page 10: ...ve information on each feature selected option of the order code 3 3 Scope of delivery The scope of delivery comprises 1 analyzer in the version ordered with optional hardware 1 print version of Brief Operating Instructions in the language ordered 1 Maintenance Manual Optional accessories If you have any questions please contact your supplier or your local sales center 3 4 Certificates and approva...

Page 11: ...rsion with the analyzer stand make sure that the housing is fixed to the floor Check that the analyzer is fully hooked into the wall holder unit at the top and bottom and secure it to the upper wall holder unit using the securing screw 4 1 Installation conditions 4 1 1 Installation options The analyzer can be mounted in three different ways As an independent table top device Mounted on a wall Moun...

Page 12: ...Installation Liquiline System CA80TP 12 Endress Hauser 417 16 42 793 31 22 530 20 87 A0030419 2 Liquiline System CA80 open version dimensions in mm inch ...

Page 13: ...ite Note the following when erecting the device Make sure that the wall has sufficient load bearing capacity and is fully perpendicular Mount the device on a level surface with additional base Protect the device against additional heating e g from heaters Protect the device against mechanical vibrations Protect the device against corrosive gases e g hydrogen sulfide H2S ...

Page 14: ...en analyzers i e analyzers without a door are only set up in closed areas or are installed in a protective cabinet or similar facility 4 2 Mounting the analyzer on a wall 330 12 99 100 3 94 A0028811 4 Minimum spacing required for mounting Engineering unit mm inch 116 A0028814 5 Maximum opening angle Mounting materials for securing the device to the wall screws wall plugs are not included in the de...

Page 15: ...Liquiline System CA80TP Installation Endress Hauser 15 750 29 53 120 4 72 Ø 11 0 43 Ø 10 7 0 42 A0028810 6 Holder unit dimensions Engineering unit mm inch 7 Securing the holder unit on the housing ...

Page 16: ...n Liquiline System CA80TP 16 Endress Hauser 1 2 A0028812 8 Hooking into the wall holder unit 1 Hook the analyzer into the wall holder unit 2 Secure the two top parts of the wall holder unit with the screw supplied ...

Page 17: ...ystem CA80TP Installation Endress Hauser 17 4 3 Mounting the analyzer on a base 624 24 57 417 16 42 530 20 87 297 11 70 A A A A A A0028809 9 Foundation plan A Fasteners 4 x M10 Dimensions of Liquiline System CA80 ...

Page 18: ...e recessed grips 3 Screw the base to the analyzer using the 6 screws supplied 4 4 Mounting the Y strainer optional The Y strainer is designed to directly tap particle laden samples from pipes This makes it possible to determine TP where particles up to a certain size must also be measured Mounting materials are not included in the scope of supply and must be provided by the customer ...

Page 19: ...e or angle piece on inside with a cleaning cloth 3 Allow the cleaned surfaces to dry for approx 5 minutes 4 Apply the glue evenly closed adhesive layer to the adhesive surfaces first sleeve then pipe 5 Join the parts together immediately screw them together as far as possible 6 Remove any surplus glue 7 Allow the glued parts to harden for at least 24 hours before exposing the system to sample Secu...

Page 20: ...connection LWARNING Device is live Incorrect connection may result in injury or death The electrical connection may be performed only by an electrical technician The electrical technician must have read and understood these Operating Instructions and must follow the instructions contained therein Prior to commencing connection work ensure that no voltage is present on any cable Before establishing...

Page 21: ...om the power supply Compliance with the protective grounding specifications is mandatory when installing the device 5 1 1 Cable types Analog signal and transmission cables e g LiYY 10 x 0 34 mm2 5 1 2 Routing the cables 1 Remove the bottle tray 2 by lifting up the recessed grip slightly and then pulling it towards the front 2 A0028956 2 Bottle tray 2 Using a Torx screwdriver T25 release the five s...

Page 22: ...80TP 22 Endress Hauser 3 Using a Phillips head screwdriver release the six screws on the electronics compartment cover 4 and fold out the cover towards the front 3 4 A0029136 3 Screws of carrier board 4 Screws of electronics compartment cover ...

Page 23: ...ength is approx 4 3 m 14 1 ft from the housing floor For analyzer stands the cable length is approx 3 5 m 11 5 ft from the foundation The terminal connection is located under an additional protective cover in the upper section of the device 5 Use the six screws to secure the electronics compartment cover after connecting 6 Use the five screws to secure the carrier plate after connecting 5 2 Connec...

Page 24: ...tem CA80TP 24 Endress Hauser 1 A0030429 1 Screws of electronics compartment cover 1 2 BASE E 1 2 1 2 1 2 3 4 A0028935 13 Connection compartment in the controller housing 1 E basic module 2 Analyzer interface 3 Dummy cover 4 Module cover ...

Page 25: ...535 14 E basic module 1 Indicator LEDs 6 Slot for display cable 1 2 Voltage connection 1 7 Service interface 1 3 Alarm relay connection 8 Connections for 2 Memosens sensors optional 4 Power supply for digital fixed cable sensors with Memosens protocol 9 Current outputs 5 SD card slot 1 Internal device connection Do not disconnect the plug ...

Page 26: ...2 Connecting the sensors Only use terminated genuine cables where possible G N Y E YE GN BN WH GND Com A Com B GY A0024019 16 Example of Memosens data cable CYK10 Connecting the ferrules of the sensor cable to the E basic module 1 To access the electronics compartment proceed as described in the Routing the cables section 2 Guide the sensor connecting cable from below through the cable gland on th...

Page 27: ...e modifying or extending your hardware always fill the slots from left to right Do not leave any gaps If not all slots are occupied always insert a dummy or end cover into the slot to the right of the last module 13 24This ensures the that unit is shock protected If not all slots are occupied always insert a dummy or end cover into the slot to the right of the last module This ensures the that uni...

Page 28: ...stem CA80TP 28 Endress Hauser Digital inputs and outputs DIO module 18 Module 47 47 48 48 1 2 1 2 1 2 45 46 45 46 91 92 91 92 19 Wiring diagram Current inputs Module 2AI 23 24 23 24 20 Module 23 23 24 24 0 4 20 mA 1 2 21 Wiring diagram ...

Page 29: ...1 32 32 0 4 20 mA 1 2 23 Wiring diagram 24 Module 31 31 32 32 0 4 20 mA 1 2 31 31 32 32 0 4 20 mA 3 4 25 Wiring diagram Relay Module 2R Module 4R 26 Module 41 43 42 Relay 1 41 43 42 Relay 2 27 Wiring diagram 28 Module 41 43 42 Relay 3 41 43 42 Relay 4 41 43 42 Relay 1 41 43 42 Relay 2 29 Wiring diagram ...

Page 30: ...nt of module LED Description Color Description RJ45 LNK ACT GN Off Connection is not active On Connection is active Flashing Data transmission RJ45 10 100 YE Off Transmission rate 10 MBit s On Transmission rate 100 MBit s PWR Power GN Supply voltage is applied and module is initialized BF Bus failure RD Bus failure SF System failure RD Device error COM Communication YE Modbus message sent or recei...

Page 31: ...68 1 212 Subnet mask 255 255 255 0 Gateway 0 0 0 0 DHCP Off If the switch is set to OFF the saved user settings are reactivated Module ETH 32 Module Ethernet DIP switch on 1 2 4 8 16 32 64 128 SW Service COM SF BF PWR RJ45 33 Wiring diagram LEDs on front of module LED Description Color Description RJ45 LNK ACT GN Off Connection is not active On Connection is active Flashing Data transmission RJ45 ...

Page 32: ...are activated IP address 192 168 1 212 Subnet mask 255 255 255 0 Gateway 0 0 0 0 DHCP Off If the switch is set to OFF the saved user settings are reactivated 5 3 Hardware settings 5 3 1 Bus termination module 485 only There are two ways to terminate the bus 1 Internal terminating resistor via DIP switch on the module board ON OFF 34 DIP switches for internal terminating resistor Using a suitable t...

Page 33: ...ure an invalid address software addressing is automatically enabled via the local configuration or via the fieldbus 1 2 4 8 16 32 64 128 on off A0026776 36 Valid PROFIBUS address 67 1 2 4 8 16 32 64 128 on off A0026777 37 Valid Modbus address 195 1 2 4 8 16 32 64 128 on off A0026778 38 Invalid address 255 1 1 Order configuration software addressing is active software address configured at the fact...

Page 34: ...ds Conductive cable strands are left in the device 5 5 Post connection check LWARNING Connection errors The safety of people and of the measuring point is under threat The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual Operate the device only if you can answer yes to all of the following questions Instrument status...

Page 35: ...n 1 2 3 4 LED Display with red display background in alarm condition Navigator jog shuttle and press hold function Soft keys function depends on menu 6 1 2 Display MODE 1 DIAG 2 3 A0028988 EN 40 Display example 1 2 3 Menu path and or device designation Status display Assignment of the soft keys e g ESC escape or abortion of a sampling process MODE quick access to frequently required functions DIAG...

Page 36: ...essing the soft key selecting the menu directly ESC MODE DIAG Turning the navigator moving the cursor in the menu ESC MODE DIAG Pressing the navigator launching a function Menu Language ESC Turning the navigator selecting a value e g from a list Menu Language ESC Menu Language Pressing the navigator accepting the new value ESC MODE DIAG New setting is accepted ...

Page 37: ...u will not be able to unlock the keypad yourself Unlocking operating keys 1 Press the navigator for longer than 2 s A context menu for unlocking the operating keys is displayed 2 Select Key unlock The keys are unlocked immediately if you did not choose to lock with a password Otherwise you are asked to enter your password 3 Only if keypad is password protected enter the right password The keys are...

Page 38: ...in this range Example Menu Operation Display Contrast Menu ration Display Contrast 6 3 4 Actions You trigger an action with the appropriate function You know that the item in question is an action if it is preceded by the following symbol Examples of typical actions include Deleting log entries Saving or loading configurations Triggering cleaning programs Example Menu Setup Analyzer Manual operati...

Page 39: ...nter a text You can use the characters in the editor for this purpose upper case and lower case letters numbers and special characters Using the soft keys you can Cancel your entries without saving the data Delete the character in front of the cursor Move the cursor back one position Finish your entries and save E H CA8 0 ...

Page 40: ... table SAVE You can also cancel your entries any time using the soft key Example Menu Setup Inputs pH Medium comp 7 Commissioning 7 1 Preparatory steps 7 1 1 Connecting the liquid bearing suction lines First connect the liquid bearing lines and visually inspect the hoses before establishing the connection to the power supply The analyzer may start directly The reagents used can pose a health hazar...

Page 41: ... to the peristaltic pump sample see hose connection diagram and guide the hose through the analyzer s hose gland to the outside Ensure that only sample that is aqueous and homogenized is supplied as otherwise there is a risk of blockage The customer must guarantee a constant and sufficient volume of sample ...

Page 42: ...essure reactor DU Dosing unit RK Reagent RK 7 2 Function check LWARNING Incorrect connection incorrect supply voltage Safety risks for staff and device malfunctions Check that all connections have been established correctly in accordance with the wiring diagram Ensure that the supply voltage matches the voltage indicated on the nameplate Ensure that the reactor s safety cover is undamaged and inst...

Page 43: ...uid bearing lines Is the suction line connected to the peristaltic pump Is the dispenser correctly inserted Can the dispenser move freely Are all the hose connections leak tight is the sample hose in the hose gland strain relieved Have the bottles with reagents cleaner and standard been inserted and connected Inspect the hose connections Use the hose connection diagram as a guide 7 3 Switching ON ...

Page 44: ...pe in question and the individual calibration settings that were last saved If you wish to configure your most important input and output parameters in the Basic setup analyzer Configure the current inputs relays limit switches cleaning cycles and device diagnostics with the following submenus 7 5 2 Starting commissioning Starting initial commissioning Start initial commissioning of the analyzer u...

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Page 48: ...www addresses endress com 71324945 71324945 ...

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