Endress+Hauser Gammapilot M FMG60 Operating Instructions Manual Download Page 80

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Maintenance and repairs

Gammapilot M FMG60 PROFIBUS PA

Hauser

7.5

Return

7.5.1

Returning devices

The measuring device must be returned if repairs of a factory calibration are required, or if

the wrong measuring device has been ordered or delivered. According to legal regulations,

Hauser, an ISO-certified company, is required to follow certain procedures when

handling returned products that are in contact with medium.

To ensure swift, safe and professional device returns, please read the return procedures and

conditions on the Hauser website at www.services.endress.com/return-material

7.6

Disposal

When disposing, separate and recycle the device components based on the materials.

7.7

Contact addresses of Hauser

Contact addresses can be found on our homepage: www.endress.com/worldwide.

If you have any questions, please contact your Hauser subsidiary.

Summary of Contents for Gammapilot M FMG60

Page 1: ...Products Solutions Services BA00329F 00 EN 15 15 71298583 Valid as of software version V01 03 08 Operating Instructions Gammapilot M FMG60 Radiometric Measurement ...

Page 2: ...F 00 a2 02 07 00 0 2 C 4 5 6 A A0 01 02 03 04 06 09 0A 0B A1 A4 3 9 92 A3 C0 05 1 10 11 12 13 14 16 15 11 19 17 18 15 11 1B 11 1C 1D 1E 1F 1A 15 19 07 08 slave end slave safety settings system parameters linearisation gammagraphy output HART FF profibus param PA diagnostics present error previous error unlock parameter temp compens display language reset tag marking density concentration density c...

Page 3: ...s 35 5 4 Lock unlock configuration 36 5 5 Reset to the default configuration 36 5 6 PROFIBUS PA interface 37 6 Commissioning 49 6 1 Calibration overview 49 6 2 Switching on the device 54 6 3 Basic setup 55 6 4 Calibration for level measurement and limit detection 61 6 5 Calibration for density and concentration measurements 70 6 6 Density measurement temperature compensated 78 6 7 Gammagraphy dete...

Page 4: ...usively by trained specialists authorized by the system operator Technical personnel must have read and understood these Operating Instructions and must adhere to them You may only undertake modifications or repair work to the device when it is expressly permitted by the Operating Instructions 1 3 Hazardous area Measuring systems for use in hazardous environments are accompanied by separate Ex doc...

Page 5: ...ielding Ensure the best possible shielding between the radiation source and yourself as well as all other individuals Effective shielding is provided by source containers FQG60 FQG61 FQG62 FQG63 QG2000 and all high density materials lead iron concrete CAUTION When working with source containers all the instructions for mounting and usage outlined in the following documents must be observed Time St...

Page 6: ...gerous situation Failure to avoid this situation can result in serious or fatal injury A0011191 DE CAUTION This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or medium injury A0011192 DE NOTICE This symbol contains information on procedures and other facts which do not result in personal injury Symbol Meaning A0018339 Protective ground connection A ...

Page 7: ...s processes or actions that are allowed A0011183 Preferred Indicates procedures processes or actions thar are preferred A0011184 Forbidden Indicates procedures processes or actions that are forbidden A0011193 Tip Indicates additional information A0015484 Reference to page Refers to the corresponding page number Series of steps Symbol Meaning 1 2 3 4 Item numbers Series of steps A B C D Views ...

Page 8: ...minal compartment 1 7 Supplementary nameplate 8 Centering knob 9 Instrument nameplate 10 Cooling water connections 11 Marking of the radiation window only for versions with collimator 12 Potential equalization terminal of the water cooling jacket A0018069 A Gammapilot M without water cooling jacket B Gammapilot M with water cooling jacket C Gammapilot M with collimator 1 2 3 6 5 8 4 4 9 7 4 4 10 1...

Page 9: ...l 6 Max ambient temperature Supplementary nameplate Examples A0018070 7 No of certificate 8 Equipment group and category 9 Type of protection 10 Reference to additional safety relevant information 11 Reference to additional certificates e g WHG SIL 12 Specification of required temperature resistance of the connected cables only for instrument versions with water cooling jacket Ser No Order Code IP...

Page 10: ...itional safety instructions XA ZE ZD are supplied with certified device versions Refer to the nameplate for the names of the safety instructions that apply to your device variant An overview of the certificates and approvals can be found in TI00363F 00 DE chapter Certificates and approvals 2 5 Certificates and approvals CE mark declaration of conformity The device is designed to meet state of the ...

Page 11: ...pply matches your order 3 1 2 Transport CAUTION Follow the safety instructions and transport conditions for devices of more than 18 kg 39 69 lbs 3 1 3 Storage Pack the measuring instrument so that it is protected against impacts for storage and transport The original packing material provides the optimum protection for this The permissible storage temperature is 40 to 50 C 40 to 122 F for devices ...

Page 12: ...bs Overall length B mm in Weight without water kg lbs Weight including water kg lbs NaI 50 1 97 621 24 4 14 30 87 631 24 8 18 39 69 20 44 10 NaI with collimator 50 1 97 663 26 1 35 77 18 PVT 200 7 87 780 30 7 15 33 08 790 31 1 20 44 10 24 52 92 PVT 400 15 7 980 38 6 16 35 28 990 39 23 50 72 29 63 95 PVT 800 31 5 1380 54 3 20 44 10 1390 54 7 31 68 36 40 88 20 PVT 1200 47 5 1780 70 1 24 52 92 1790 7...

Page 13: ... Accessories or an equivalent mounting device should be used for fastening the Gammapilot M The mounting device must be installed in a way such that it can withstand the weight of the Gammapilot M1 under all operating conditions e g vibrations Note Tmmapilot M should be given additional support to prevent damage to the connecting cable or to the unit if it falls off NOTICE The Gammapilot M should ...

Page 14: ...e beam must be blocked so that no persons or part of their body hand arm head may come into the area of the beam In order to enlarge the lifetime the Gammapilot M should be protected against direct sun If necessary a protective cover should be applied The mounting device FHG60 ä 81 Accessories or an equivalent mounting device should be used for fastening the Gammapilot M The mounting device itself...

Page 15: ... and the measuring range These two parameters determine the measuring effect relative change of the pulse rate The measuring effect increases with the length of the radiation path through the medium Therefore diagonal irradiation or the use of a measurement section is necessary for small pipe diameters For the configuration of the measuring system please contact your Endress Hauser sales organizat...

Page 16: ...side can hit dangerous levels In such instances the irradiation channel must be closed immediately for reasons of radiation protection A high local dose rate also causes the detector unit scintillator and photomultiplier to age quickly The best way of avoiding such a situation is to mount a second radiometric measuring system that monitors the radiation intensity If high radiation levels occur an ...

Page 17: ...n be damaged if the cooling water freezes Empty cooling jacket or protect against freezing WARNING Pressurized water cooling system Do not open the cylinder screws see figure below when pressurized A0023205 1 Cylinder screws A B G1 4 A G1 4 A 1 CAUTION To consider when using the water cooling jacket It is recommended to ground the water cooling jacket separately at the provided earth terminal see ...

Page 18: ...vel measurement compartment housing at the bottom B In exceptional cases e g shortage of space the compartment housing may be located at the top C Mounting position for point level detection and density measurement CAUTION The water inlet must always be at the bottom to ensure that the water cooling jacket is completely filled A B C ...

Page 19: ...47 2 1600 63 2000 78 7 20 68 30 l h 30 l h 30 l h 41 l h 55 l h 70 l h 84 l h 25 77 30 l h 30 l h 30 l h 45 l h 61 l h 77 l h 93 l h 30 86 30 l h 30 l h 33 l h 50 l h 68 l h 86 l h 104 l h 35 95 30 l h 30 l h 38 l h 59 l h 80 l h 101 l h 122 l h 40 104 30 l h 30 l h 47 l h 72 l h 98 l h 124 l h 149 l h Inlet temperature C F Measuring range in mm in 50 1 97 200 7 87 400 15 7 800 31 5 1200 47 2 1600...

Page 20: ...input 4 wire Pulse input for cascading mode Pulse output for cascading mode Display and operating module FHX40 or VU331 NOTICE Depending on the instrument version the signal output is located in the terminal compartment 1 or 2 Maximum cable length For cascade 20 m 66 ft each For PT 100 2 m 6 6 ft temperature should be measured as close as possible to density measurement A0018082 1 2 The number and...

Page 21: ...A Wiring Endress Hauser 21 4 3 Terminal assignment Terminal compartment 1 A0018084 1 90 to 253VAC 18 to 36 VDC Terminal compartment 2 A0018085 1 14 15 2 3 L1 L N L 4 1 0 9 3 5 7 10 4 6 11 12 13 SIM WP PT100 IN CASCADE OUT OFF ON 8 ...

Page 22: ...connectors M12 or 7 8 the signal output is wired in compartment 2 on delivery and connected to the fieldbus plug connector see below section Fieldbus connectors In this case the housing needs not to be opened for connecting the signal line 5 6 Pulse input for cascading mode is used for master and slave 7 8 Pulse output for cascading mode is used for slave and end slave 9 10 11 12 PT 100 input 4 wi...

Page 23: ... Power supply wiring output wiring Terminal compartment for Supply voltage Signal output A Non Ex Non Ex 1 2 A0018082 B Ex e Ex ia 1 2 C Ex e Ex e 1 1 D Ex d XP Ex d XP 1 1 E Ex d XP Ex ia IS 1 2 F Dust Ex Dust Ex 1 1 G Ex e Dust Ex Ex e Dust Ex 1 1 H Ex d Dust Ex Ex d Dust Ex 1 1 J Ex e Dust Ex Ex ia Dust Ex 1 2 K Ex d Dust Ex Ex ia Dust Ex 1 2 L Dust Ex Ex ia 1 2 A0011175 PIN Meaning 1 Signal 2 ...

Page 24: ...tions which are subject to the explosion prevention permit only under special conditions the repeated grounding of the protective screen see to EN 60079 14 Type Minimum terminal voltage Maximum terminal voltage Standard 9 V 32 V Ex ia FISCO model 9 V 17 5 V Ex ia Entity concept 9 V 24 V For maximum EMC protection please observe the following points The external ground terminal on the transmitter m...

Page 25: ...ation ä 24 Connect protective earth to the protective earth terminal see Terminal assignment ä 21 According to IEC EN 61010 a suitable power switch has to be provided for the instrument The cable isolations must comply with the supply voltage and the overvoltage category The temperature resistance of the connecting cable must comply with the ambient temperature The procedure Using a 3 mm Allen key...

Page 26: ...voltage category The temperature resistance of the connecting cable must comply with the ambient temperature The procedure Unscrew the cover of the terminal compartment Push the following cables through the appropriate cable glands or threads signal cable if the signal output is located in terminal compartment 2 PT 100 cable if present cascading cables input and or output if required Wire up accor...

Page 27: ...he sleeve with an Allen wrench Connect the display and operating unit FHX40 Attach the sleeve and fasten the Allen screw A0018090 The remote display and operating unit FHX40 is available as accessory It is connected to the FHX40 connector of the Gammapilot M via the supplied cable To do this the housing of the Gammapilot M needs not to be opened A0018089 1 Gammapilot M FMG60 2 Cable of the display...

Page 28: ...the power switch according to IEC EN 61010 there are two options At the side of the power supply one switch for all transmitters At the side of the transmitters an individual switch for every transmitter L1 L N L L1 L N L L1 L N L L1 L N L AC DC A B M S E PT100 IN CASCADE OUT SIM WP OFF ON 3 4 9 10 11 12 13 PT100 IN CASCADE OUT SIM WP OFF ON 3 4 9 10 11 12 13 PT100 IN CASCADE OUT SIM WP OFF ON 3 4...

Page 29: ...mag 55S Volume flow V The solids density S and the density of the transporting liquid C also have to be entered in the transmitter 2 Density measuring device e g Gammapilot M Total density M transporting liquid and solids 4 13 Post connection check After wiring the device carry out the following checks Is the protective earth connected Is the Potential Equalization Line connected Are the terminals...

Page 30: ...0 EN PROFIBUS DP PA Guidelines for planning and commissioning or to the PROFIBUS PA Specification EN 50170 DIN 19245 A0018250 Operation via the service interface With the display and operating unit FHX40 With a personal computer Commubox FXA291 with ToF Adapter FXA291 USB and the operating program FieldCare FieldCare is a graphical operating software for devices from Endress Hauser It assists with...

Page 31: ...tion name 2 Bargraph 5 Parameter Identification number 3 Symbols Display symbols The following table describes the symbols that appear on the liquid crystal display 1 2 3 ENDRESS HAUSER E 1 2 3 4 5 Symbol Meaning ALARM_SYMBOL This alarm symbol appears when the instrument is in an alarm state If the symbol flashes this indicates a warning LOCK_SYMBOL This lock symbol appears when the instrument is ...

Page 32: ...t Edit numeric value within a function Xor Z Navigate to the left within a function group F Navigate to the right within a function group confirmation Oand F or Sand F Contrast settings of the LCD Oand Sand F Hardware lock unlock After a hardware lock an operation of the instrument via display or communication is not possible The hardware can only be unlocked via the display An unlock parameter mu...

Page 33: ...ction The alphabetic character specifies the current measuring mode of the Gammapilot M L level S limit switch D density C concentration no measuring mode selected yet The first numeric character identifies the function group basic setup 0 calibration 1 Safety settings 2 The second numeric character numbers the individual functions within the function group basic setup 0 today s date 01 beam type ...

Page 34: ...n numerals and text a Press O or S to edit the first character of the numeral text b F positions the cursor at the next character continue with a until you have completed your input c If a symbol appears at the cursor press F to accept the value entered system quits edit mode d If a symbol appears at the cursor press F to return to the previous character e g for correction of entries e Simultaneou...

Page 35: ...ell as devices from other manufacturers that support the FDT standard Hardware and software requirements you can find on the internet www endress com select your country search FieldCare FieldCare Technical Data FieldCare supports the following functions Configuration of transmitters in online operation Loading and saving device data upload download Documentation of the measuring point Connection ...

Page 36: ... at the same time again It is not possible to unlock the hardware by communication 5 5 Reset to the default configuration It is advisable to reset the customer parameters if you want to use a device with an unknown history Effects of resetting All customer parameters are reset to their default values Linearization is switched to linear but the table values are kept The table can be switched back o...

Page 37: ...iguring the device address The default address 126 can be used to check the function of the device and connect it to an operating PROFIBUS PA system After this the address must be changed before further devices can be connected to the network The following options are available for setting the address 1 The address can be set by means of the display and operating module VU331 in the FHX40 For this...

Page 38: ...tructure The files are organized in the following structure The GSD files in the directory Extended are needed for the network design software STEP 7 of the S7 300 400 PLC family The GSD files in the directory Standard are used for PLCs which do not support an identifier format but only an identifier byte e g PLC5 of Allen Bradley For the COM ET200 configuration software with Siemens S5 the EH_154...

Page 39: ... 63 to the PLC The function select V0H0 68 determines whether the measured value 00 or the value from the PLC display value 69 is displayed at the device display The function 2nd cycl value 67 specifies whether the present averaged pulse rate A5 or the medium temperature A7 measured with an external PT 100 sensor is output as the second cyclic value Modules for the cyclic data telegram For the cyc...

Page 40: ...s Value 2nd Cyclic Value Display Value if you want to transmit the main measured value and the second cyclic value and read out a display value from the PLC The exact way of performing the configuration depends on the configuration software of the PLC Structure of the input data measuring device PLC The input data are transmitted to the PLC with the following structure Structure of the output data...

Page 41: ...9 2 10 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2 18 2 19 2 20 2 21 2 22 2 23 Mantissa F 40 F0 00 00 hex 0100 0000 1111 0000 0000 0000 0000 0000 bin 1 0 x 2 129 127 x 1 2 1 2 2 2 3 1 x 22 x 1 0 5 0 25 0 125 1 x 4 x 1 875 7 5 Status Code Device status Meaning Main value Secondary value 0C Hex BAD device error X 0F Hex BAD device error X 1F Hex BAD out of service target mode X 40 Hex UNCERTAIN non specifi...

Page 42: ...vice is determined by the number of SAPs that the device can provide The number of SAPs varies from device to device The use of a Class 2 master increases the cycle time of the bus system This must be taken into consideration when the control system or PLC is programmed Acyclic communication with a Class 1 master MS1AC In the case of MS1AC a Class 1 master that is already communicating cyclically ...

Page 43: ... key 1 20 1 UINT8 X X static Target Mode 1 21 1 ENUM8 X X static Mode of Block 1 22 3 UINT8 UINT8 UINT8 X dynamic Alarm summary 1 23 8 UINT16 UINT16 UINT16 UINT16 X dynamic Batch 1 24 10 UINT32 UINT16 UINT16 UINT16 X dynamic Block parameters Out 1 26 5 FLOAT UINT8 X X static PV Scale 1 27 8 FLOAT FLOAT X X static Out Scale 1 28 11 FLOAT FLOAT UINT16 UINT8 X X static Linearization type 1 29 1 UINT8...

Page 44: ...17 2 UINT16 X static Tag description 0 18 STRING X X static Strategy 0 19 2 UINT16 X X static Alert key 0 20 1 UINT8 X X static Target mode 0 21 1 ENUM8 X X static Mode 0 22 3 UINT8 UINT8 UINT8 X dynamic Alarm summary 0 23 2 STRING X dynamic Block parameters Software revision 0 24 STRING X constant Hardware revision 0 25 STRING X constant Device manufacturer ID 0 26 2 UINT16 X constant Device ID 0...

Page 45: ...ic display value 0 62 6 FLOAT UINT 8 UINT8 STRING X X Select Main value 0 63 1 UINT8 X X static PA profile revision 0 64 32 STRING X constant Status 0 65 1 UINT8 X static Identification String 0 66 32 STRING X static Identification Number 0 67 1 UINT8 X dynamic Dir Object Header 1 0 12 STRING X constant Comp List Dir Entry 1 1 24 STRING X constant Parameter Menu position Slot Index Size bytes Type...

Page 46: ...alibr Point Level 13 1 163 2 ENUM X X static Value Full 14 1 164 4 FLOAT X X static Calibration Start Stop 15 1 165 2 ENUM X X static Full Calibr Pulse Rate 16 1 166 4 INT32 X X static Value Empty 17 1 167 4 FLOAT X X static Empty Calibr Pulse Rate 18 1 168 4 INT32 X X static Calibration Next Point 19 1 169 2 ENUM X X static Calibr Point Density 1A 1 170 1 UINT8 X X static Density Calibr 1B 1 172 ...

Page 47: ...X static PA Ident Number Sel 61 1 231 2 ENUM X X static Set Unit To Bus 62 1 232 2 ENUM X X static AI Out Value 63 1 233 4 FLOAT X dynamic AI Out Status 64 1 234 1 UINT8 X dynamic Sim Level Mode 65 1 235 2 ENUM X X static Sim Density Mode 65 1 236 2 ENUM X X static Sim Concentr Mode 65 1 237 2 ENUM X X static Sim Value Level 66 1 238 4 FLOAT X X static Sim Value Pulse Rate 66 1 239 4 INT32 X X sta...

Page 48: ...NUM X X static Calibr Date C7 2 14 16 STRING X static Calibr Date Day C7 2 15 1 UINT8 X X static Calibr Date Month C7 2 16 1 UINT8 X X static Calibr Date Year C7 2 17 1 UINT8 X X static Calibr Date Hour C7 2 18 1 UINT8 X X static Calibr Date Minute C7 2 19 1 UINT8 X X static Recalibr Date C8 2 20 16 STRING X static Recalibr Date Day C8 2 21 1 UINT8 X static Recalibr Date Month C8 2 22 1 UINT8 X st...

Page 49: ...found in the following sections ä 55 Basic setup ä 61 Calibration for level measurement and limit detection ä 70 Calibration for density and concentration measurements ä 78 Density measurement temperature compensated Power up instrument see ä 54 Switching on the device Basic setup see ä 55 Basic setup Calibration for level measure ment and level limit detection Calibration for density and con cent...

Page 50: ...centration measurements only 6 Density unit 06 g cm3 g l Select with O and S Confirm with F ä 58 7 Min density 07 lower limit of the measuring range e g 0 9500 g cm3 Set each decimal place with O and S and confirm with F After the last place confirm the whole value with F ä 58 8 Max density 08 upper limit of the measuring range e g 1 2500 g cm3 Set each decimal place with O and S and confirm with ...

Page 51: ...able then confirm with F 4 Background calibration 10 Select stop edit with O or S confirm with F 5 Background pulse rate 12 Confirm value with F Continue with full and empty calibration covered and free calibration Step Function Action comments 1 Switch on radiation Tank remains filled 2 Calibration point level 13 Select full covered with O or S confirm with F The following function for level meas...

Page 52: ...with O or S confirm with F The following function for level measurement only 3 Value empty 17 Enter the current level 0 40 The following functions for level and level limit measurement 4 Calibration start stop 15 Select start with O or S confirm with F 5 Avg pulse rate 11 Wait until the value is stable then confirm with F 6 Calibration start stop 15 Select stop edit with O or S confirm with F 7 Em...

Page 53: ... of the medium during the calibration and determine its density in the laboratory see Step 4 2 Calibration point density 1A Enter the number of the calibration point For one point calibration 1 For multipoint calibration 1 9 For recalibration 10 3 Calibration start stop 15 Select start with O or S confirm with F 4 Avg pulse rate 11 Wait until the value is stable then confirm with F during this tim...

Page 54: ...or at least 20 to 30 minutes in order to charge the capacitor After this the date must be entered correctly If the error message still persists subsequent to this it can be deleted by switching the Gammapilot M off and on After switching on the supply voltage the instrument is first initialized Due to internal memory tests this takes approx 2 minutes On site display Meaning FMG60 Then the followin...

Page 55: ...10 30 dd mm yy hh mm On site display Meaning Beam type 02 This function is used to specify whether the radiation source used emits radiation continuously or whether it is modulated for grammagraphy suppression Standard continuous permanent continuous radiation Modulated modulated radiation source Standard cont Modulated On site display Meaning Isotope 03 This function is used to specify which isot...

Page 56: ...ed in the middle of a cascading chain It receives the pulses from an additional connected slave or end slave adds its own pulses and transmits this total to the next device master or slave After selecting this option the basic setup is finished When cascading several transmitters the further calibration is performed on the master only End slave This option is selected if the Gammapilot M is locate...

Page 57: ... can be performed only once and the function is automatically locked after that It can only be unlocked again by a reset of the Gammapilot M Reset A3 function A0018108 A Level measurement continuous Density B Level limit detection E Concentration C Density measurement with temperature compensation if required D Concentration measurement density measurement followed by linearization On site display...

Page 58: ... function is needed for density and concentration measure ments only It is used to select the density unit g cm3 g l lb gal On site display Meaning Min density 07 This function is needed for density and concentration measure ments only It is used to specify the lower limit of the density range 0 9500 g cm On site display Meaning Max density 08 This function is needed for density and concentration ...

Page 59: ...iameter On site display Meaning Pipe diam 0A This function is needed for density and concentration measure ments only It is used to specify the irradiated measuring path L With standard installation this value is identical to the inner pipe diameter DI For other installations in order to enlarge the irradiated measuring path it may be larger see figure The pipe walls are not to be considered a par...

Page 60: ...utput damping the measured value becomes considerably steadier but also slower In order to dampen the influence of strongly fluctuating surfaces or stirrers it is advisable to enlarge the output damping On the other hand if rapid changes of the measured value have to be detected accurately the output damping may not be selected to large On site display Meaning Output damping 0B This function is us...

Page 61: ...which originates from the applied radiation source is taken into account and is displayed As opposed to the radiation of the applied source the background radiation remains nearly constant during the complete measurement Therefore it is not submitted to the automatic decay compensation of the Gammapilot M Full calibration Refers to the following situation The radiation is switched on Within the me...

Page 62: ...on of the applied source the background radiation remains nearly constant during the complete measurement Therefore it is not submitted to the automatic decay compensation of the Gammapilot M Covered calibration Refers to the following situation The radiation is switched on If possible the radiation path is completely covered If the radiation path cannot be completely covered during the calibratio...

Page 63: ...ot be sufficiently filled or emptied the calibration point must be entered manually That is not only the level but also the associated pulse rate must be entered by the user For details concerning the calculation of the count rate please refer to your Endress Hauser sales organization NOTICE Calibration date and calibration When calibrating manually the calibration date is not set automatically In...

Page 64: ...te of an existing background calibration is to be displayed instead A manual background calibration is to be performed After selecting this option the Gammapilot M changes to the bgr pulse rate 12 function where the existing pulse rate is displayed and can be changed if required start This option is used to start an automatic background calibration The Gammapilot M changes to the avg pulse rate 11...

Page 65: ... bgr pulse rate 12 Background pulse rate 12 On site display Meaning Avg pulse rate 11 The average pulse rate is displayed in this function after selec tion of start in the previous function Initially this value fluc tuates because of the decay statistics but due to the integra tion it reaches an average value in the course of time The longer the averaging is performed the lower are the remaining f...

Page 66: ...ed NOTICE The value full 14 and value empty 17 functions only appear if the level option was selected in the measurement method function 05 Calibration point 13 14 value full target value at calibr point 15 calibration 0 stop edit 1 start 11 avg pulse rate 16 full calibr c s 1 not calibra ted Group selection 013 calibr point 0 full covered 1 empty free 19 next point 0 no 1 yes 17 value empty targe...

Page 67: ...anually This can be done in the following function full calibr 16 or empty calibr 18 start This option is used to start the automatic entering of the calibration point The Gammapilot M then changes to the avg pulse rate 11 function On site display Meaning value full 14 These functions are needed for level measurements only They are used to specify the level at which the full or empty calibration a...

Page 68: ...nction This may result in a slight deviation between the last displayed average pulse rate and the final full calibr 16 or empty calibr 18 Full calibration 16 Empty calibration 18 On site display Meaning avg pulse rate 11 The average pulse rate is displayed in this function after selection of start in the previous function Initially this value fluctuates because of the decay statistics but due to ...

Page 69: ...point 13 function and the next point can be entered 6 4 4 Additional settings After the calibration the Gammapilot M outputs the measured value via the PROFIBUS PA interface Many additional functions are available for optimizing the measuring point They can be configured as required A detailed description of all instrument functions is given in Operating Instructions BA00287F 00 EN Gammapilot M De...

Page 70: ...ossible in this case A0018128 0 Background calibration 1 9 Calibration points for various densities Two point calibration The recommended comparisen procedure for high exactness standards about the whole measuring range is the two point calibration First the background calibration occurs The two calibration points will be adapt They should lie differ considerably After input of both calibration po...

Page 71: ...uring conditions The absorption coefficient is kept unchanged from the original calibration Methods for entering the calibration points Automatic calibration For an automatic calibration the desired calibration point is realized at the measuring tube i e the measuring tube is filled with a medium of the desired density For the background calibration the radiation remains switched off for the other...

Page 72: ...te of an existing background calibration is to be displayed instead a manual background calibration is to be performed After selecting this option the Gammapilot M changes to the bgr pulse rate 12 function where the existing pulse rate is displayed and can be changed if required start This option is used to start an automatic background calibration The Gammapilot M changes to the avg pulse rate 11...

Page 73: ...nal bgr pulse rate 12 Background pulse rate 12 On site display Meaning avg pulse rate 11 The average pulse rate is displayed in this function after selec tion of start in the previous function Initially this value fluctuates because of the decay statistics but due to the integration it reaches an average value in the course of time The longer the averaging is performed the lower are the remaining ...

Page 74: ...er entering of the recalibration point I0 is recalculated according to the current measuring conditions The absorption coefficient is kept unchanged from the original calibration The calibration point 10 can be entered if the measuring conditions have changed e g due to buildup in the measuring tube 1A calibr point 1 9 point 10 for recalibration 15 calibration 0 stop edit 1 start 11 avg pulse rate...

Page 75: ...e density calibr 1B function NOTICE Density calibration The maximum integration time is 1000 s After this time the value is automatically transmitted to the density calibration 1B function During the integration a sample of the measured material must be taken Its density must be determined in the laboratory The integration is not terminated by pressing E in the avg pulse rate 11 function It is con...

Page 76: ...int is deleted It cannot be reactivated at a later point of time On site display Meaning density calibr 1B The pulse rate of the respective calibration point is displayed in this function The display value must be confirmed by pressing E 1 indicates that no pulse rate is present yet In this case there are two options either return to the calibration 15 function and restart the calibration or enter...

Page 77: ...red or changed After this selection the Gammapilot M returns to the group selection and the calibration is completed yes This option must be selected if a further calibration point is to be entered or changed The Gammapilot M returns to the calibr point 1A function and the next point can be entered or changed On site display Meaning absorp coeff 1E This function displays the absorption coefficient...

Page 78: ... M outputs the measured value via the PROFIBUS PA interface Many additional functions are available for optimizing the measuring point They can be configured as required A detailed description of all instrument functions is given in Operating Instructions BA00287F 00 EN Gammapilot M Description of Device Functions This document can be found on the supplied CD ROM 6 6 Density measurement temperatur...

Page 79: ...ns safety instructions XA and certificates Only use original spare parts from Endress Hauser A certified device may only be converted into a different certified device version by Endress Hauser Service in Endress Hauser workshops Document all repair work and conversions 7 4 Replacement CAUTION An uploading download procedure is not permitted for safety related use of the device After a complete de...

Page 80: ... follow certain procedures when handling returned products that are in contact with medium To ensure swift safe and professional device returns please read the return procedures and conditions on the Endress Hauser website at www services endress com return material 7 6 Disposal When disposing separate and recycle the device components based on the materials 7 7 Contact addresses of Endress Hauser...

Page 81: ...ort of a computer or laptop For details see TI00405C 07 EN For Gammapilot M you also need the ToF adapter FXA291 accessory 8 2 ToF adapter FXA291 The ToF adapter FXA291 connects the Commubox FXA291 with the Gammapilot M by means of the USB port of a computer or laptop For details see KA00271F 00 A2 8 3 Proficard For the connection of a Laptop to PROFIBUS 8 4 Profiboard For the connection of a Pers...

Page 82: ...15 min 30 1 18 96 3 78 160 6 3 8 5 0 3 3 118 4 65 180 7 09 1 2 3 h b t A B 4 88 3 46 010 Approval A Non hazardous area 2 ATEX II 2G Ex ia IIC T6 3 ATEX II 2D Ex ia IIIC T80 C H ATEX II 3G Ex ic IIC T6 T5 Gc in preparation G IECEx zone1 Ex ia IIC T6 T5 S FM IS Cl I Div 1 Gr A D zone 0 U CSA IS Cl I Div 1 Gr A D zone 0 N CSA General Purpose K TIIS Ex ia IIC T6 C NEPSI Ex ia IIC T6 T5 Gb Y Special ve...

Page 83: ...using IP68 cable acc to IEC 60529 Materials Housing AlSi12 cable glands nickle plated brass Dimensions mm in 122x150x80 4 72x5 91x3 15 HxWxD Position Part Material 1 Housing Cover AlSi12 Screw V2A Ground terminal CuZn nickel plated Screw V2A 2 Display Glass 3 Cable gland CuZn nickel plated 4 Cable PVC 5 Mounting bracket 316 Ti 1 4571 or 316 L 1 4435 or 316 1 4401 6 Nut V4A 7 Plate Screw set M5 316...

Page 84: ...d housing head up bracket for level application only Size of the retainers depending on the selected application CAUTION Max torque for the screws of the retainers 6 Nm 4 42 lbf ft M6x20 A2 M6x80 A2 2 3 B 40 1 57 70 2 76 70 2 76 190 7 48 88 3 46 116 4 57 mm in max 6 Nm 4 42 lbf ft 1 4 5 88 3 46 35 1 38 A øD øC 63 2 48 35 1 38 110 4 33 230 9 06 7 See Use and Ordering information for complete mounti...

Page 85: ...y Otherwise a sufficient stability and support of the Gammapilot M is not ensured For stability reasons the mounting version with the compartment housing pointing upwards should only be used in exceptional cases e g lack of space To prevent damage of the detector tube the maximum torque of the retainer screws is 6 Nm 4 42 lbf ft 8 6 3 Ordering information Detailed ordering information is available...

Page 86: ...t M FMG60 PROFIBUS PA 86 Endress Hauser 8 7 Clamping device for density measurement FHG61 For details see SD01221F 00 EN 8 8 Measurement section for density measurement FHG62 For drawings and description see SD00540F 00 EN ...

Page 87: ...module PROFIBUS PA signal MAX 99999 9 1 2 Last error The last error is displayed in the diagnostics A function group in the previous error A1 function The displayed item can be deleted in the delete last error function A2 9 1 3 Types of error Type of error Symbol Meaning Alarm A continuous The output signal assumes a defined value MAX 99999 An error message is displayed Warning W flashing The devi...

Page 88: ...A291 slave error Check basic setup and connection of the slave transmitter A503 wrong sensor type Call Endress Hauser Service W513 calibration integration running Wait until a stable pulse rate has been reached then terminate integration by pressing E in the average pulse rate 11 function W514 PT 100 calibration Wait for the calibration to complete if error still persists call Endress Hauser Servi...

Page 89: ...s C function group calibration date C7 function A637 operating mode not defined Enter operating mode basic setup 0 function group operating mode 04 function A638 measurement mode not defined Enter measurement mode basic setup 0 function group measurement mode 05 function A639 temperature compensation not complete Enter at least two temperature density value pairs temperature compensation 3 functio...

Page 90: ...ainer or exchange source External radiation source e g by gammagraphy Shield off if possible repeat calibration without external radiation source Pulse rate too high at full vessel External radiation source e g by gammagraphy Shield off if possible repeat calibration without external radiation source Date Software version Software modifications Documentation 11 2005 01 01 04 Original software BA32...

Page 91: ... 00 EN Safety Manual Functional Safety Manual For max point level detection SD00230F 00 EN For min point level detection SD00324F 00 EN 10 2 1 Clamping device for level and point level detection FHG60 For details see SD01202F 00 EN 10 2 2 Clamping device for density measurement FHG61 For details see SD01221F 00 EN 10 2 3 Measurement section for density measurement FHG62 For drawings and descriptio...

Page 92: ...umber A Non hazardous area A 1 2 3 F Non hazardous area WHG A 1 N CSA General Purpose A 1 2 3 Approval Feature 010 Type of protection Power supply wiring Output wiring Option 030 Output Communication Option 040 Approval number C Ex de ia IIC T6 C 1 XA00536F C 2 3 XA00537F B 1 XA00536F B 2 3 XA00537F D Ex d ia IIC T6 D 1 XA00536F D 2 3 XA00537F E 1 XA00536F E 2 3 XA00537F Approval Feature 010 Type ...

Page 93: ...Ga IIC T6 Gb WHG E 1 XA00303F D 1 XA00303F 5 II 2 1 D Ex tb ia Da IIIC T80 C Db F 1 XA00304F F 2 3 XA00335F L 1 XA00304F L 2 3 XA00333F 6 II 2 1 G Ex de ia Ga IIC T6 Gb II 2 1 D Ex tb ia Da IIIC T80 C Db J 1 XA00303F XA00304F J 2 3 XA00332F XA00333F G 1 XA00303F XA00304F G 2 3 XA00334F XA00335F 7 II 2 1 Ex de ia Ga IIC T6 Gb WHG II 2 1 D Ex tb ia Da IIIC T80 C Db WHG J 1 XA00303F XA00304F G 1 XA00...

Page 94: ...tput Communication Option 040 Approval number S FM Cl 1 Gp A D Cl II Gp E G Cl III Cl I Zone 1 Ex d ia IIC t6 D 1 XA01100F D 2 3 XA01108F E 1 XA01102F E 2 3 XA01109F Approval Feature 010 Type of protection Power supply wiring Output wiring Option 030 Output Communication Option 040 Approval number P CSA Cl I Gp A D Cl II Gp E G Cl III Cl I Zone 1 Ex d ia IIC T6 D 1 XA01099F D 2 3 XA01110F E 1 XA01...

Page 95: ...Gammapilot M FMG60 PROFIBUS PA Technical data Endress Hauser 95 ...

Page 96: ...Default values of the parameters are typed in bold out status no of decimalas x x x x xxx x xx unlock parameter for unlock code see manual serial no linearisation gammagraphy profibus param display diagnostics system parameters L2 0 L20 01 L50 L60 LA0 LC0 L21 04 L40 L61 L92 LA1 03 L41 L42 L62 L93 LA2 LC2 02 L63 LA3 L64 L95 LA4 LC4 L4 L5 L6 L9 LA LC define table table on span time minimal time from...

Page 97: ...start stop edit avg pulse rate L11 E full calibr 1 not calibrated L16 calibration L15 start stop edit avg pulse rate L11 E empty calibr 1 not calibrated L18 next point L19 yes no calibration L43 start stop edit avg pulse rate L11 E normalized pulser 1 not calibrated L44 next point L4B yes no gammagr count L56 keep erase gammagr count L55 C F dd mm yy hh mm 1 999 s Default 6 s decay compensated w o...

Page 98: ...ters are typed in bold no of decimalas x x x x xxx x xx unlock parameter for unlock code see manual serial no gammagraphy display diagnostics system parameters S2 0 S20 01 S50 SA0 SC0 S21 04 S92 SA1 03 S93 SA2 SC2 02 SA3 S95 SA4 SC4 S5 S9 SA SC span time minimal time from min to max value sensitivity S51 S52 output gammagr S53 slave end slave not defined calibration S1 backgr calib S10 start stop ...

Page 99: ...1 1 E full calibr 1 not calibrated S16 calibration S15 start stop edit avg pulse rate S1 1 E empty calibr 1 not calibrated S18 next point S19 yes no gammagr count S56 keep erase gammagr count S55 C F dd mm yy hh mm 1 999 s Default 6 s decay compensated w o background rate at integration time not compensated sim off sim pulserate sim level simulation value 2nd cyclic value simulation S66 S67 S65 se...

Page 100: ...aphy display diagnostics system parameters 2 0 20 01 50 A0 C0 21 04 47 92 A1 03 48 49 93 A2 C2 02 A3 05 95 A4 C4 4 5 9 A C edit table table on span time minimal time from min to max value sensitivity 51 52 output gammagr 53 slave end slave not defined calibration 1 backgr calib 10 start stop edit avg pulse rate 11 E bgr pulse rate 1 not calibrated 12 calibr point 1 10 1A calibration 15 start stop ...

Page 101: ...t 06 g cm3 g l Min Dichte 07 Dichtewert 1C 1D 1E 1F quadrat Koef f nächster Punkt 35 36 ja nein Max Dichte 08 Mediumstemp A7 Dichtewert A8 Nachkalibr Tag C8 TT MM JJ HH MM Rohrdurchm 0A Integr zeit 0B 1 999 s Werkseinst 60 s über die Integr Zeit ohne Hintergrund über die Integr Zeit nicht zerfallskomp nicht temperatur kompensiert nächst Pkt ja nein Abgleichp nicht benutzt verwendet löschen Absorp ...

Page 102: ...Calibration errors 90 Calibration points 61 62 70 Cascading mode 28 CE mark 10 Centering knob 8 Clamping device for density measurements 86 91 Concentration measurement 15 16 70 78 Cooling water connections 8 Covered calibration 62 D Declaration of conformity 10 Density measurement 15 16 70 78 Detector pipe 8 Dimensions 12 Display operation 31 34 Display symbols 31 Disposal 80 Documentation 10 E E...

Page 103: ...s 4 Scope of delivery 9 Security locking 36 Service interface FXA291 81 Software history 90 Software security locking 36 Storage 11 T Terminal assignment 21 Terminal compartments 8 20 Terminal head 8 ToF Tool FieldTool Package 35 Trademarks 10 Transport 11 Types of error 87 U Unlock parameter 36 V VU331 31 W Warning 87 Water cooling 17 Weight 12 Wiring 20 ...

Page 104: ...www addresses endress com 71298583 ...

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