Endress+Hauser Liquiline CA80SI Operating Instructions Manual Download Page 170

Page: 170 / 172

Index

Liquiline System CA80SI

170

Hauser

Output

Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Outputs

Binary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 83

EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Pollution degree . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Port assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . 163

Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Cable specification . . . . . . . . . . . . . . . . . . . . . . . 163

Connecting optional modules . . . . . . . . . . . . . . . . 29

Connecting the analyzer . . . . . . . . . . . . . . . . . . . . 25

Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Hose entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Power consumption . . . . . . . . . . . . . . . . . . . . . . 163

Sensor connection . . . . . . . . . . . . . . . . . . . . . . . . 28

Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Process errors without messages . . . . . . . . . . . . . . . 117

Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Product design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Product identification . . . . . . . . . . . . . . . . . . . . . . . . 13

Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

PROFIBUS

Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . 39, 61, 160

Device variables . . . . . . . . . . . . . . . . . . . . . . . . . . 90

PROFIBUS variables . . . . . . . . . . . . . . . . . . . . . . . 91

PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 162

Device variables . . . . . . . . . . . . . . . . . . . . . . . . . . 90

PROFINET variables . . . . . . . . . . . . . . . . . . . . . . . 91

Protocol-specific data . . . . . . . . . . . . . . . . . . . . . . . 160

Reagent set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Reagents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Relative humidity . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Replacing

Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Filter mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Reagents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Requirements for the personnel . . . . . . . . . . . . . . . . . . 7

Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

rH value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Rinsing

Rinsing the reagent and standard channels . . . . . 140

Routing the cable in the connection compartment . . . 25

Safety

Operational . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Workplace safety . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Sample flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Saving the setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SD card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Security

IT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Sensor information . . . . . . . . . . . . . . . . . . . . . . . . . 133

Sensor-specific diagnostic messages . . . . . . . . . . . . . 127

Service interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Settings

Additional functions . . . . . . . . . . . . . . . . . . . . . . . 92

Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Binary inputs and outputs . . . . . . . . . . . . . . . . . . . 74

Current inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . 63, 91

Extended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 , 91

Operating language . . . . . . . . . . . . . . . . . . . . . . . 50

PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Slot assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Soft keys in the measuring mode . . . . . . . . . . . . . . . . 53

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Standard cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Standard solution . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

State-of-the-art technology . . . . . . . . . . . . . . . . . . . . . 8

Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . 165

Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

System information . . . . . . . . . . . . . . . . . . . . . . . . . 132

System integration

Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Service interface . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

System test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Technical data

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Mechanical construction . . . . . . . . . . . . . . . . . . . 166

Summary of Contents for Liquiline CA80SI

Page 1: ...Products Solutions Services Operating Instructions Liquiline System CA80SI Colorimetric analyzer for silica BA01650C 07 EN 05 22 00 71593680 2022 09 30 Valid as of version 01 12 00 ...

Page 2: ......

Page 3: ...ting menu via the local display 40 9 Commissioning 43 9 1 Preliminaries 43 9 2 Function check 49 9 3 Switching on the measuring device 50 9 4 Setting the operating language 50 9 5 Configuring the measuring device 50 9 6 Starting the measurement 52 10 Operation 53 10 1 Display 53 10 2 General settings 54 10 3 Analyzer 67 10 4 Current inputs 73 10 5 Binary inputs and outputs 74 10 6 Signal outputs 8...

Page 4: ...al data 157 15 1 Input 157 15 2 Output 157 15 3 Current outputs active 159 15 4 Relay outputs 159 15 5 Protocol specific data 160 15 6 Power supply 163 15 7 Performance characteristics 164 15 8 Environment 165 15 9 Process 165 15 10 Mechanical construction 166 Index 168 ...

Page 5: ...s consequences If necessary Consequences of non compliance if applicable Corrective action This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or more serious injuries NOTICE Cause situation If necessary Consequences of non compliance if applicable Action note This symbol alerts you to situations which may result in damage to property 1 2 Symbols Add...

Page 6: ...t pages on the Internet Brief Operating Instructions Liquiline System CA80SI KA01281C Operating Instructions Memosens BA01245C Software description for Memosens inputs Calibration of Memosens sensors Sensor specific diagnostics and troubleshooting Guidelines for communication via fieldbus and web server PROFIBUS SD01188C Modbus SD01189C Web server SD01190C EtherNet IP SD01293C ...

Page 7: ...alyzer is designed for use in the following applications Ultrapure water Boiler feedwater Steam and condensate analysis Reverse osmosis Desalination systems Use of the device for any purpose other than that described poses a threat to the safety of people and of the entire measuring system and is therefore not permitted The manufacturer is not liable for damage caused by improper or non designated...

Page 8: ...top mechanism Always open the door fully to ensure the door stop engages properly 2 5 Product safety 2 5 1 State of the art technology The product is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The relevant regulations and international standards have been observed Devices connected to the analyzer must co...

Page 9: ...l version 1 Controller 2 Sample channel switching 2 channel version 3 Manifold 4 Dispensers 5 Reagent bottle 6 Bottle tray 7 Peristaltic pump for dosing the standard 8 Cover in front of overflow cuvette and photometer 4 2 3 1 A0036341 2 Example of a Liquiline System CA80SI sample channel switching 6 channel version 1 Panel 2 Overflow 3 Sample infeed to analyzer 4 Sample inlets ...

Page 10: ... relief valve enclosed separately with angle brackets in 1 2 channel version mounted on panel in 4 6 channel version Panel for sample channel switching 4 6 sample inlets 4 6 channel version SP1 SP2D FR FI F Cu W A0044806 4 1 2 channel version Measuring system with upstream pressure relief valves and filters F D SP4 SP3 SP2 SP1 SP5 SP6 FR FI Cu W A0044807 5 4 6 channel version Measuring system with...

Page 11: ...basic module Port 1 input 1 pH glass sensor Outputs and relays are named according to their function e g current output and are displayed in ascending order with the slot and port numbers Display shows SP1 analyzer measuring channel 1 with sampling point SP1 measured value display is parameter specific is not illustrated in the example 3 3 2 Terminal diagram The unique terminal name is derived fro...

Page 12: ...12 Endress Hauser 1 2 3 4 43 42 41 Relay 1 Relay 2 Relay 3 Relay 4 Slot Slot 4 Port 1 Pin 41 BASE2 E 2DS 4R 2AO 43 42 41 43 42 41 43 42 41 43 42 41 A0039621 9 Creating a terminal diagram using the example of the NO contact terminal 41 of a relay ...

Page 13: ...ection Make sure to comply with the permitted ambient conditions If you have any questions please contact your supplier or your local Sales Center NOTICE Incorrect transportation can damage the analyzer Always use a lifting truck or a fork lift to transport the analyzer 4 2 Product identification 4 2 1 Nameplate Nameplates can be found On the inside of the door on the bottom right or on the front ...

Page 14: ...ions hard copy Accessories enclosed Wall holder unit Magnetic stir bar for installation in cuvette 10 ml dispenser with hose for draining cuvette and sample channel SD card optional Supply hose Sample outlet hose for sample overflow Outlet hose for overflow at cuvette 2 m Norprene hose ID 1 6 mm for large reagent set Cable gland M32 PA for large reagent set Counter nut M32 PA for large reagent set...

Page 15: ...Two people are needed for the installation Lift the device by the recessed grips 5 1 Mounting requirements The device can be installed in the following ways Mounted on a wall Mounted on a base 5 1 1 Dimensions 530 20 87 463 18 23 793 31 22 A0028820 10 Liquiline System CA80 closed version dimensions in mm in 417 16 42 793 31 22 530 20 87 A0030419 11 Liquiline System CA80 open version dimensions in ...

Page 16: ...21 12 Liquiline System CA80 with base dimensions in mm in 41 1 61 86 3 39 11 0 43 56 2 20 38 1 50 A0036334 13 CA80SI 1 2 channel version Filter left pressure reducing valve right dimensions in mm in 12 0 47 40 1 57 50 1 97 A0036665 14 Dimensions of angle bracket for filter Fasteners 2 x M5 ...

Page 17: ...make sure that the wall has sufficient load bearing capacity and is fully perpendicular If mounting on a base erect the device on a level surface Protect the device against additional heating e g from a heating system Protect the device against mechanical vibrations Protect the device against corrosive gases e g hydrogen sulfide H2S and chlorine gases Make sure to pay attention to the maximum heig...

Page 18: ... dimensions Engineering unit mm in 5 2 Mounting the analyzer 5 2 1 Mounting the analyzer on a wall LCAUTION Incorrect installation can cause injury and damage the device If mounting on a wall check that the analyzer is fully hooked into the wall holder unit at the top and bottom and secure the analyzer to the upper wall holder unit using the securing screw The mounting materials required to secure...

Page 19: ...er into the wall holder unit 1 5 Fix the mount and wall holder unit in place with the screw supplied 2 5 2 2 Installing version with analyzer stand LCAUTION Incorrect installation can cause injury and damage the device If using the version with analyzer stand make sure that the analyzer stand is secured to the floor ...

Page 20: ... A A A A0036783 21 Foundation plan A Fasteners 4 x M10 Dimensions of Liquiline System CA80 A0036785 22 Securing the base 1 Screw the base to the ground 2 With 2 people lift the analyzer and fit it on the base Use the recessed grips 3 Secure the base to the analyzer using the 6 screws supplied ...

Page 21: ... 2 Angle bracket for pressure relief valve 3 Hose piece polyurethane hose length should be 0 5 m 1 64 ft 4 Filter 5 Angle bracket for filter 2 1 A0045935 1 Correct flow direction of the pressure relief valve indicated by triangle on pressure relief valve 2 Correct flow direction of filter indicated by arrow on filter 1 Cut hose piece polyurethane hose to the required length 0 5 m 1 64 ft 2 Mount p...

Page 22: ...le bracket on a level surface e g on a panel Note the direction of flow Connect the hose piece from the pressure relief valve to the push in connector of the filter 5 2 4 4 6 channel version Installing panel with pressure relief valves and filters Mounting materials are not supplied Provide the mounting materials onsite A0036340 25 Panel with pressure relief valves and filters ...

Page 23: ...g and panel with pressure relief valves and filters H D 1 m 3 28 1 m 3 28 D H 3m 9 84 L 1m 3 28 A0036574 26 Permitted installation area can be installed to the left or right of the analyzer engineering unit m ft H D 1 m 3 28 1 m 3 28 D H 3m 9 84 1 m 3 28 A0036667 27 Permitted installation area engineering unit m ft ...

Page 24: ...ng panel with sample channel switching Mounting materials are not supplied they must be provided by the customer onsite A0040650 Mount the panel via the mounting boreholes blue Panel dimensions 17 5 3 Post mounting check After mounting check all the connections to ensure they are secure ...

Page 25: ... American standard Mains voltage The maximum mains voltage fluctuation may not be more than 10 of the values indicated on the nameplate Analog signal and transmission lines e g LiYY 10 x 0 34 mm2 6 2 Connecting the analyzer NOTICE The device does not have a power switch You must install the device near distance 3 m 10 ft an easily accessible and fused plug socket so that it can be disconnected fro...

Page 26: ...s Replace the pre installed M thread cable glands with the G or NPT cable glands that are enclosed This does not affect the M32 hose glands 7 1 2 3 4 5 1 Sample outlet hose D and either sample inlet hose SP1 and SP2 1 2 channel version or SPx 4 6 channel version 2 Outlet hose W 3 4 6 channel version Cable connection for panel 4 Connections for sensors signal lines 5 Power cable factory connected G...

Page 27: ...ure the cables 4 Place the bottle tray back into the housing 6 3 Connecting the sensors and additional modules 6 3 1 Overview of connection compartment in the controller housing The controller has a separate connection compartment 6 x Ph2 Release the 6 screws on the electronics compartment cover using a Phillips head screwdriver and fold out the cover towards the front 1 2 3 4 BASE2 E 1 2 1 2 1 2 ...

Page 28: ...ction 1 Internal device connection Do not disconnect the plug 6 3 2 Connecting the sensors Only use terminated original cables where possible G N Y E YE GN BN WH GND Com A Com B GY A0024019 30 Example of a Memosens CYK10 data cable Connecting the ferrules of the sensor cable to the base module E 1 To access the electronics compartment proceed as described in the Routing the cables section 2 Guide ...

Page 29: ...cover or end cover in the slot to the right of the last module 28 27 This ensures that the unit is shock protected Always ensure shock protection is guaranteed particularly in the case of relay modules 2R 4R AOR Hardware for the hazardous area may not be modified Only the Manufacturer s Service Team may convert a certified device to another certified device version This includes all modules of the...

Page 30: ... Hauser Current inputs Module 2AI 23 24 23 24 34 Module 23 23 24 24 0 4 20 mA 1 2 35 Wiring diagram Current outputs 2AO 4AO 36 Module 31 31 32 32 0 4 20 mA 1 2 37 Wiring diagram 38 Module 31 31 32 32 0 4 20 mA 1 2 31 31 32 32 0 4 20 mA 3 4 39 Wiring diagram ...

Page 31: ...Relay 1 41 43 42 Relay 2 43 Wiring diagram Example Connecting the Chemoclean CYR10 injector cleaning unit 41 43 42 Relay 1 41 43 42 Relay 2 1 2 1 2 N L PE CM44x CM44xR CM44P CYR10B 1 2 3 4 5 A0028598 44 Connecting the CYR10 injector cleaning unit 1 External power supply 2 Cleaner to spray head 3 Container with cleaner 4 Motive water 2 to 12 bar 30 to 180 psi 5 Backflow valve to be provided by the ...

Page 32: ...EDs on front of module LED Designation Color Description PWR Power GN Supply voltage is applied and module is initialized BF Bus failure RD Bus failure SF System failure RD Device error COM Communication YE PROFIBUS message sent or received T Bus termination YE Off No termination On Termination is used DIP switches on front of module DIP Factory setting Assignment 1 128 ON Bus address Commissionin...

Page 33: ...odule is initialized BF Bus failure RD Bus failure SF System failure RD Device error COM Communication YE Modbus message sent or received T Bus termination YE Off No termination On Termination is used DIP switches on front of module DIP Factory setting Assignment 1 128 ON Bus address Commissioning communication OFF Write protection ON configuration not possible via the bus only via local operation...

Page 34: ...oard in the OFF position factory setting Connect the external termination to terminals 81 and 82 on the front of module 485DP or 485MB for 5 V power supply The external termination is used 6 4 2 Bus address Setting the bus address 1 Open the housing 2 Set the desired bus address via the DIP switches of module 485DP or 485MB For PROFIBUS DP valid bus addresses are anything between 1 and 126 and any...

Page 35: ...not sufficiently tightened must be tightened with 2 Nm 1 5 lbf ft for the permitted level of IP protection Unsuitable cable diameters are used for the cable glands Modules are not fully secured The display is not fully secured risk of moisture entering due to inadequate sealing Loose or insufficiently tightened cables cable ends Conductive cable strands are left in the device 6 6 Post connection c...

Page 36: ...ts You receive the download links including an extended description 7 2 Integrating the measuring device into the system 7 2 1 Web server Versions without fieldbus An activation code is required for the web server Connection Connect the communication cable of the computer to the Ethernet port of the BASE2 module BASE2 Web Browser A0044872 54 Web server Ethernet connection Establishing the data con...

Page 37: ... of the device e g IP address for Liquiline 192 168 1 212 as configured previously IP address for PC 192 168 1 213 9 Start the Internet browser 10 If you use a proxy server to connect to the Internet Disable the proxy browser settings under Connections LAN settings 11 Enter the IP address of your device in the address bar 192 168 1 212 in the example The system takes a few moments to establish the...

Page 38: ... 7 2 2 Service interface You can connect the device to a computer via the service interface and configure it using FieldCare Furthermore configurations can also be saved transferred and documented Connection 1 Connect the service connector to the interface on the Liquiline base module and connect it to the Commubox 2 Connect the Commubox via the USB connection to the computer on which FieldCare is...

Page 39: ...led information on PROFIBUS communication see the product pages on the Internet SD01188C Modbus Communication via Modbus RS485 is possible with module 485MB and the appropriate device version Communication via Modbus TCP is possible with module BASE2 The RTU and ASCII protocols are available when connecting via Modbus RS485 You can switch to ASCII on the device Connect the Modbus data cable to the...

Page 40: ...ut password protection With password means that you can only unlock the keys again by entering the correct password Set this password here Menu Setup General settings Extended setup Data management Change key lock password 2 Select whether to lock keys with or without a password The keys are locked No more entries can be made In the soft key bar you will see the symbol The password is 0000 when th...

Page 41: ...iable are shown on the display Configure a value within these limits Actions You trigger an action with the appropriate function You know that the item in question is an action if it is preceded by the following symbol Examples of typical actions include Deleting log entries Saving or loading configurations Triggering cleaning programs Example Menu Operation Manual operation User defined text You ...

Page 42: ... rows and columns with the navigator and changing the values of the cells You only edit the numerical values The controller automatically takes care of the engineering units You can add rows to the table INSERT soft key or delete them DEL soft key Afterwards you save the table SAVE soft key You can also cancel your entries any time using the soft key Example Menu Setup Inputs pH Medium comp ...

Page 43: ... 1 Preliminaries 9 1 1 Commissioning steps When commissioning the device for the first time the device must be rinsed with process medium for a number of hours recommended 16 hours so that a reliable zero point calibration can be performed To commission proceed as follows 1 Mount the analyzer on a wall or on a base 2 1 2 channel version Mount pressure relief valve and filter with angle brackets 3 ...

Page 44: ...es for your device version is provided on the inside of the door of the analyzer Only connect the hoses as specified in this diagram SP1 SP2 D SPx FR FI W RB RK RN H 1 2 3 MST F S1 RN RK RB RB RK RN S1 SPx A0036787 60 Hose connection diagram for 1 2 channel version D Sample outlet RB N Reagents RB RK RN F Flow sensor S1 Standard 1 FR Pressure relief valve SP1 6 Sample inlets FI Filter W Outlet H H...

Page 45: ...tic stirrer 9 1 3 Connecting the sample outlet hose D The liquid from sample outlet hose D contains only sample mixture It can be disposed of accordingly Ensure that it can drain freely Route sample outlet hose D without counterpressure 1 2 channel version 1 Guide sample outlet hose D out of the housing via a hose gland 2 Attach sample outlet hose D to the outlet of the sample channel switching an...

Page 46: ...ax 3 m 9 84 ft 6 Connect the pressure relief valve to the filter Keep the length of hose as short as possible max 0 5 m 1 64 ft 2 channel version 1 Ensure a constant and sufficient supply of sample at the installation location 2 If a sample channel is not used Do not remove the red drain plug in the valve 3 Remove the drain plug from the sample channels 4 Connect sample inlet hoses SP1 and SP2 to ...

Page 47: ...ter In the process guide the sample inlet hose into the housing via a hose gland 6 Plug in the connector of the panel with the sample channel switching 9 1 5 Connecting the outlet hose W 1 channel 2 channel and 4 6 channel version The liquid from outlet hose W of the cuvette contains reaction mixture Observe the local regulations regarding waste disposal Secure outlet hose W to the appropriate con...

Page 48: ...apillaries at the capillary holder or at the valves and the capillaries must not be removed from the hose connector 4 Push the cuvette out from below by pressing simultaneously against the tab and the hose attachment 5 Place the magnetic stir bar in the measuring chamber making sure that it is flat and in the measuring chamber ...

Page 49: ...over into the holder Ensure that the tab 1 snaps into place 8 Connect the outlet hose W again and secure the cover again 9 2 Function check LWARNING Incorrect connection incorrect supply voltage Safety risks for staff and device malfunctions Check that all connections have been established correctly in accordance with the wiring diagram Ensure that the supply voltage matches the voltage indicated ...

Page 50: ... in the top menu item The device can now be operated in your chosen language 9 5 Configuring the measuring device 9 5 1 Basic setup analyzer Making basic settings 1 Switch to the menu Setup Basic setup analyzer Make the following settings Device tag Give your device any name of your choice max 32 characters Set date Correct the set date if necessary Set time Correct the set time if necessary 2 Ins...

Page 51: ...nect the standard to the inlet in the hose pump 4 Menu Operation Maintenance Bottle change mode Bottle insertion Bottle selection must be selected 5 Select all of the bottles you have inserted and confirm with OK 6 The device is now ready to measure At the start of the initial measurement the reagent dispensers are fully opened and emptied This is to guarantee the measuring performance from the st...

Page 52: ...ation manually 1 Select start condition Immediate under Menu Setup Analyzer Measurement Start condition Immediate The analyzer starts immediately with the measurement cycle once the system changes to automatic mode 2 If necessary adjust the measuring interval under Menu Setup Analyzer Measurement Measuring interval 3 If necessary adjust the calibration interval under Menu Setup Analyzer Calibratio...

Page 53: ...ase of a sensor input 4 Analyzer measured value and pending actions or all measured values in the case of a sensor input 5 Only for analyzer measured value Graphic display There are also submenus 6 User definable measuring menus only available if already defined Selection of previously configured screens Change of channel to modes 2 5 Turn the navigator The display changes from channel to channel ...

Page 54: ... 8 to 20 5 mA 4 20 mA or from 0 to 20 5 mA 0 20 mA If the range is exceeded or undershot the current value stops at the range limit and a diagnostic message 460 or 461 is output Failure current 0 0 to 23 0 mA Factory setting 22 5 mA The function meets NAMUR NE43 Set the current value that should be output at the current outputs in the event of an error The value for Failure current should be outsi...

Page 55: ...ime zones Factory setting None None Greenwich Mean Time London DST Selection Off Europe USA Manual Factory setting Off The controller adapts the summertime normal time changeover automatically if you choose European or American daylight saving time Manual means that you can specify the start and end of daylight saving time yourself Here two additional submenus are displayed in which you specify th...

Page 56: ...nction Options Info Logbook ident Customized text 16 characters Part of the file name when exporting a logbook Event logbook Selection Off Ring buffer Fill up buffer Factory setting Ring buffer All diagnostic messages are recorded Ring buffer If the memory is full the most recent entry automatically overwrites the oldest entry Fill up buffer If the memory is full there is an overflow i e you canno...

Page 57: ...lain text information on the parameter that is being recorded Unit Read only Information about the unit in which the data are available Logbook name Customized text 16 characters Line plotter Menu to define the graphic display Axes Selection Off On Factory setting On Should the axes x y be displayed On or not Off Orientation Selection Horizontal Vertical Factory setting Horizontal You can choose w...

Page 58: ...ffer Fill up buffer Factory setting Ring buffer Ring buffer If the memory is full the most recent entry automatically overwrites the oldest entry Fill up buffer If the memory is full there is an overflow i e no new values can be saved The controller displays a corresponding diagnostic message The memory then has to be cleared manually Overflow warnings Data logbook Fill up buffer Selection Off On ...

Page 59: ...iagnostic message The memory then has to be cleared manually Overflow warnings Data logbook Fill up buffer Selection Off On Factory setting Off Decide whether you want to receive a diagnostic message if the fill buffer of the relevant logbook overflows Line plotter Menu to define the graphic display Axes Selection Off On Factory setting On Should the axes x y be displayed On or not Off Orientation...

Page 60: ...gs or Inputs Sensor channel Extended setup Diagnostics settings Diag behavior Function Options Info List of diagnostic messages Select the message to be changed Only then is it possible to make the settings for this message Diag code Read only Diagnostic message Selection On Off Factory setting Depends on the message Deactivate the diagnostic message or activate it again Deactivating means No erro...

Page 61: ...gger a cleaning program The cleaning programs can be defined under Menu Setup Additional functions Cleaning Detail information Read only Additional information on the diagnostic message and instructions on how to resolve the problem PROFIBUS DP Menu Setup General settings Extended setup PROFIBUS Function Options Info Enable Selection Off On Factory setting On You can switch off communication at th...

Page 62: ...g 1 0 3 2 Watchdog 0 to 999 s Factory setting 5 s If no data transmission takes place for longer than the time set this is an indicator that communication has been interrupted After this time input values received via the Modbus are considered to be invalid Web server Menu Setup General settings Extended setup Webserver Function Options Info Webserver Selection Off On Factory setting On You can sw...

Page 63: ...s point The software can then only be accessed via local operation Settings Link settings Selection Auto negotiation 10MBps half duplex 10MBps full duplex 100MBps half duplex 100MBps full duplex Factory setting Auto negotiation Transmission methods of the communication channels Full duplex Data can be transmitted and received simultaneously Half duplex Data can be transmitted and received on an al...

Page 64: ...ead only A port is a part of an address which assigns data segments to a network protocol Accepting settings Have you changed settings manually such as the IP address Before you leave the Ethernet menu select SAVE to apply your settings In the DIAG System information menu you can check whether the new settings are used Data management Firmware update Please contact your local sales office for info...

Page 65: ... continue anyway 1 Insert the SD card into the controller card reader A setup must have been saved to the SD card 2 Go to Menu Setup General settings Extended setup Data management Load setup A list of all the setups on the SD card is displayed An error message is displayed if there is no valid setup on the card 3 Select the desired setup A warning is displayed The current parameters will be overw...

Page 66: ...ware or software function is activated and can be configured Functions that are enabled by an activation code Function Activation code beginning with 2 current outputs BASE2 E module only 081 Web server 1 2 351 PROFIBUS DP 0B3 Modbus TCP 2 0B8 Modbus RS485 0B5 EtherNet IP 2 0B9 PROFINET 0B7 Cooling 3 0F1 Feedforward control 220 Chemoclean Plus 25 Collecting vessel 3 20 Measuring channels 3 28 Form...

Page 67: ...etup Measuring value Function Options Info Main value Selection SiO2 SiO2 Si H2SiO3 Factory setting SiO2 Unit Selection mg l µg l ppb Factory setting µg l Main value format Selection Auto Factory setting Auto Status for failed measurement Selection Keep last value Status bad Factory setting Keep last value Keep last value Standard practice is to keep the measured value of the last successful measu...

Page 68: ...e case of multi channel devices SP2 to SP6 is also displayed depending on the number of channels Diagnostic settings Limit values for dispensers Menu Setup Analyzer Extended setup Diagnostics settings Limits dispensers Function Options Info Control Selection Off On Factory setting On Warning limits Diag code 733 Remaining operating time Selection 1 to 90 d Factory setting 28 d A warning limit can ...

Page 69: ...ting 1000 ml Reagent RN 100 to 2500 ml Factory setting 1000 ml Standard S1 100 to 5000 ml Factory setting 2500 ml Warning limits Diag code 726 Warning limits are intended as an early warning for maintenance tasks that will need to be performed soon 1 Procure spare parts in time 2 Schedule maintenance tasks Reagent RB 1 to 40 Factory setting 10 Reagent RK 1 to 40 Factory setting 10 Reagent RN 1 to ...

Page 70: ...larm limits Diag code 727 Reagent RB 1 to 7 d Factory setting 2 d Reagent RK 1 to 7 d Factory setting 2 d Reagent RN 1 to 7 d Factory setting 2 d Standard S1 1 to 7 d Factory setting 2 d Absorption curve recording Menu Setup Analyzer Extended setup Diagnostics settings Absorption curve recording Function Options Info In automatic mode Selection Off On Factory setting Off Off Recording is only poss...

Page 71: ...e 01 01 1970 to 07 02 2106 Functions only available for Start condition Date time Time 00 00 00 to 23 59 59 Measuring interval 0 10 to 24 00 hh mm Factory setting 0 20 Function only available for Start condition Immediate or Date time For configuring the time interval of the measurement Sequence of measurements Selection SP1 SP2 SP3 SP4 SP5 SP6 Pause Defines the sequence of channels in automatic m...

Page 72: ... sample measurement Menu Operation Manual operation Select Start manual sample measurement Manual sample measurement is started Using the standard solution again after completing manual sample measurements 1 Remove the hose for the manual sample from the peristaltic pump 2 Connect the standard solution to the peristaltic pump again 10 3 3 Calibration Menu Setup Analyzer Calibration Function Option...

Page 73: ...for example Furthermore external values can be made available as set points for controllers Menu Setup Inputs Current input x y 1 Function Options Info Mode Selection Off 0 20mA 4 20mA Factory setting 4 20mA Select the same current range as in the data source connected device Input variable Selection Parameter Current Factory setting Current Select the input variable Meas value format Selection Fa...

Page 74: ...y inputs and outputs Hardware options such as the DIO module with 2 digital inputs and 2 digital outputs or fieldbus module 485DP 485MB enable the following Via a digital input signal measuring range switching for conductivity upgrade code required 66 switching between different calibration datasets in the case of optical sensors external hold for sensors a cleaning interval to be triggered for se...

Page 75: ...s possible to achieve virtually continuous dosing using a dosing pump with higher input frequency 1 Connect the INS proximity switch of the CCA250 assembly to a digital input of the DIO module e g slot 6 port 1 2 In the software configure a controller and as the source select the binary input e g Binary input 1 to which the proximity switch is connected Menu Additional functions Controllers Contro...

Page 76: ... a central cleaning control 1 External cleaning trigger at the binary input 2 Transferring the external hold over binary output to other measuring devices without connected cleaning functions 3 Transferring the cleaning trigger over a binary output to other self cleaning measuring points 1 An external trigger actuates a cleaning operation at the master A cleaning unit is connected via a relay or a...

Page 77: ...signals between 11 and 30 V DC 1 x y slot no input number 3 Link the binary inputs with the analyzer select Menu Setup Analyzer Extended setup Signal for process access 4 Select measuring channel SP1 5 Assign a binary input to the selected measuring channel select Binary input x y Controlling the measurement start time via an external signal You can temporarily interrupt the automatic operation of...

Page 78: ...ondition analyzer measures continuously without interruption between the measurements 2 Select Menu Setup Inputs Binary input x y 3 Configure the binary inputs as follows Menu Setup Inputs Binary input x y 1 Function Options Info Binary input Selection On Signal type Selection Static signal Signal level Selection High Low Specifies the active signal level Low Input signals between 0 and 5 V DC Hig...

Page 79: ...ctive for The start of the actual analyzer activity is delayed by this time 1 You must select Menu Setup Analyzer Extended setup Signal for sample request 2 Under Lead time set how long an action that requires sample measurement calibration or cleaning is delayed 3 Under Duration SP C set how long the signal should remain active The duration can be longer than the lead time The maximum possible va...

Page 80: ...signal that is subsequently available on the device as a quasi continuous process value Example Measuring signal of a flowmeter Signal type Static signal Signal level Selection Low High Factory setting High Specifies which input signal levels should activate for example measuring range switching or a cleaning Low Input signals between 0 and 5 V DC High Input signals between 11 and 30 V DC Signal t...

Page 81: ...nit is additionally displayed Upper range value Input variable Parameter or Flow rate 0 00 to 10000 00 Factory setting 0 00 The end of measuring range corresponds to the maximum frequency defined above Your previously defined unit is additionally displayed Damping 0 to 60 s Factory setting 0 s The damping causes a floating average curve of the measured values over the time specified 1 x y slot no ...

Page 82: ...t Configuration of the limit switches Menu Setup Additional functions Limit switches Operating mode Function Diagnostics message Selection as assigned Namur M Namur S Namur C Namur F Factory setting as assigned as assigned With this selection the diagnosis messages are transmitted over the binary output that you individually allocated to it Namur M F When you choose one of the Namur classes all me...

Page 83: ...he controller uses to increase the process value Unipolar For connected actuators that decrease the controlled variable Hold behavior Selection Freeze Fixed value None Factory setting None Freeze The device freezes the last value Fixed value You define a fixed current value that is transmitted at the output None A hold does not affect this output Hold value Hold behavior Fixed value 0 to 100 Facto...

Page 84: ... do so is by using the Additional functions menu Here you can select and configure the current output for outputting the controlled variable Range lower value Range of adjustment and factory settings depend on the Measured value You can output the entire measuring range or just some of it at the current output To do so specify the upper and lower range values in accordance with your requirements R...

Page 85: ...ation ISE Selection Temperature pH Ammonium Nitrate Potassium Chloride TU TS Selection Temperature Turbidity g l only TU TS Turbidity FNU only TU TS Turbidity Formazine only TU Turbidity solid only TU TU Nitrate Selection Temperature NO3 NO3 N Ultrasonic interface Selection Interface SAC Selection Temperature SAC Transm Absorption COD BOD Controller 1 Current input 1 3 Selection Bipolar only for c...

Page 86: ...lity of outputting the bipolar manipulated variable y to one current output only split range 10 6 2 Alarm relay and optional relays The basic version of the device always has one alarm relay Additional relays are also available depending on the version of the device The following functions can be output via a relay Limit switch status Controller manipulated variable for controlling an actuator Dia...

Page 87: ...elect all the limit switches in one go Hold behavior Selection Freeze last value Fixed value Ignore Factory setting Ignore Outputting the manipulated variable of a controller To output a controller manipulated variable via a relay the relay is modulated The relay is energized pulse t1 and is then de energized interval t0 Function Controller Function Options Info Source of data Selection None Contr...

Page 88: ...u specify what part of the controller should power the relay Unipolar is the part of the manipulated variable which the controller uses to increase the process value e g for heating purposes Alternatively select Unipolar if you are connecting an actuator to the relay that reduces the controlled variable e g for cooling purposes Cycle duration Operating mode PWM Shortest turn on time to 999 0 s Fac...

Page 89: ...l settings Extended setup Diagnostics settings Diag behavior device specific messages Menu Setup Inputs Sensor Extended setup Diagnostics settings Diag behavior sensor specific messages Before being able to assign the relay output to a special message in Diag behavior you must first configure Outputs Relay x y or Alarm relay Function Diagnostics Function Diagnostics Function Options Info Operating...

Page 90: ...re A hold has no effect 1 0V is variable text which you can assign in Menu Setup Additional functions Cleaning Chemoclean Plus Output label 1 4 Outputting the Measurement active system status and the information Sample required Function Analyzer Function Options Info Signal type Static signal Assignments Function Analyzer Selection None Sample required SP1 Measurement active SP1 Factory setting No...

Page 91: ...or via Modbus TCP In the case of Modbus RS485 you can switch between the RTU and the ASCII protocol You can define a maximum of 16 device variables 1 Define the data source You can choose from the analyzer as well as sensor inputs and controllers 2 Select the measured value to be output 3 Define how the device should behave in the hold state for sensors Configuration options of Source of data Meas...

Page 92: ...s Info Source of data Selection None Sensor inputs Binary inputs Controller Fieldbus signals Mathematical functions MRS set 1 2 Factory setting None Specify the input or output which is to be the data source for the limit switch The sources of data on offer depend on your device version You can choose from connected sensors binary inputs fieldbus signals mathematical functions controllers and sets...

Page 93: ...S Turbidity Formazine only TU Turbidity solid only TU TU Nitrate Selection Temperature NO3 NO3 N Ultrasonic interface Selection Interface SAC Selection Temperature SAC Transm Absorption COD BOD Controller 1 Current input 1 3 Selection Bipolar only for current outputs Unipolar Unipolar Controller 2 Temperature 1 3 Mathematical functions All the mathematical functions can also be used as a data sour...

Page 94: ...imit value overshoot or undershoot 66 Measured value within or outside a range 67 Rate of change 69 Limit value Settings depend on the measured value Operating mode Above limit check or Below limit check 1 2 t MV t1 t2 t3 t4 t5 1 2 t MV t1 t2 t3 t4 t5 A B A0028523 66 Exceeding A and undershooting B a limit value without hysteresis and switch on delay 1 Limit value 2 Alarm range t1 3 5 No action t2...

Page 95: ... contact is reset when the switch off point is undershot Range upper value Hysteresis and after the drop out delay Switch off delay Hysteresis Settings depend on the measured value Operating mode Change rate 1 3 t MV t1 t2 2 A0028525 68 Hysteresis taking the example of limit value overshoot 1 Limit value 2 Alarm range 3 Hysteresis range t1 2 An event is generated The hysteresis is needed to ensure...

Page 96: ... is back below the limit value the alarm status is reset after a preset time Auto confirm Events are triggered by the following conditions in the example given t2 t1 Delta time and MV1 Delta value t4 t3 Auto confirm and MV2 Delta value t6 t5 Delta time and MV3 Delta value Delta time 00 00 01 23 59 00 Factory setting 01 00 00 Auto confirm 00 01 to 23 59 Factory setting 00 01 t MV t1 t2 t3 t4 t5 t6 ...

Page 97: ...of the time switch Next signal date Display only Date of the next signal Next signal time Display only Time of the next signal Example 1 Time based set point for a temperature controller The temperature should increase to 21 C from 08 00 every day and then to 23 C for 5 hours from 12 00 The temperature should be controlled to fall back down to 18 C from 17 00 Two time switches are defined for this...

Page 98: ... be used as a set point for a temperature controller Example 2 Time based condition A pump should switch on via a relay for 10 minutes every 2 hours This only applies if the pH value is lower than 4 0 1 Program Time switch 1 Start date 01 01 2020 Start time 00 00 00 Signal duration 00 10 00 Period 02 00 00 2 Create Formula mathematical function Menu Setup Additional functions Mathematical function...

Page 99: ...ler which divides into 3 parts based on the P proportional I integral and D derivative values top down The integral section middle also comprises an anti windup mechanism for limiting the integrator A low pass filter is added to the D section to damp hard D terms in the manipulated variable The sum of the 3 sections results in the internal controller manipulated variable which is limited according...

Page 100: ...trol Selection Off Automatic Manual mode Factory setting Off First configure the controller and leave the switch at the factory setting Off Once you have made all the settings you can assign the controller to an output and switch it on Manual mode y 100 to 100 Factory setting 0 Specify the manipulated variable that should be output in manual mode y actual output Read only Manipulated variable actu...

Page 101: ...ime and the controller has to react to these changes on a continuous basis If the flow rate and medium remain constant the manipulated variable can also assume a fixed value once the process has settled Since the control process is never finished here this type of control is also referred to as continuous control A mixture of both process types can often be found in practice the semi batch process...

Page 102: ...process value e g the temperature is too high range B y 100 0 100 w x Xp Xp A B 74 Red overlap between the curves of the two 1 sided controllers Controlled variable Source of data Selection None Sensor inputs Current inputs Fieldbus signals Binary inputs Mathematical functions Factory setting None Specify the input or output which should be the source of data for the controlled variable Measured v...

Page 103: ...alternatively available in the device the standardized disturbance variable is added to the controller manipulated variable This enables you to set up a type of variable base load dosing The standardization of the disturbance variable is required both for multiplicative and for additive feedforward control and is done using parameters Z0 zero point and Zp proportional band zn z z0 zp z0 zn z zP 10...

Page 104: ... following parameters Integral action time Tn Derivative action time Tv Proportional band Xp Setup Level Advanced With this setup level you can also configure the following Time constant Twu Time constant α Width of the neutral zone Xn Width of the hysteresis range of the neutral zone Xhyst Clock time of the controller Tn 0 0 to 9999 0 s Factory setting 0 0 s The integral action time specifies the...

Page 105: ...Symmetric Symmetric There is only one control gain and this applies for both sides of the process Asymmetric You can set the control gain individually for both sides of the process Xp Process balance Symmetric Range of adjustment and factory setting depending on the Source of data Proportional band reciprocal value of the proportional gain Kp As soon as controlled variable x deviates more than xp ...

Page 106: ...vior Hold measured value is no longer reliable Manipulated Variable Selection Freeze Fixed value Factory setting Freeze How should the controller react to a measured value that is no longer reliable Freeze The manipulated variable is frozen at the current value Fixed value Manipulated variable is set to 0 no dosing State Selection Freeze Reset Factory setting Freeze Internal controller status Free...

Page 107: ...rmed with the ion selective sensor CAS40D connection of cleaning unit for CAS40D Menu Setup Additional functions Cleaning Cleaning 1 4 Standard clean Function Options Info Cleaning time 5 to 600 s Factory setting 10 s Cleaning duration The cleaning duration and interval depend on the process and sensor Determine the variables empirically or based on experience Define the cleaning cycle 109 Chemocl...

Page 108: ...on Binary inputs Fieldbus signals Define the signal source for each limit position switch Outputs 0 to 4 Select the number of outputs that actuators such as valves or pumps should activate Output label 1 4 Free text You can assign a meaningful name to each output e g assembly cleaner 1 cleaner 2 etc Programming example regular cleaning with water and 2 cleaning agents Limit switch Duration s Assem...

Page 109: ...gs and manual cleaning Menu Setup Additional functions Cleaning Cleaning 1 4 Function Options Info Start signal Selection None Fieldbus signals Signals of digital or analog inputs Factory setting None In addition to cyclic cleaning you can also use an input signal to start event controlled cleaning Choose the trigger for such a cleaning process here Interval and weekly programs are executed as nor...

Page 110: ... Y1 or subtrahend Y2 Measured value Y2 Measured value Difference value Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the configured functions Redundancy Use this function to monitor two or three sensors with redundant measurements The arithmetic average of the two closest measured values is ...

Page 111: ...ch for the function pH source Connected pH sensor Set the input for the pH sensor and the input for the ORP sensor Measured value interrogation is obsolete as you must select pH or ORP mV ORP source Connected ORP sensor Calculated rH Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the configur...

Page 112: ...w Overview of the configured functions Dual conductivity You can subtract two conductivity values and use the result to monitor the efficiency of an ion exchanger for example Menu Setup Additional functions Mathematical functions MF1 to 8 Mode Dual conductivity Function Options Info Calculation Selection Off On Factory setting Off On off switch for the function Inlet The options depend on the sens...

Page 113: ... exchanger direct conductivity Outlet Sensor downstream from the cation exchanger acid conductivity Selection of the measured value is obsolete as it must always be Conductivity Measured value Outlet Measured value Calculated pH Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the configured fu...

Page 114: ...ND B XOR Exclusive disjunction Boolean Boolean B XOR C NOT Negation Boolean Boolean NOT A Menu Setup Additional functions Mathematical functions MF1 to 8 Mode Formula Function Options Info Calculation Selection Off On Factory setting Off On off switch for the function Source A C Selection Select source Factory setting None You can use all the sensor inputs binary and analog inputs mathematical fun...

Page 115: ...on of chlorine drops below a defined value 1 Connect a binary input signal from an INS point level switch of the CCA250 assembly to the DIO module 2 Connect an analog input signal of a volume flow meter to the AI module 3 Connect the chlorine sensor 4 Configure the Formula mathematical function Source A binary input DIO Source B current input AI Source C input Disinfection Formula A AND B 3 AND C ...

Page 116: ... off the factory diagnostic code for limit switches This allows you to Use the limit switch on a purely functional basis without a message Configure application specific message texts Control diagnostic modules directly by a digital signal or via a limit switch output enables the use of switch on switch off delay for example Menu Setup Additional functions Diagnostic modules Function Options Info ...

Page 117: ...t column of the error tables 3 If the measured values are implausible the local display is faulty or you encounter other problems search for the faults under Process errors without messages Operating Instructions Memosens BA01245C or Device specific errors 121 Follow the recommended measures 4 Contact the Service Department if you cannot rectify the error yourself citing only the error number 11 1...

Page 118: ...enser run times have elapsed Calibration has failed Stability criterion was not met 1 Check the configuration and perform manual calibration again 2 Check the hoses of the reagents Current output incorrect current value Incorrect adjustment Check with integrated current simulation connect mA meter directly to current output Load too large Shunt short to ground in current loop No current output sig...

Page 119: ...Department please cite the message number only Since you can individually change the assignment of an error to an error category the Service Department cannot use this information 11 5 2 Adapting the diagnostic behavior All the diagnostic messages are assigned to specific error categories at the factory Since other settings might be preferred depending on the application error categories and the e...

Page 120: ... of specification S Function check C Failure F Factory setting Depends on the Diag code The messages are divided into different error categories in accordance with NAMUR NE 107 Decide whether you want to change a status signal assignment for your application Diag output Selection None Binary outputs Alarm relay Relay1 to n depends on the device version Factory setting None You can use this functio...

Page 121: ... it if necessary 2 Contact Endress Hauser Service 263 Incomp detected F On On Wrong kind of electronics module 1 Replace the module 2 Contact Endress Hauser Service 284 Firmware update M On Off Update completed successfully 285 Update error F On On Firmware update failed 1 Repeat 2 SD card error use another card 3 Incorrect firmware repeat with suitable firmware 4 Contact Endress Hauser Service 30...

Page 122: ...Contact Endress Hauser Service 362 Photometer temp F On Off Temperature of the photometer too high Contact Endress Hauser Service 363 Photometer temp F On Off Temperature of the photometer too low Contact Endress Hauser Service 364 Timeout dosing F On On The Liquid Manager dosing dispenser has timed out Possible reasons Photoelectric barrier defective Blocking Contact Endress Hauser Service 365 Ph...

Page 123: ... device can be addressed at 192 168 1 212 Switch off the service switch to change to the saved IP settings 412 Writing backup F On Off Wait for the write process to be finished 413 Reading backup F On Off Wait 436 SD card 80 M On Off SD card 80 full 1 Replace SD card with empty card 2 Clear SD card 3 Set logbook properties to ring buffer Setup General settings Logbooks 437 SD card 100 M On Off SD ...

Page 124: ...onfiguration M On Off Invalid configuration of sample preparation system 1 In Setup Sample preparation check the number of channels used their operating mode and type of installation 2 Check the permitted combinations of sample preparation and analyzers see the Operating Instructions for the sample preparation system 714 Filter mats change M On Off Filter mat change necessary The limit value for o...

Page 125: ...eck the free outlet on the analyzer 5 Replace defective parts and if necessary reset the operating hours counters in the Diagnostics menu 732 Wear parts alarm F On On One or more wear parts has exceeded its service life Replace the specific wear parts and reset the counter in Diagnostics Operating time information 733 Wear parts warning M On Off One or more wear parts has almost reached the end of...

Page 126: ...o overload and reactivated automatically when a normal load is present 971 Current Input low S On On Current input too low At 4 to 20 mA the input current is less than the lower failure current Check the input for short circuiting 972 Curr input 20 mA S On On Current output range exceeded 973 Current Input 4 mA S On On Current output range undershot 974 Diagnostics confirm C Off Off User has ackno...

Page 127: ...message whose cause is no longer present All the other functions in the Diagnostics menu are described in the following chapters 11 8 Diagnostics list All the current diagnostic messages are listed here A time stamp is available for each message Furthermore the user also sees the configuration and description of the message as saved in Menu Setup General settings Extended setup Diagnostics setting...

Page 128: ...ed Select a particular event to display more detailed information Go to date User entry Go to date Time Use this function to go directly to a specific time in the list In this way you avoid having to scroll through all the information The complete list is always visible however Calibration events Chronological list of the calibration events Show Events are displayed Select a particular event to di...

Page 129: ...can also view your data logbook entries graphically on the display Show plot You can also adapt the display to suit your individual requirements Press the navigator button in the graphic display you are given additional options such as the zoom function and x y movement of the graph Define the cursor if you select this option you can move along the graph with the navigator and view the logbook ent...

Page 130: ... in the list In this way you avoid having to scroll through all the information The complete list is always visible however Show plot Graphic display of the logbook entries The entries are displayed according to your settings in the menu General settings Logbooks Delete all entries Action You can delete all the absorption data logbook entries here Raw data logbook Show Events are displayed Select ...

Page 131: ...es Action You can use this to delete all data logbook entries Save logbooks File format Selection CSV FDM Save the logbook in the preferred file format You can then open the saved CSV file on the PC in MS Excel for example and make further edits here 1 You can import the FDM files into FieldCare and archive them so that they are tamper proof All data logbooks Data logbook SP1 Absorption data logbo...

Page 132: ...allows you to access device data and documentation on the Internet www endress com device viewer Software version Read only Current version Measuring parameter Read only Set measuring parameter MPL version Read only Current version Actuator control module Read only Firmware version Hardware version Photometer Read only Firmware version Hardware version Modbus Only with the Modbus option Read only ...

Page 133: ...is file can be used when servicing the device 1 Provided you give the manufacturer all the information about changes to the hardware 11 11 Sensor information Select the channel you want from the list of channels Information in the following categories is displayed Extreme values Extreme conditions to which the sensor was previously exposed e g min max temperatures 2 Operating time Operating time o...

Page 134: ...e The relay switches in accordance with your setting when you switch on the simulation On the measured value display you see On Low or Off High for the simulated relay state Meas inputs Simulation of a measured value only for sensors This menu appears once for each measuring input Channel parameter Simulation Selection Off On Factory setting Off If you simulate the measured value this is indicated...

Page 135: ...inutes Cuvette heating is switched off for 10 minutes Cuvette heating is switched on by default It can be switched off temporarily for testing On Cuvette heating is switched on Magnetic stirrer Start for 1 minute The magnetic stirrer is switched on for 1 minute Stop Sample pre heating Temperature Displays the current sample pre heating temperature Power Displays the heating power in current contro...

Page 136: ...2 3 Empty dispenser Dispenser is emptied Draw up dispenser Dispenser draws in reagent from the reagent bottles 11 13 2 Power supply DIAG System test Power supply Function Options Info Digital supply 1 1 2V Read only Detailed list of power supply to instrument The actual values can vary without a malfunction having occurred Digital supply 2 3 3V Analog supply 12 5V Sensor supply 24V Temperature 11 ...

Page 137: ...ement Deactivation of heating when device is put out of service Adaptation of standard measurement and calibration intervals BA01650C 07 02 19 BA01245C 07 07 19 06 2018 01 06 06 Original software BA01650C 07 01 18 BA01245C 07 06 18 This product uses Lua which is distributed under the following license Copyright 1994 2013 Lua org PUC Rio Permission is hereby granted free of charge to any person obt...

Page 138: ...nic components Take personal protective measures to avoid ESD such as discharging beforehand at PE or permanent grounding with a wrist strap For your own safety use only genuine spare parts With genuine parts the function accuracy and reliability are also ensured after maintenance work NOTICE Failure to observe the maintenance intervals Possibility of material damage Observe the recommended mainte...

Page 139: ...ating time counter can be reset here Replace filter mats 145 Decommissioning 146 12 2 2 Setting the manual mode Initial situation The device is still in the automatic mode and you want to perform maintenance work 1 Press the MODE soft key The current mode is displayed Automatic 2 Select an action Manual mode The device changes to the manual mode 3 Wait until all operations have stopped 4 Alternati...

Page 140: ...hoses RB RK RN S in a beaker with approx 500 ml 16 9 fl oz of distilled water 4 Start rinsing Menu Operation Maintenance Decommissioning Rinse with water must be selected The hoses are automatically rinsed and emptied This process takes approx 8 minutes 5 Once the action is finished remove the hoses from the beaker and dry them with a clean paper towel 6 Place the ends of the hoses into an empty p...

Page 141: ...r at the valves and the capillaries must not be removed from the hose connector 4 Insert the maintenance dispenser together with the hose piece provided through the hole in the capillary holder of the cuvette 5 Empty the cuvette completely 6 Remove outlet hose W 7 Push the cuvette out from below by pressing simultaneously against the tab and the hose attachment ...

Page 142: ... the cuvette for dirt and clean if necessary or replace with a new cuvette 3 Check the magnetic stir bar and clean if necessary 4 Place the magnetic stir bar back into the measuring chamber making sure that it is flat and in the measuring chamber Reinstalling the cuvette 1 Place the rubber cover back on the cuvette and ensure that all capillaries are in the measuring chamber ...

Page 143: ...lves Use a paper towel to catch any reagents that may escape 4 Select Menu Operation Maintenance Bottle change mode Bottle removal Bottle selection 5 Select the bottles that you want to remove and press OK to confirm 6 Select Confirm bottles removed Replacing bottles 1 Replace the removed bottles with fresh reagent Reagents must be prepared according to the instructions for mixing a reagent 2 Reco...

Page 144: ...ion Manual operation Determine zero point 2 Carry out zero point calibration 3 Following successful calibration the following message appears Do you want to accept the calibration data for adjustment Press OK to confirm Re deploying the standard calibration solution Replace the zero standard with the standard Recommendation Afterwards perform a manual calibration with the standard solution Determi...

Page 145: ...pped under Menu Operation Manual operation 6 Open the bayonet lock of the peristaltic pump 7 Replace the hose and if necessary replace the pump head 8 Close the bayonet lock of the peristaltic pump 9 Make sure all the hoses and connectors are seated correctly 10 Place the bottle tray back into the housing 12 2 7 Replacing the filter mats You require the following parts Filter mats part of the CAV ...

Page 146: ...t Dispenser selection 6 Select the dispensers that you have replaced and press OK to confirm 7 Select Reset operating time counter 8 Select Menu Operation Maintenance Bottle change mode Bottle insertion Bottle selection 9 Select all the bottles and press OK to confirm 10 Select Confirm bottles inserted 11 The system must be calibrated after a replacement routine Select Menu Operation Manual operat...

Page 147: ... bottles and standard with the lids supplied 9 Dry the ends of the hoses with a clean paper towel 10 Remove the bottle tray Lift up the recessed grip slightly and pull it towards the front 12 3 2 Rinsing the reagent and standard channels 1 Place the ends of the hoses RB RK RN S into an empty plastic beaker 2 Purge the hoses with air Select Menu Operation Maintenance Decommissioning Empty hoses The...

Page 148: ...e SPx back into the outlet at the sample channel switching in the analyzer 4 6 channel device 1 Disconnect sample inlet hose SPx from the sample inlet in the analyzer remove hose SPx from the T section downstream from sample channel switching 2 Fill the maintenance dispenser with air 3 Slide the C Flex hose of the maintenance dispenser onto the end of hose SPx 4 Drive air through the sample channe...

Page 149: ...device viewer Quote the serial number of the device when ordering spare parts 13 3 Return The product must be returned if repairs or a factory calibration are required or if the wrong product was ordered or delivered As an ISO certified company and also due to legal regulations Endress Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with...

Page 150: ...Disposing of chemicals LCAUTION Risk of injury if used reagents and reagent waste are disposed of incorrectly When disposing follow the instructions of the safety data sheets for the chemicals used Observe the local regulations regarding waste disposal ...

Page 151: ...reagents Collecting tray wall mounting Kit installation instructions Order No 71422095 14 1 2 Consumables You can find the order codes on the website https www endress com device viewer 1 Indicate the serial number of the device 2 Search Device information is displayed 3 Select the Spare parts tab 4 Click the product root The complete product structure is displayed The following consumables are av...

Page 152: ...ens 2 0 technology Product Configurator on the product page www endress com cps71e Technical Information TI01496C Memosens CPS91E pH sensor for heavily polluted media Digital with Memosens 2 0 technology Product Configurator on the product page www endress com cps91e Technical Information TI01497C Ceramax CPS341D pH electrode with pH sensitive enamel Meets highest demands of measuring accuracy pre...

Page 153: ...ith Memosens 2 0 technology Product Configurator on the product page www endress com cpf82e Technical Information TI01595C Conductivity sensors with inductive measurement of conductivity Indumax CLS50D High durability inductive conductivity sensor For standard and hazardous area applications With Memosens technology Product Configurator on the product page www endress com cls50d Technical Informat...

Page 154: ...nology Product Configurator on the product page www endress com ccs50d Technical Information TI01353C Memosens CCS51D Sensor for measuring free chlorine Product configurator on the product page www endress com ccs51d Technical Information TI01423C Ion selective sensors ISEmax CAS40D Ion selective sensors Product Configurator on the product page www endress com cas40d Technical Information TI00491C...

Page 155: ...291 hardware 71127100 SD card with Liquiline Firmware 1 GB Industrial Flash Drive 71135636 Activation code for Modbus RS485 71219871 Activation code for EtherNet IP 71135635 Activation code for Profibus DP for module 485 71449914 Upgrade code for EtherNet IP web server for BASE2 71449915 Upgrade code for Modbus TCP web server for BASE2 71449918 Upgrade code for web server for BASE2 71449901 Upgrad...

Page 156: ...uct page www endress com cyz71d Technical Information TI00502C Field Data Manager Software MS20 21 PC software for central data management Visualization of series of measurements and logbook events SQL database for secure data storage 14 3 System components 14 3 1 Measuring cable Memosens data cable CYK10 For digital sensors with Memosens technology Product Configurator on the product page www end...

Page 157: ...passive potentially isolated Current input passive Span 0 to 20 mA Signal characteristic Linear Internal resistance Non linear Test voltage 500 V Cable specification for optional sensors with Memosens technology Cable type Memosens data cable CYK10 or sensor fixed cable each with cable end sleeves or M12 round pin connector optional Cable length Max 100 m 330 ft 15 2 Output Output signal Depending...

Page 158: ... isolation Yes Bus termination Internal slide switch with LED display Web server and Modbus TCP Signal encoding IEEE 802 3 Ethernet Data transmission rate 10 100 MBd Galvanic isolation Yes Connection RJ45 M12 optional IP address DHCP or configuration using menu EtherNet IP Signal encoding IEEE 802 3 Ethernet Data transmission rate 10 100 MBd Galvanic isolation Yes Connection RJ45 M12 optional D en...

Page 159: ...ctrical specification Output voltage Max 24 V Test voltage 500 V Cable specification Cable type Recommended shielded cable Cable specification Max 2 5 mm2 14 AWG 15 4 Relay outputs Electrical specification Relay types 1 single pin changeover contact alarm relay 2 or 4 single pin changeover contacts optional with extension modules Maximum load Alarm relay 0 5 A All other relays 2 0 A Relay switchin...

Page 160: ...Manager DIM Output variables 16 AI blocks 8 DI blocks Input variables 4 AO blocks 8 DO blocks Supported features 1 MSCY0 connection cyclical communication master class 1 to slave 1 MSAC1 connection acyclical communication master class 1 to slave 2 MSAC2 connections acyclical communication master class 2 to slave Device lock The device can be locked using the hardware or software Addressing using D...

Page 161: ... software EtherNet IP Log EtherNet IP ODVA certification Yes Device profile Generic device product type 0x2B Manufacturer ID 0x049Eh Device type ID 0x109F Polarity Auto MIDI X Connections CIP 12 I O 6 Explicit message 6 Multicast 3 consumers Minimum RPI 100 ms default Maximum RPI 10000 ms System integration EtherNet IP EDS Rockwell Add on Profile Level 3 Faceplate for Factory Talk SE IO data Input...

Page 162: ...rted connections 1 x AR IO Controller AR 1 x AR IO Supervisor Device AR connection allowed 1 x Input CR Communication Relation 1 x Output CR Communication Relation 1 x Alarm CR Communication Relation Configuration options for measuring device Web browser Manufacturer specific software FieldCare DeviceCare Device master file GSD can be read out via the integrated web server of the measuring device ...

Page 163: ...0 or 60 Hz Fieldbus connection Supply voltage not applicable Power consumption For a sample flow rate of 80 ml min 2 7 fl oz min a continuous measuring interval 10 minutes a sample temperature of 25 C 77 F an ambient temperature of 25 C 77 F and a device with a supply voltage of 230 V Typically 60 VA Max 1250 VA Cable entries 4 x bores for M16 G3 8 NPT3 8 Memosens connection 3 4 x bores for M20 G1...

Page 164: ...ics Maximum measured error 4 CA80SI AH Concentrations 200 µg l 1 0 µg l ppb or 2 of reading typically Concentrations 200 µg l 5 of reading typically CA80SI AJ 5 of reading typically Maximum measurement error for sensor inputs Documentation of the connected sensor Maximum measurement error for current inputs and outputs Typical measured errors 20 μA with current values 4 mA 50 μA with current value...

Page 165: ...nance interval Every 3 to 6 months depending on the application Maintenance effort Weekly visual inspection 15 8 Environment Ambient temperature range 5 to 40 C 41 to 104 F Storage temperature 20 to 60 C 4 to 140 F Relative humidity 10 to 95 non condensing Degree of protection IP55 cabinet analyzer stand TYPE 3R cabinet analyzer stand Electromagnetic compatibility 6 Interference emission and inter...

Page 166: ...1 lbs Materials Parts not in contact with medium Cabinet version exterior cover Plastic ASA PC Open installation exterior cover Cabinet version interior lining Plastic PP Open installation interior lining Window Shatterproof glass coated Reagent container Plastic PP Insulation Plastic EPP extruded PP Base analyzer stand Powder coated sheet steel Parts in contact with medium Pressure relief valve E...

Page 167: ...Plug in connector John Guest plug in connector POM Process connection Sample inlet Plug in connector for rigid hoses with OD 6 mm Sample outlet Plug in connector for rigid hoses with OD 8 mm Cuvette outlet Hose barb for flexible hoses with ID 13 mm Hose entries 4 x bores for M32 for sample inflow and outflow ...

Page 168: ... Chlorine control with feedforward control 75 Cleaning Cleaning the cuvette and magnetic stir bar 140 Housing 139 Cleaning cycle 109 Cleaning function 90 Cleaning programs Chemoclean 107 Chemoclean Plus 108 Manual cleaning 109 Standard cleaning 107 Commissioning Basic setup 50 Steps 43 Switching on 50 Configuration Binary inputs 80 Binary outputs 81 Configure Actions 41 Numerical values 41 Picklis...

Page 169: ...ulated variable 87 Manual mode 139 147 Materials 166 Mathematical functions 109 Calculated pH value 113 Degassed conductivity 111 Difference 110 Dual conductivity 112 Formula 113 Redundancy 110 rH value 111 Measured variables 157 Measuring device Configuring 50 Connecting 25 Integrating into the system 36 Mounting 18 Switching on 50 Measuring mode 53 Measuring range 157 Measuring system 10 Menu Ad...

Page 170: ...irements for the personnel 7 Reset 136 Return 149 rH value 111 Rinsing Rinsing the reagent and standard channels 140 Routing the cable in the connection compartment 25 S Safety Operational 7 Product 8 Workplace safety 7 Safety instructions 7 Sample flow 51 Saving the setup 65 Scope of delivery 14 SD card 156 Security IT 8 Sensor information 133 Sensor specific diagnostic messages 127 Service inter...

Page 171: ...outputs 159 Technical personnel 7 Terminal diagram 11 Time 55 Time switch 96 Troubleshooting 117 Diagnostic information 118 General troubleshooting 117 Types of cleaning 107 Types of input 157 U Use 7 W Wall mounting 18 Warnings 5 Web server 62 163 Weight 166 Workplace safety 7 Z Zero point calibration 144 ...

Page 172: ...www addresses endress com 71593680 71593680 ...

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